Improved Relief Grinding Method of Gear Hob with Equal Relief Angle

The regrinding error is the main factor affecting the eligible length of hob tooth,how to decrease the regrinding error is a hot issue in the research area of hob grinding.At present,researches focus on changing the trajectory of relief moving,because of no unified relief grinding path planning method,the research result is restricted in the practical application.For solving the problem,the calculation model of the hob relief angle is established with the Archimedes relieving motion to analyze the interaction between the increasing relief angle of the hob and the accelerating tooth profile errors.Based on it,the improved relief grinding method of gear hob is proposed with equal relief angle（ERA）.Furthermore,the relief grinding method with ERA is developed with the following two steps.Firstly,the convergence numerical solution algorithm of the tooth top curve is designed to form the wheel motion path which is compared with that of traditional grinding.The second step is to establish the solution model of ERA grinding wheel.In order to verify the effect of the method,hob grinding simulation system of 3D solid was built under the AutoCAD environment.The regrinding errors is analyzed by intercepting the hob axial profiles of the various regrinding angles with Boolean operations and further converting it to basic rack tooth,then the simulation example of zero rake straight flute hob is used to compare the regrinding errors between ERA grinding and traditional grinding.Finally,the experiments were implemented on the five-axis CNC relief grinder with the relief motion of ERA grinding driven by cam.The results of experiments show that the method can effectively reduce the regrinding errors of hob and grind expediently gear hob of AA rank and over.This research provide an effective model of relief moving path plan reducing regrinding error,and have practicable value in CNC relief grinder.

Removing Iron by Magnetic Separation from a Potash Feldspar Ore

A new permanent magnetic separator was introduced to treat the ores with the characteristics of weak magnetic iron minerals and in a fine size range. The new machine was applied to the iron removal from potash feldspar. The effects of the magnetic field intensity, pulp density and grinding fineness on the iron removal were investigated. The optimized operation parameters were achieved and listed as follows： the -0.074 mm content is 85%, the pulp density is 45% and the magnetic field strength is 2T. A close test of middles regrinding was also carried out to improve concentrate yield. The data show that the grade of TFe（total iron） in potash feldspar product decreased from 1.31% to 0.21% and the concentrate yield reached 85.32%. All the results indicated that the traditonal high-intensity electromagnetic separators can be betterly substituted by the new permanent magnetic separator. This study may provide the theoretical evidence for iron removal from potash feldspar.

Mineralogical Characterization of a Polymetallic Sulfide Ore to Improve Silver Recovery

Based on the mineralogical characterization for the polymetallic sulfide ore, the way to improve silver recovery was studied. The results showed that silver was the most valuable metal whose grade was 448.82 g/t Ag, while 0.118% Cu, 1.65% Pb and 1.06% Zn may be comprehensively utilizated. The main silver-bearing minerals were argent and aregentite which accounted for 87.18% of total silver. Argentite and other metal minerals were distributed in the gangue minerals in complex forms. Argentite grains of 33.76% minus 50 μm indicated that a fine grinding scheme was necessary to enhance the degree of dissociation, and meanwhile selective grinding must be considered to prevent a complete grinding of coarse grains. The optimum regrinding fineness in the Cu flotation was determined as 73% minus 37 μm, while grains of 68.5% minus 74 μm in one-stage grinding remained unchanged as much as possible. Consequently, silver recovery increased to 2.68%, as well as the content of Pb simultaneously decreased from 7.26% to 2.68% in the Cu concentrate. From the lead pyrometallurgical point of view, recovering larger amounts of silver and lead at the expense of decreasing the grade of lead to a suitable level is not only economically viable for the plant, but also convenient for subsequent processing. Silver and lead recovery increased to 13.18% and 12.58%, respectively, while the Pb grade decreased from 53.1% to 46.12% for the Pb concentrate.