High-concentration nitrite-containing wastewater that presents extreme toxicity to human health and organisms is difficult to be treated using traditional biological process. In this study, a novel microwave-enhanced ...High-concentration nitrite-containing wastewater that presents extreme toxicity to human health and organisms is difficult to be treated using traditional biological process. In this study, a novel microwave-enhanced chemical reduction process (MECRP) using sulfarninic acid (SA) was proposed as a new manner to treat such type of wastewater. Based on lab-scale experiments, it was shown that 75%-80% nitrite (NO2-) could be removed within time as short as 4 min under 50 W microwave irradiation in pH range 5-10 when molar ratio of SA to nitrite (SA/NO2-) was 0.8. Pilot-scale investigations demonstrated that MECRP was able to achieve nitrite and chemical oxygen demand (COD) removal with efficiency up to 80% and 20%, respectively under operating conditions of SA concentration 80 kg/m3, SA/NO2- ratio 0.8, microwave power 3.4 kW, and stirring time 3 min. Five-day biological oxygen demand (BODs)/COD value of treated effluent after MECRP was increased from 0.05 to 0.36 (by 620%), which clearly suggested a considerable improvement of biodegradability for subsequent biological treatment. This study provided a demonstration of using microwave irradiation to enhance reaction between SA and nitrite in a short time, in which nitrite in wastewater was completely converted into nitrogen gas without leaving any sludge and secondary pollutants.展开更多
A one-dimensional unsteady mathematical model was established to describe direct reduction in a composite pellet made of metallurgical dust. The model considered heat transfer, mass transfer, and chemical reactions in...A one-dimensional unsteady mathematical model was established to describe direct reduction in a composite pellet made of metallurgical dust. The model considered heat transfer, mass transfer, and chemical reactions including iron oxide reductions, zinc oxide reduction and carbon gasification, and it was numerically solved by the tridiagonal matrix algorithm (TDMA). In order to verify the model, an experiment was performed, in which the profiles of temperature and zinc removal rate were measured during the reduction process. Results calculated by the mathematical model were in fairly good agreement with experimental data. Finally, the effects of furnace temperature, pellet size, and carbon content were investigated by model calculations. It is found that the pellet temperature curve can be divided into four parts according to heating rate. Also, the zinc removal rate increases with the increase of furnace temperature and the decrease of pellet size, and carbon content in the pellet has little influence on the zinc removal rate.展开更多
Up to now, the Pedgion magnesium reduction process is the dominating magnesium production process. In 2004, about 98% of raw magnesium is produced by Pedgion magnesium reduction process in China which equals to 60% of...Up to now, the Pedgion magnesium reduction process is the dominating magnesium production process. In 2004, about 98% of raw magnesium is produced by Pedgion magnesium reduction process in China which equals to 60% of the global output. It shows that the dolomite-ferrosilicon thermal reduction process is the most important method to produce magnesium in the world. Limited by the disadvantage of dolomite-ferrosilicon thermal reduction process, the magnesium producing process always followed by relatively severe pollution, while the resource utilizing efficiency keeps very low. With the rapid development of dolomite-ferrosilicon thermal reduction process in China, many research works have been done aiming at the process technology and the reduction theory, and the magnesium producing process has got great evolution. The history of dolomite-ferrosilicon thermal reduction process was introduced; the process character, the merits and which defects were also discussed. Defects in dolomite-ferrosilicon thermal reduction process were expatiated, and feasible method and idea to upgrade the process was put forward. The main problems and the potential troubles hindering the development of magnesium industry were analyzed. Finally, the probability to further improve the thermal reduction process and the effective approaches to develop Chinese magnesium industry were discussed.展开更多
The degradation of metoprolol(MTP)by the UV/sulfite with oxygen as an advanced reduction process(ARP)and that without oxygen as an advanced oxidation process(AOP)was comparatively studied herein.The degradation of MTP...The degradation of metoprolol(MTP)by the UV/sulfite with oxygen as an advanced reduction process(ARP)and that without oxygen as an advanced oxidation process(AOP)was comparatively studied herein.The degradation of MTP by both processes followed the first-order rate law with comparable reaction rate constants of 1.50×10^(-3)sec^(−1)and 1.20×10^(-3)sec^(−1),respectively.Scavenging experiments demonstrated that both e^(−)_(aq)and H·played a crucial role in MTP degradation by the UV/sulfite as an ARP,while SO_(4)^(·−)was the dominant oxidant in the UV/sulfite AOP.The degradation kinetics of MTP by the UV/sulfite as an ARP and AOP shared a similar pH dependence with a minimum rate obtained around pH 8.The results could be well explained by the pH impacts on the MTP speciation and sulfite species.Totally six transformation products(TPs)were identified from MTP degradation by the UV/sulfite ARP,and two additional ones were detected in the UV/sulfite AOP.The benzene ring and ether groups of MTP were proposed as the major reactive sites for both processes based on molecular orbital calculations by density functional theory(DFT).The similar degradation products of MTP by the UV/sulfite process as an ARP and AOP indicated that e^(−)_(aq)/H·and SO_(4)^(·−)might share similar reaction mechanisms,primarily including hydroxylation,dealkylation,and H abstraction.The toxicity of MTP solution treated by the UV/sulfite AOP was calculated to be higher than that in the ARP by the Ecological Struc-ture Activity Relationships(ECOSAR)software,due to the accumulation of TPs with higher toxicity.展开更多
With the fast development of the application of magnesium based alloys,the demand for primary magnesium is increasing dramatically all over the world.The Pidgeon process is the most widely used process for producing m...With the fast development of the application of magnesium based alloys,the demand for primary magnesium is increasing dramatically all over the world.The Pidgeon process is the most widely used process for producing magnesium in China,but suffers from problems such as high energy,resource consumption and environmental pollution.While the process of vacuum carbothermal reduction to produce magnesium(VCTRM)has attracted more and more attention as its advantages,but it has not been well-practiced in industrial applications and there also is no comprehensive and quantitative analysis of this process.This study quantified the flows of resource and energy for the Pidgeon process and the VCTRM process,then compared and analyzed these two processes with each other from three aspects.The VCTRM process results in 63.14%and 69.16%lower of non-renewable mineral resources and energy consumptions when compared to the Pidgeon process,respectively.Moreover,the low energy consumption(2.675 tce vs.8.681 tce)and material to magnesium ratio(2.953:1 vs.6.429:1)of the VCTRM process,which lead to lower greenhouse gas(GHG)emissions(8.777 t vs.26.337 t)and solid waste generation(0.522 t vs.5.465 t)with a decrease of 66.67%and 90.45%,respectively.Results indicate that the VCTRM process is a more environmentally friendly process for magnesium production with high efficiency but low cost and low pollution,and it shows a good potential to be industrialized in the future after solving the bottleneck problem of the reverse reaction.展开更多
Scandia doped tungsten powders were prepared by spray drying combined with two-step hydrogen reduction.The particle size of doped tungsten powder,powder morphology and doped tungsten matrix were characterized by scann...Scandia doped tungsten powders were prepared by spray drying combined with two-step hydrogen reduction.The particle size of doped tungsten powder,powder morphology and doped tungsten matrix were characterized by scanning electron microscope,X-ray diffrac-tion and laser diffraction particle size analyzer,respectively.The reduction behavior of Sc2O3 doped tungsten oxide and the effect of Sc2O3 on the property of tungsten powder were studied by the temperature programmed reduction.The experimental results showed that the pre-cursor powders prepared by spray drying had spherical shape.The addition of Sc2O3 could decrease the reduction temperature of tungsten oxide.The scandia doped tungsten powder had sub-micrometer size in the range of 0.1 to1 μm and scandium distributed evenly in the powder.By using this kind powder,sub-microstructure cathode matrices with semispherical grains and homogenous distribution of scan-dium were obtained.展开更多
Despite the extensive application of advanced oxidation processes(AOPs)in water treatment,the efficiency of AOPs in eliminating various emerging contaminants such as halogenated antibiotics is constrained by a number ...Despite the extensive application of advanced oxidation processes(AOPs)in water treatment,the efficiency of AOPs in eliminating various emerging contaminants such as halogenated antibiotics is constrained by a number of factors.Halogen moieties exhibit strong resistance to oxidative radicals,affecting the dehalogenation and detoxification efficiencies.To address these limitations of AOPs,advanced reduction processes(ARPs)have been proposed.Herein,a novel nucleophilic reductant—namely,the carbon dioxide radical anion(CO_(2)^(·-))—is introduced for the simultaneous degradation,dehalogenation,and detoxification of florfenicol(FF),a typical halogenated antibiotic.The results demonstrate that FF is completely eliminated by CO_(2)^(·-),with approximately 100%of Cland 46%of Freleased after 120 min of treatment.Simultaneous detoxification is observed,which exhibits a linear response to the release of free inorganic halogen ions(R2=0.97,p<0.01).The formation of halogen-free products is the primary reason for the superior detoxification performance of this method,in comparison with conventional hydroxyl-radical-based AOPs.Products identification and density functional theory(DFT)calculations reveal the underlying dehalogenation mechanism,in which the chlorine moiety of FF is more susceptible than other moieties to nucleophilic attack by CO_(2)^(·-).Moreover,CO_(2)^(·-)-based ARPs exhibit superior dehalogenation efficiencies(>75%)in degrading a series of halogenated antibiotics,including chloramphenicol(CAP),thiamphenicol(THA),diclofenac(DLF),triclosan(TCS),and ciprofloxacin(CIP).The system shows high tolerance to the pH of the solution and the presence of natural water constituents,and demonstrates an excellent degradation performance in actual groundwater,indicating the strong application potential of CO_(2)^(·-)-based ARPs in real life.Overall,this study elucidates the feasibility of CO_(2)^(·-)for the simultaneous degradation,dehalogenation,and detoxification of halogenated antibiotics and provides a promising method for their regulation during water or wastewater treatment.展开更多
A mathematical model was established to describe the direct reduction of pellets in a rotary hearth furnace (RHF). In the model, heat transfer, mass transfer, and gas-solid chemical reactions were taken into account...A mathematical model was established to describe the direct reduction of pellets in a rotary hearth furnace (RHF). In the model, heat transfer, mass transfer, and gas-solid chemical reactions were taken into account. The behaviors of iron metallization and dezincification were analyzed by the numerical method, which was validated by experimental data of the direct reduction of pellets in a Si-Mo furnace. The simulation results show that if the production targets of iron metallization and dezincification are up to 80% and 90%, respectively, the furnace temperature for high-temperature sections must be set higher than 1300~ C. Moreover, an undersupply of secondary air by 20% will lead to a decline in iron metallization rate of discharged pellets by 10% and a decrease in dezincing rate by 13%. In addition, if the residence time of pellets in the furnace is over 20 min, its further extension will hardly lead to an obvious increase in production indexes under the same furnace temperature curve.展开更多
Basic physicochemical properties of the dust from Laiwu Iron and Steel Co. Ltd. were studied. It is found that C, Zn, K, Na, etc. exist in the fabric filter dust, off gas (OG) sludge, fine ash in converter, and elec...Basic physicochemical properties of the dust from Laiwu Iron and Steel Co. Ltd. were studied. It is found that C, Zn, K, Na, etc. exist in the fabric filter dust, off gas (OG) sludge, fine ash in converter, and electrical field dust in sinter. Among these, OG sludge gives the finest particle, more than 90% of which is less than 2.51 mm. The dust can lead to a serious negative influence on the production of sintering and blast furnaces (BF) if it is recycled in sintering. The briquette and reduction experimental results showed that the qualified strength could be obtained in the case of 8wt% molasses or 4wt% QT-10 added as binders. Also, more than 75% of metallization ratio, more than 95% of dezincing ratio, as well as more than 80% of K and Na removal rates were achieved for the briquettes kept at 1250℃ for 15 min during the direct reduction process. SEM observation indicated that the rates of indirect reduction and carbonization became dominating when the bri-quettes were kept at 1250℃ for 6 min.展开更多
By using thermogravimetric analysis the process and mechanism of iron ore reduced by biomass char were investigated and compared with those reduced by coal and coke. It is found that biomass char has a higher reactivi...By using thermogravimetric analysis the process and mechanism of iron ore reduced by biomass char were investigated and compared with those reduced by coal and coke. It is found that biomass char has a higher reactivity. The increase of carbon-to-oxygen mole ratio (C/O) can lead to the enhancement of reaction rate and reduction fraction, but cannot change the temperature and trend of each reaction. The reaction temperature of hematite reduced by biomass char is at least 100 K lower than that reduced by coal and coke, the maximum reaction rate is 1.57 times as high as that of coal, and the final reaction fraction is much higher. Model calculation indicates that the use of burden composed of biomass char and iron ore for blast furnaces can probably decrease the temperature of the thermal reserve zone and reduce the CO equilibrium concentration.展开更多
Direct reduction of dust composite pellets containing zinc and iron was examined by simulating the conditions of actual production process of a rotary hearth furnace (RHF) in laboratory. A mathematical model was con...Direct reduction of dust composite pellets containing zinc and iron was examined by simulating the conditions of actual production process of a rotary hearth furnace (RHF) in laboratory. A mathematical model was constructed to study the reduction kinetics of iron oxides and ZnO in the dust composite pellets. It was validated by comparing the calculated values with experimental results. The effects of furnace temperature, pellet radius, and pellet porosity on the reduction were investigated by the model. It is shown that furnace temperature has obvious influence on both of the reduction of iron oxides and ZnO, but the influence of pellet radius and porosity is much smaller. Model calculations suggest that both of the reduction of iron oxides and ZnO are under mixed control with interface reactions and Boudouard reaction in the early stage, but only with interface reactions in the later stage.展开更多
Direct reduction of low-grade lateritic bauxite was studied at high temperature to recover Fe and beneficiate AlzO3 slag. The re- sults show that a metallization rate of 97.9% and a nugget recovery rate of 85.1% can b...Direct reduction of low-grade lateritic bauxite was studied at high temperature to recover Fe and beneficiate AlzO3 slag. The re- sults show that a metallization rate of 97.9% and a nugget recovery rate of 85.1% can be achieved when the reducing and melting tempera- tures are 1350 and 1480℃, respectively. Moreover, a higher-grade calcium aluminate slag (A1203 = 50.52wt%) can also be obtained, which is mainly composed of ct-A1203, hercynite (FeAI:O4), and gehlenite (Ca2A12SiO7). In addition, high-quality iron nuggets have been produced from low-grade lateritic bauxite. The nugget is mainly composed of iron (93.82wt%) and carbon (3.86wt%), with almost no gangue (slag).展开更多
As a new type of ironmaking raw materials,carbon composite iron ore hot briquette(CCB) is the product of fine iron ore and fine coal by hot briquetting process.On basis of experimental research on the manufacturing an...As a new type of ironmaking raw materials,carbon composite iron ore hot briquette(CCB) is the product of fine iron ore and fine coal by hot briquetting process.On basis of experimental research on the manufacturing and metallurgical properties of CCB,this study focused on the application of CCB to blast furnace ironmaking and newly-developed shaft furnace smelting reduction processes.Firstly,the metallurgical properties of CCB are experimentally tested and compared with the common iron-bearing burdens.Then,the effects of charging CCB on blast furnace operation are numerically analyzed by means of multi-fluid blast furnace model,and the flowchart and pilot test of CCB-Shaft furnace smelting reduction process are briefly introduced.展开更多
Product variation reduction is critical to improve process efficiency and product quality, especially for multistage machining process(MMP). However, due to the variation accumulation and propagation, it becomes qui...Product variation reduction is critical to improve process efficiency and product quality, especially for multistage machining process(MMP). However, due to the variation accumulation and propagation, it becomes quite difficult to predict and reduce product variation for MMP. While the method of statistical process control can be used to control product quality, it is used mainly to monitor the process change rather than to analyze the cause of product variation. In this paper, based on a differential description of the contact kinematics of locators and part surfaces, and the geometric constraints equation defined by the locating scheme, an improved analytical variation propagation model for MMP is presented. In which the influence of both locator position and machining error on part quality is considered while, in traditional model, it usually focuses on datum error and fixture error. Coordinate transformation theory is used to reflect the generation and transmission laws of error in the establishment of the model. The concept of deviation matrix is heavily applied to establish an explicit mapping between the geometric deviation of part and the process error sources. In each machining stage, the part deviation is formulized as three separated components corresponding to three different kinds of error sources, which can be further applied to fault identification and design optimization for complicated machining process. An example part for MMP is given out to validate the effectiveness of the methodology. The experiment results show that the model prediction and the actual measurement match well. This paper provides a method to predict part deviation under the influence of fixture error, datum error and machining error, and it enriches the way of quality prediction for MMP.展开更多
Direct reduction-leaching process for high ferric bauxite Wen-tao Hu, Hua-jun Wang, Chuan-yao Sun, Guang-kai Tong, Chun-ling Ji, and Cui-ling Wang Abstract: A direct reduction method was proposed which uses soda ash ...Direct reduction-leaching process for high ferric bauxite Wen-tao Hu, Hua-jun Wang, Chuan-yao Sun, Guang-kai Tong, Chun-ling Ji, and Cui-ling Wang Abstract: A direct reduction method was proposed which uses soda ash as the flux and coal as the reductant. By using this method hematite is reduced to iron, which can be recovered by magnetic separation, while A1203 is translated into sodium aluminate, which can be recovered from the solution. The effects of reduction temperature, reduction time, Na2CO3 dosage and reductant dosage on the grade of iron powder, the recovery of iron powder and the recovery of alumina were investigated on the basis of the single factor alteration principle. The process and reaction mechanism were studied by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). Orthogonal experiments were designed for optimiz- ing the experimental parameters.展开更多
Self-propagating high-temperature synthesis (SHS) with reduction process was used to fabricate TiB2 powder from TiO2-B2O3-Mg system. The colloidal alumina-bonded TiB2 paste was prepared and coated on the cathode carbo...Self-propagating high-temperature synthesis (SHS) with reduction process was used to fabricate TiB2 powder from TiO2-B2O3-Mg system. The colloidal alumina-bonded TiB2 paste was prepared and coated on the cathode carbon blocks. Various properties of the baked paste such as the corrosive resistance, thermal expansion and wettability were tested. Experimental results showed that the colloidal alumina-bonded TiB2 coating could be well wetted by liquid aluminum; and the thermal expansion coefficient of the coated material was 5.8x10(-6) degreesC(-1) at 20-1000 degreesC, which was close to that of the traditional anthracite block cathode (4x10(-6) degreesC(-1)); the electrical resistivity was 8 mu Omega (.)m at 900 degreesC when the content of alumina in the coated material was about 9% in mass fraction. In addition, some other good results such as sodium resistance were also reported.展开更多
SHS method with reductive process was used to synthesize TiB2 ceramic powder from B2O3-TiO2-Mg system. X-ray diffraction, SEM and Image analysis were used to analyse microstructure of TiB2 powder and compare with micr...SHS method with reductive process was used to synthesize TiB2 ceramic powder from B2O3-TiO2-Mg system. X-ray diffraction, SEM and Image analysis were used to analyse microstructure of TiB2 powder and compare with microstructure of TiB, fabricated by SHS elements syn-thesis from Ti+B system. The results show that TiB? powder fabricated by SHS reductive synthesis is finer (about 1. 5?m) ,uni former and free-agglomerate.展开更多
TiB2-Al2O3 composite powders were produced by self-propagating high-temperature synthesis(SHS) method with reductive process from B2O3-TiO2-AI system. X-ray diffraction(XRD) and scanning electron microscopy(SEM...TiB2-Al2O3 composite powders were produced by self-propagating high-temperature synthesis(SHS) method with reductive process from B2O3-TiO2-AI system. X-ray diffraction(XRD) and scanning electron microscopy(SEM) analyses show the presence of TiB2 and Al2O3 only in the composite powders produced by SHS. The powders are uniform and free-agglomerate. Transmission electron microscopy (TEM) and high resolution electron microscopy (HREM) observation of microstructure of the composite powders indicate that the interfaces of the TiB2-Al2O3 bond well, without any interfacial reaction products. It is proposed that the good interfacial bonding of the composite powders can be resulted from the TiB2 particles crystallizing and growing on the Al2O3 particles surface with surface defects acting as nucleation centers.展开更多
基金supported by the National Natural Science Foundation of China (No.50678045)
文摘High-concentration nitrite-containing wastewater that presents extreme toxicity to human health and organisms is difficult to be treated using traditional biological process. In this study, a novel microwave-enhanced chemical reduction process (MECRP) using sulfarninic acid (SA) was proposed as a new manner to treat such type of wastewater. Based on lab-scale experiments, it was shown that 75%-80% nitrite (NO2-) could be removed within time as short as 4 min under 50 W microwave irradiation in pH range 5-10 when molar ratio of SA to nitrite (SA/NO2-) was 0.8. Pilot-scale investigations demonstrated that MECRP was able to achieve nitrite and chemical oxygen demand (COD) removal with efficiency up to 80% and 20%, respectively under operating conditions of SA concentration 80 kg/m3, SA/NO2- ratio 0.8, microwave power 3.4 kW, and stirring time 3 min. Five-day biological oxygen demand (BODs)/COD value of treated effluent after MECRP was increased from 0.05 to 0.36 (by 620%), which clearly suggested a considerable improvement of biodegradability for subsequent biological treatment. This study provided a demonstration of using microwave irradiation to enhance reaction between SA and nitrite in a short time, in which nitrite in wastewater was completely converted into nitrogen gas without leaving any sludge and secondary pollutants.
基金the Fundamen-tal Research Funds for Central Universities(No.FRF-SD-12-013A)the State Key Laboratory of Advanced Metallurgy,China
文摘A one-dimensional unsteady mathematical model was established to describe direct reduction in a composite pellet made of metallurgical dust. The model considered heat transfer, mass transfer, and chemical reactions including iron oxide reductions, zinc oxide reduction and carbon gasification, and it was numerically solved by the tridiagonal matrix algorithm (TDMA). In order to verify the model, an experiment was performed, in which the profiles of temperature and zinc removal rate were measured during the reduction process. Results calculated by the mathematical model were in fairly good agreement with experimental data. Finally, the effects of furnace temperature, pellet size, and carbon content were investigated by model calculations. It is found that the pellet temperature curve can be divided into four parts according to heating rate. Also, the zinc removal rate increases with the increase of furnace temperature and the decrease of pellet size, and carbon content in the pellet has little influence on the zinc removal rate.
文摘Up to now, the Pedgion magnesium reduction process is the dominating magnesium production process. In 2004, about 98% of raw magnesium is produced by Pedgion magnesium reduction process in China which equals to 60% of the global output. It shows that the dolomite-ferrosilicon thermal reduction process is the most important method to produce magnesium in the world. Limited by the disadvantage of dolomite-ferrosilicon thermal reduction process, the magnesium producing process always followed by relatively severe pollution, while the resource utilizing efficiency keeps very low. With the rapid development of dolomite-ferrosilicon thermal reduction process in China, many research works have been done aiming at the process technology and the reduction theory, and the magnesium producing process has got great evolution. The history of dolomite-ferrosilicon thermal reduction process was introduced; the process character, the merits and which defects were also discussed. Defects in dolomite-ferrosilicon thermal reduction process were expatiated, and feasible method and idea to upgrade the process was put forward. The main problems and the potential troubles hindering the development of magnesium industry were analyzed. Finally, the probability to further improve the thermal reduction process and the effective approaches to develop Chinese magnesium industry were discussed.
基金This study was supported by the Guangdong introducing innovative and entrepreneurial teams(No.2019ZT08L213)the Key Special Project for Introduced Talents Team of Southern Marine Science and Engineering Guangdong Laboratory(Guangzhou)(No.GML2019ZD0403)+2 种基金the National Natural Science Foundation of China(Nos.51979044 and 42177045)the Young Talent Project of Beijing Normal University at Zhuhai(No.310432101)We also thank the support received from China Scholarship Council(CSC)for providing a graduate fellowship to Y.C.(No.202006120356).
文摘The degradation of metoprolol(MTP)by the UV/sulfite with oxygen as an advanced reduction process(ARP)and that without oxygen as an advanced oxidation process(AOP)was comparatively studied herein.The degradation of MTP by both processes followed the first-order rate law with comparable reaction rate constants of 1.50×10^(-3)sec^(−1)and 1.20×10^(-3)sec^(−1),respectively.Scavenging experiments demonstrated that both e^(−)_(aq)and H·played a crucial role in MTP degradation by the UV/sulfite as an ARP,while SO_(4)^(·−)was the dominant oxidant in the UV/sulfite AOP.The degradation kinetics of MTP by the UV/sulfite as an ARP and AOP shared a similar pH dependence with a minimum rate obtained around pH 8.The results could be well explained by the pH impacts on the MTP speciation and sulfite species.Totally six transformation products(TPs)were identified from MTP degradation by the UV/sulfite ARP,and two additional ones were detected in the UV/sulfite AOP.The benzene ring and ether groups of MTP were proposed as the major reactive sites for both processes based on molecular orbital calculations by density functional theory(DFT).The similar degradation products of MTP by the UV/sulfite process as an ARP and AOP indicated that e^(−)_(aq)/H·and SO_(4)^(·−)might share similar reaction mechanisms,primarily including hydroxylation,dealkylation,and H abstraction.The toxicity of MTP solution treated by the UV/sulfite AOP was calculated to be higher than that in the ARP by the Ecological Struc-ture Activity Relationships(ECOSAR)software,due to the accumulation of TPs with higher toxicity.
基金the Yunnan Ten Thousand Talents Plan Industrial Technology Champion Project Foundation of China(No.YNWR-CYJS-2018-015)Basic Research Project of Yunnan Province(No.2019FB080).
文摘With the fast development of the application of magnesium based alloys,the demand for primary magnesium is increasing dramatically all over the world.The Pidgeon process is the most widely used process for producing magnesium in China,but suffers from problems such as high energy,resource consumption and environmental pollution.While the process of vacuum carbothermal reduction to produce magnesium(VCTRM)has attracted more and more attention as its advantages,but it has not been well-practiced in industrial applications and there also is no comprehensive and quantitative analysis of this process.This study quantified the flows of resource and energy for the Pidgeon process and the VCTRM process,then compared and analyzed these two processes with each other from three aspects.The VCTRM process results in 63.14%and 69.16%lower of non-renewable mineral resources and energy consumptions when compared to the Pidgeon process,respectively.Moreover,the low energy consumption(2.675 tce vs.8.681 tce)and material to magnesium ratio(2.953:1 vs.6.429:1)of the VCTRM process,which lead to lower greenhouse gas(GHG)emissions(8.777 t vs.26.337 t)and solid waste generation(0.522 t vs.5.465 t)with a decrease of 66.67%and 90.45%,respectively.Results indicate that the VCTRM process is a more environmentally friendly process for magnesium production with high efficiency but low cost and low pollution,and it shows a good potential to be industrialized in the future after solving the bottleneck problem of the reverse reaction.
基金Project supported by Beijing Natural Science Foundation (2102007)Program for Excellent Talents in Beijing (PHR201006101)National Nature Science funding (51071005)
文摘Scandia doped tungsten powders were prepared by spray drying combined with two-step hydrogen reduction.The particle size of doped tungsten powder,powder morphology and doped tungsten matrix were characterized by scanning electron microscope,X-ray diffrac-tion and laser diffraction particle size analyzer,respectively.The reduction behavior of Sc2O3 doped tungsten oxide and the effect of Sc2O3 on the property of tungsten powder were studied by the temperature programmed reduction.The experimental results showed that the pre-cursor powders prepared by spray drying had spherical shape.The addition of Sc2O3 could decrease the reduction temperature of tungsten oxide.The scandia doped tungsten powder had sub-micrometer size in the range of 0.1 to1 μm and scandium distributed evenly in the powder.By using this kind powder,sub-microstructure cathode matrices with semispherical grains and homogenous distribution of scan-dium were obtained.
基金financially supported by the National Natural Science Foundation of China(22176059,21777042,and 22076045)the authors would also like to acknowledge support from the Science and Technology Commission of Shanghai Municipality’s Yangfan Special Project(23YF1408400)the Fundamental Research Funds for the Central Universities.
文摘Despite the extensive application of advanced oxidation processes(AOPs)in water treatment,the efficiency of AOPs in eliminating various emerging contaminants such as halogenated antibiotics is constrained by a number of factors.Halogen moieties exhibit strong resistance to oxidative radicals,affecting the dehalogenation and detoxification efficiencies.To address these limitations of AOPs,advanced reduction processes(ARPs)have been proposed.Herein,a novel nucleophilic reductant—namely,the carbon dioxide radical anion(CO_(2)^(·-))—is introduced for the simultaneous degradation,dehalogenation,and detoxification of florfenicol(FF),a typical halogenated antibiotic.The results demonstrate that FF is completely eliminated by CO_(2)^(·-),with approximately 100%of Cland 46%of Freleased after 120 min of treatment.Simultaneous detoxification is observed,which exhibits a linear response to the release of free inorganic halogen ions(R2=0.97,p<0.01).The formation of halogen-free products is the primary reason for the superior detoxification performance of this method,in comparison with conventional hydroxyl-radical-based AOPs.Products identification and density functional theory(DFT)calculations reveal the underlying dehalogenation mechanism,in which the chlorine moiety of FF is more susceptible than other moieties to nucleophilic attack by CO_(2)^(·-).Moreover,CO_(2)^(·-)-based ARPs exhibit superior dehalogenation efficiencies(>75%)in degrading a series of halogenated antibiotics,including chloramphenicol(CAP),thiamphenicol(THA),diclofenac(DLF),triclosan(TCS),and ciprofloxacin(CIP).The system shows high tolerance to the pH of the solution and the presence of natural water constituents,and demonstrates an excellent degradation performance in actual groundwater,indicating the strong application potential of CO_(2)^(·-)-based ARPs in real life.Overall,this study elucidates the feasibility of CO_(2)^(·-)for the simultaneous degradation,dehalogenation,and detoxification of halogenated antibiotics and provides a promising method for their regulation during water or wastewater treatment.
基金financially supported by the National Key Basic Research and Development Program of China(No. 2012CB720405)
文摘A mathematical model was established to describe the direct reduction of pellets in a rotary hearth furnace (RHF). In the model, heat transfer, mass transfer, and gas-solid chemical reactions were taken into account. The behaviors of iron metallization and dezincification were analyzed by the numerical method, which was validated by experimental data of the direct reduction of pellets in a Si-Mo furnace. The simulation results show that if the production targets of iron metallization and dezincification are up to 80% and 90%, respectively, the furnace temperature for high-temperature sections must be set higher than 1300~ C. Moreover, an undersupply of secondary air by 20% will lead to a decline in iron metallization rate of discharged pellets by 10% and a decrease in dezincing rate by 13%. In addition, if the residence time of pellets in the furnace is over 20 min, its further extension will hardly lead to an obvious increase in production indexes under the same furnace temperature curve.
文摘Basic physicochemical properties of the dust from Laiwu Iron and Steel Co. Ltd. were studied. It is found that C, Zn, K, Na, etc. exist in the fabric filter dust, off gas (OG) sludge, fine ash in converter, and electrical field dust in sinter. Among these, OG sludge gives the finest particle, more than 90% of which is less than 2.51 mm. The dust can lead to a serious negative influence on the production of sintering and blast furnaces (BF) if it is recycled in sintering. The briquette and reduction experimental results showed that the qualified strength could be obtained in the case of 8wt% molasses or 4wt% QT-10 added as binders. Also, more than 75% of metallization ratio, more than 95% of dezincing ratio, as well as more than 80% of K and Na removal rates were achieved for the briquettes kept at 1250℃ for 15 min during the direct reduction process. SEM observation indicated that the rates of indirect reduction and carbonization became dominating when the bri-quettes were kept at 1250℃ for 6 min.
基金support by the National Natural Science Foundation of China(No.51104014)
文摘By using thermogravimetric analysis the process and mechanism of iron ore reduced by biomass char were investigated and compared with those reduced by coal and coke. It is found that biomass char has a higher reactivity. The increase of carbon-to-oxygen mole ratio (C/O) can lead to the enhancement of reaction rate and reduction fraction, but cannot change the temperature and trend of each reaction. The reaction temperature of hematite reduced by biomass char is at least 100 K lower than that reduced by coal and coke, the maximum reaction rate is 1.57 times as high as that of coal, and the final reaction fraction is much higher. Model calculation indicates that the use of burden composed of biomass char and iron ore for blast furnaces can probably decrease the temperature of the thermal reserve zone and reduce the CO equilibrium concentration.
基金financially supported by the National Basic Research Program of China (No. 2012CB720401)the National Key Technology Research and Development Program of China (No. 2011BAC01B02)
文摘Direct reduction of dust composite pellets containing zinc and iron was examined by simulating the conditions of actual production process of a rotary hearth furnace (RHF) in laboratory. A mathematical model was constructed to study the reduction kinetics of iron oxides and ZnO in the dust composite pellets. It was validated by comparing the calculated values with experimental results. The effects of furnace temperature, pellet radius, and pellet porosity on the reduction were investigated by the model. It is shown that furnace temperature has obvious influence on both of the reduction of iron oxides and ZnO, but the influence of pellet radius and porosity is much smaller. Model calculations suggest that both of the reduction of iron oxides and ZnO are under mixed control with interface reactions and Boudouard reaction in the early stage, but only with interface reactions in the later stage.
基金financially supported by the International Scientific and Technological Cooperation and Exchange Projects of China (No. 2013DFG50640)
文摘Direct reduction of low-grade lateritic bauxite was studied at high temperature to recover Fe and beneficiate AlzO3 slag. The re- sults show that a metallization rate of 97.9% and a nugget recovery rate of 85.1% can be achieved when the reducing and melting tempera- tures are 1350 and 1480℃, respectively. Moreover, a higher-grade calcium aluminate slag (A1203 = 50.52wt%) can also be obtained, which is mainly composed of ct-A1203, hercynite (FeAI:O4), and gehlenite (Ca2A12SiO7). In addition, high-quality iron nuggets have been produced from low-grade lateritic bauxite. The nugget is mainly composed of iron (93.82wt%) and carbon (3.86wt%), with almost no gangue (slag).
文摘As a new type of ironmaking raw materials,carbon composite iron ore hot briquette(CCB) is the product of fine iron ore and fine coal by hot briquetting process.On basis of experimental research on the manufacturing and metallurgical properties of CCB,this study focused on the application of CCB to blast furnace ironmaking and newly-developed shaft furnace smelting reduction processes.Firstly,the metallurgical properties of CCB are experimentally tested and compared with the common iron-bearing burdens.Then,the effects of charging CCB on blast furnace operation are numerically analyzed by means of multi-fluid blast furnace model,and the flowchart and pilot test of CCB-Shaft furnace smelting reduction process are briefly introduced.
基金Supported by National Natural Science Foundation of China(Grant Nos.51205286,51275348)
文摘Product variation reduction is critical to improve process efficiency and product quality, especially for multistage machining process(MMP). However, due to the variation accumulation and propagation, it becomes quite difficult to predict and reduce product variation for MMP. While the method of statistical process control can be used to control product quality, it is used mainly to monitor the process change rather than to analyze the cause of product variation. In this paper, based on a differential description of the contact kinematics of locators and part surfaces, and the geometric constraints equation defined by the locating scheme, an improved analytical variation propagation model for MMP is presented. In which the influence of both locator position and machining error on part quality is considered while, in traditional model, it usually focuses on datum error and fixture error. Coordinate transformation theory is used to reflect the generation and transmission laws of error in the establishment of the model. The concept of deviation matrix is heavily applied to establish an explicit mapping between the geometric deviation of part and the process error sources. In each machining stage, the part deviation is formulized as three separated components corresponding to three different kinds of error sources, which can be further applied to fault identification and design optimization for complicated machining process. An example part for MMP is given out to validate the effectiveness of the methodology. The experiment results show that the model prediction and the actual measurement match well. This paper provides a method to predict part deviation under the influence of fixture error, datum error and machining error, and it enriches the way of quality prediction for MMP.
文摘Direct reduction-leaching process for high ferric bauxite Wen-tao Hu, Hua-jun Wang, Chuan-yao Sun, Guang-kai Tong, Chun-ling Ji, and Cui-ling Wang Abstract: A direct reduction method was proposed which uses soda ash as the flux and coal as the reductant. By using this method hematite is reduced to iron, which can be recovered by magnetic separation, while A1203 is translated into sodium aluminate, which can be recovered from the solution. The effects of reduction temperature, reduction time, Na2CO3 dosage and reductant dosage on the grade of iron powder, the recovery of iron powder and the recovery of alumina were investigated on the basis of the single factor alteration principle. The process and reaction mechanism were studied by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). Orthogonal experiments were designed for optimiz- ing the experimental parameters.
文摘Self-propagating high-temperature synthesis (SHS) with reduction process was used to fabricate TiB2 powder from TiO2-B2O3-Mg system. The colloidal alumina-bonded TiB2 paste was prepared and coated on the cathode carbon blocks. Various properties of the baked paste such as the corrosive resistance, thermal expansion and wettability were tested. Experimental results showed that the colloidal alumina-bonded TiB2 coating could be well wetted by liquid aluminum; and the thermal expansion coefficient of the coated material was 5.8x10(-6) degreesC(-1) at 20-1000 degreesC, which was close to that of the traditional anthracite block cathode (4x10(-6) degreesC(-1)); the electrical resistivity was 8 mu Omega (.)m at 900 degreesC when the content of alumina in the coated material was about 9% in mass fraction. In addition, some other good results such as sodium resistance were also reported.
文摘SHS method with reductive process was used to synthesize TiB2 ceramic powder from B2O3-TiO2-Mg system. X-ray diffraction, SEM and Image analysis were used to analyse microstructure of TiB2 powder and compare with microstructure of TiB, fabricated by SHS elements syn-thesis from Ti+B system. The results show that TiB? powder fabricated by SHS reductive synthesis is finer (about 1. 5?m) ,uni former and free-agglomerate.
文摘TiB2-Al2O3 composite powders were produced by self-propagating high-temperature synthesis(SHS) method with reductive process from B2O3-TiO2-AI system. X-ray diffraction(XRD) and scanning electron microscopy(SEM) analyses show the presence of TiB2 and Al2O3 only in the composite powders produced by SHS. The powders are uniform and free-agglomerate. Transmission electron microscopy (TEM) and high resolution electron microscopy (HREM) observation of microstructure of the composite powders indicate that the interfaces of the TiB2-Al2O3 bond well, without any interfacial reaction products. It is proposed that the good interfacial bonding of the composite powders can be resulted from the TiB2 particles crystallizing and growing on the Al2O3 particles surface with surface defects acting as nucleation centers.