A new continuous casting mold repairing method--cold gas dynamic spraying （CGDS） is introduced. The study investigates the advantages of the CGDS process regarding repairing operation, such as convenient, in-situ re...A new continuous casting mold repairing method--cold gas dynamic spraying （CGDS） is introduced. The study investigates the advantages of the CGDS process regarding repairing operation, such as convenient, in-situ repairation,little heat delivery, microstructural and dimensional stability and other special applications. Microstructure and mechanical properties of the copper alloy coating, nickel coating, ceramic composite coating, and their interface to the substrates ,which are usually used in repairing operation have been researched by means of optical microscopy （ OM）, scanning electron microscopy （SEM）, transmission electron microscopy （TEM） and micro-hardness tests. Experimental results have demonstrated the relative density of the copper alloy coating is as high as 98.7%, and that no obvious difference can be observed between the CrZrCu substrate and the Cu alloy coating in terms of microstructures; thus the interface is quite difficult to be identified. The bonding strength and micro-hardness of the Cu alloy coating reach up to 37 MPa and 310 HV0.2 ,respectively. The interface between the copper alloy coating and the nickel coating is either zigzag or wave shaped, and the cohesion is relatively good. As-sprayed nickel coating is dominated by severely deformed particles,and the relative density is up to 98.5%. Complete recrystallization occurred after annealing at 900℃ for one hour,while its micro-hardness remains as high as 124.1 HV02. All these results have indicated that CGDS is a promising technology for repairing the continuous casting mold and that its future development is prosperous as well.展开更多
Due to the disadvantages of complexity,high maintenance and vast investment of the electro-hydraulic servo oscillator,a new mechanical device synchronously driven by double servomotors was proposed. The working princi...Due to the disadvantages of complexity,high maintenance and vast investment of the electro-hydraulic servo oscillator,a new mechanical device synchronously driven by double servomotors was proposed. The working principle of the non-sinusoidal oscillator was analyzed and the model of the oscillator was validated via simulation software.Then,taking advantage of resonance technology,the hinging force and moment were calculated. The results showed that the hinging force and driving moment reduced,which was useful in reducing the impact of the hinge and prolonging the service life of the bearing. Besides,the best initial spring pressure was 0. 9 times the mold gravity,which improved the oscillation system stability and reduced the load fluctuation and servomotor driving power.展开更多
To improve the slab quality, a kind of non-sinusoidal oscillation technique of mold driven by elliptic gears was developed. The waveform functions of non-sinusoidal oscillation were determined, and the calculation met...To improve the slab quality, a kind of non-sinusoidal oscillation technique of mold driven by elliptic gears was developed. The waveform functions of non-sinusoidal oscillation were determined, and the calculation method and curves of technological parameters for non-sinusoidal oscillation were given. At the case of waveform deviation factor a equal to 0.31 and oscillation amplitude h equal to ±2.7 mm, the relationship between oscillation frequency and casting speed is determined, and the technological parameters for non-sinusoidal oscillation are calculated. The testing results of industrial application indicated that this technique could not only improve the Slab surface quality, but also reduce the steel breakout.展开更多
文摘A new continuous casting mold repairing method--cold gas dynamic spraying （CGDS） is introduced. The study investigates the advantages of the CGDS process regarding repairing operation, such as convenient, in-situ repairation,little heat delivery, microstructural and dimensional stability and other special applications. Microstructure and mechanical properties of the copper alloy coating, nickel coating, ceramic composite coating, and their interface to the substrates ,which are usually used in repairing operation have been researched by means of optical microscopy （ OM）, scanning electron microscopy （SEM）, transmission electron microscopy （TEM） and micro-hardness tests. Experimental results have demonstrated the relative density of the copper alloy coating is as high as 98.7%, and that no obvious difference can be observed between the CrZrCu substrate and the Cu alloy coating in terms of microstructures; thus the interface is quite difficult to be identified. The bonding strength and micro-hardness of the Cu alloy coating reach up to 37 MPa and 310 HV0.2 ,respectively. The interface between the copper alloy coating and the nickel coating is either zigzag or wave shaped, and the cohesion is relatively good. As-sprayed nickel coating is dominated by severely deformed particles,and the relative density is up to 98.5%. Complete recrystallization occurred after annealing at 900℃ for one hour,while its micro-hardness remains as high as 124.1 HV02. All these results have indicated that CGDS is a promising technology for repairing the continuous casting mold and that its future development is prosperous as well.
基金financially supported by the National Natural Science Foundation of China(51275446, 61503323 )National Natural Science Foundation of China and Baosteel Group Co.,Ltd.(U1260203)Natural Science Foundation of Hebe Province of China(E2016203492)
文摘Due to the disadvantages of complexity,high maintenance and vast investment of the electro-hydraulic servo oscillator,a new mechanical device synchronously driven by double servomotors was proposed. The working principle of the non-sinusoidal oscillator was analyzed and the model of the oscillator was validated via simulation software.Then,taking advantage of resonance technology,the hinging force and moment were calculated. The results showed that the hinging force and driving moment reduced,which was useful in reducing the impact of the hinge and prolonging the service life of the bearing. Besides,the best initial spring pressure was 0. 9 times the mold gravity,which improved the oscillation system stability and reduced the load fluctuation and servomotor driving power.
基金Item Sponsored by National Natural Science Foundation of China(51275446)National Natural Science Foundation of China and Baosteel Group Co.,Ltd.(U1260203)Natural Science Foundation of Hebei Province of China(E2012203080)
文摘To improve the slab quality, a kind of non-sinusoidal oscillation technique of mold driven by elliptic gears was developed. The waveform functions of non-sinusoidal oscillation were determined, and the calculation method and curves of technological parameters for non-sinusoidal oscillation were given. At the case of waveform deviation factor a equal to 0.31 and oscillation amplitude h equal to ±2.7 mm, the relationship between oscillation frequency and casting speed is determined, and the technological parameters for non-sinusoidal oscillation are calculated. The testing results of industrial application indicated that this technique could not only improve the Slab surface quality, but also reduce the steel breakout.
