In order to reduce the materials cost of COREX ironmaking process,sinter has been introduced into the composite burden in China.This work explored the reducing process of sinter in COREX shaft furnace to clarify its r...In order to reduce the materials cost of COREX ironmaking process,sinter has been introduced into the composite burden in China.This work explored the reducing process of sinter in COREX shaft furnace to clarify its reduction properties change and then the effect of sinter proportion on metallurgical performance of composite burden was investigated.The results show that the reducing process of sinter in COREX shaft furnace was basically same with that in blast furnace but sinter seems like breaking faster.Under reducing condition simulated COREX shaft furnace,sinter possessed the worst reduction degradation index(RDI)and undifferentiated reduction index(RI)compared with pellet and iron ore lumps.Macroscopic and microscopic mineralogy changes indicated that sinter presents integral cracking while pellet and lump ore present surface cracking,and no simple congruent relationship exists between cracks of the burden and its ultimate reduction degradation performance.The existence of partial metallurgical performance superposition between composite and single ferrous burden was confirmed.RDI_(+6.3)≥70%and RDI_(+3.15)≥80%were speculated as essential requirements for the composite burden containing sinter in COREX shaft furnace.展开更多
Pelletization of hematite ore requires high fineness and very high induration temperature（~1325 ℃） owing to its poor diffusion bonding unlike magnetite ore. Further, high-alumina hematite pellets show very high red...Pelletization of hematite ore requires high fineness and very high induration temperature（~1325 ℃） owing to its poor diffusion bonding unlike magnetite ore. Further, high-alumina hematite pellets show very high reduction degradation index（RDI） during low temperature（500-650 ℃） reduction due to their volume expansion and lattice distortion. Noamundi（India） hematite ore contains very high Al2O3（2.3%） with adverse ratio of alumina to silica（~2） for which, it shows very high RDI. In this work, the acid pellets prepared from Noamundi ore fines of optimum Blaine fineness show good cold crushing strength（CCS）. However, it shows very high RDI（77%）. In order to reduce RDI, Mg O in form of two different gangue-containing fluxes, such as pyroxenite and olivine in varying quantities has been added. The optimum requirement and performance of these fluxes has been examined and compared. Both pyroxenite and olivine fluxed pellets show significant lowering of RDI（26% and 23%, respectively） and improvement of other properties, viz CCS, swelling indices etc with good reducibility（70%-77%）. Finally, a good quality acidic hematite pellet was developed from high-alumina ore without using any lime which is very important charge material in combination of basic sinter in blast furnace.展开更多
Hydrogen-enrich iron making process is certainly to be an effective method to reduce greenhouse gases emission.However,the effect of hydrogen addition on the low temperature metallurgical property of sinter is still u...Hydrogen-enrich iron making process is certainly to be an effective method to reduce greenhouse gases emission.However,the effect of hydrogen addition on the low temperature metallurgical property of sinter is still unclear.A detailed investigation was performed on the above topic.The results are as follows.When CO is partially replaced by H2,the RDI〈3.15（RDI〈2.8） of sinter decreases with the increase of the H2 content;when the content of H2 increases,the CO,CO2 and N2 decrease proportionally,in this case,RDI〈3.15（RDI〈2.8） of sinter increases with the increase of H2 content;the value of RDI〈3.15（RDI〈2.8） basically depends on the reduction index（Ri）.The experimental data of RDI〈2.8 based on Japanese industrial standard（JIS） are a little higher than the data of RDI〈3.15 based on Chinese industrial standard（CIS） in the same condition.In addition,for part of CO is replaced by H2：RDI〈2.8=3.38394＋1.1585 RDI〈3.15;for other gases,except H2,are decreased proportionally：RDI〈2.8=17.39678＋0.42922 RDI〈3.15展开更多
In order to prevent the powdering of a sintered ore from influencing the smooth operation of a blast furnace,the conventional way to deal with it is that the CaCl2 solution is prepared by tap water,and then the soluti...In order to prevent the powdering of a sintered ore from influencing the smooth operation of a blast furnace,the conventional way to deal with it is that the CaCl2 solution is prepared by tap water,and then the solution is sprayed onto the sintered ore for improving its RDI（low temperature reduction degradation index）.The CaCl2 solution prepared by adding acid and alkaline waste water resulted from cold rolling is sprayed onto the sintered ore to improve its RDI.The values of RDI＋6.3 and RDI＋3.15 of the sintered ore which is sprayed by the CaCl2 solution with the CaCl2 concentration of 3.5%（mass percent） are increased by 17.5% and 11.63%,but the index of RDI-0.5 is decreased by 3.1% when the spraying amount of the solution is making up 0.5% of the total sintered ore sprayed in comparison with those of the sintered ore which is not sprayed by using the CaCl2 solution.Experimental results show that after the CaCl2 solutions prepared by adding the acid and alkaline waste water are sprayed on the sintered ore,RDI of the ore can be remarkably improved and therefore another way for recycling acid and alkaline waste water can be available,by which both cost for treating waste water and cost for producing a sintered ore can be decreased and environment is free of pollution by harmful substances in the waste water.展开更多
基金Project(2019JJ51007)supported by the Natural Science Foundation of Hunan Province,China。
文摘In order to reduce the materials cost of COREX ironmaking process,sinter has been introduced into the composite burden in China.This work explored the reducing process of sinter in COREX shaft furnace to clarify its reduction properties change and then the effect of sinter proportion on metallurgical performance of composite burden was investigated.The results show that the reducing process of sinter in COREX shaft furnace was basically same with that in blast furnace but sinter seems like breaking faster.Under reducing condition simulated COREX shaft furnace,sinter possessed the worst reduction degradation index(RDI)and undifferentiated reduction index(RI)compared with pellet and iron ore lumps.Macroscopic and microscopic mineralogy changes indicated that sinter presents integral cracking while pellet and lump ore present surface cracking,and no simple congruent relationship exists between cracks of the burden and its ultimate reduction degradation performance.The existence of partial metallurgical performance superposition between composite and single ferrous burden was confirmed.RDI_(+6.3)≥70%and RDI_(+3.15)≥80%were speculated as essential requirements for the composite burden containing sinter in COREX shaft furnace.
基金Projects(52274290, 72088101) supported by the National Natural Science Foundation of ChinaProject(2021JJ40776) supported by the Hunan Provincial Natural Science Foundation,China。
文摘Pelletization of hematite ore requires high fineness and very high induration temperature（~1325 ℃） owing to its poor diffusion bonding unlike magnetite ore. Further, high-alumina hematite pellets show very high reduction degradation index（RDI） during low temperature（500-650 ℃） reduction due to their volume expansion and lattice distortion. Noamundi（India） hematite ore contains very high Al2O3（2.3%） with adverse ratio of alumina to silica（~2） for which, it shows very high RDI. In this work, the acid pellets prepared from Noamundi ore fines of optimum Blaine fineness show good cold crushing strength（CCS）. However, it shows very high RDI（77%）. In order to reduce RDI, Mg O in form of two different gangue-containing fluxes, such as pyroxenite and olivine in varying quantities has been added. The optimum requirement and performance of these fluxes has been examined and compared. Both pyroxenite and olivine fluxed pellets show significant lowering of RDI（26% and 23%, respectively） and improvement of other properties, viz CCS, swelling indices etc with good reducibility（70%-77%）. Finally, a good quality acidic hematite pellet was developed from high-alumina ore without using any lime which is very important charge material in combination of basic sinter in blast furnace.
文摘Hydrogen-enrich iron making process is certainly to be an effective method to reduce greenhouse gases emission.However,the effect of hydrogen addition on the low temperature metallurgical property of sinter is still unclear.A detailed investigation was performed on the above topic.The results are as follows.When CO is partially replaced by H2,the RDI〈3.15（RDI〈2.8） of sinter decreases with the increase of the H2 content;when the content of H2 increases,the CO,CO2 and N2 decrease proportionally,in this case,RDI〈3.15（RDI〈2.8） of sinter increases with the increase of H2 content;the value of RDI〈3.15（RDI〈2.8） basically depends on the reduction index（Ri）.The experimental data of RDI〈2.8 based on Japanese industrial standard（JIS） are a little higher than the data of RDI〈3.15 based on Chinese industrial standard（CIS） in the same condition.In addition,for part of CO is replaced by H2：RDI〈2.8=3.38394＋1.1585 RDI〈3.15;for other gases,except H2,are decreased proportionally：RDI〈2.8=17.39678＋0.42922 RDI〈3.15
基金Item Sponsored by National Natural Science Foundation of China(51274120)
文摘In order to prevent the powdering of a sintered ore from influencing the smooth operation of a blast furnace,the conventional way to deal with it is that the CaCl2 solution is prepared by tap water,and then the solution is sprayed onto the sintered ore for improving its RDI（low temperature reduction degradation index）.The CaCl2 solution prepared by adding acid and alkaline waste water resulted from cold rolling is sprayed onto the sintered ore to improve its RDI.The values of RDI＋6.3 and RDI＋3.15 of the sintered ore which is sprayed by the CaCl2 solution with the CaCl2 concentration of 3.5%（mass percent） are increased by 17.5% and 11.63%,but the index of RDI-0.5 is decreased by 3.1% when the spraying amount of the solution is making up 0.5% of the total sintered ore sprayed in comparison with those of the sintered ore which is not sprayed by using the CaCl2 solution.Experimental results show that after the CaCl2 solutions prepared by adding the acid and alkaline waste water are sprayed on the sintered ore,RDI of the ore can be remarkably improved and therefore another way for recycling acid and alkaline waste water can be available,by which both cost for treating waste water and cost for producing a sintered ore can be decreased and environment is free of pollution by harmful substances in the waste water.
