Flow stress equation in range of intermediate strain rates and high temperatures to predict roll force in four-pass continuous rod rolling

A flow stress equation was proposed to compute the roll force in the finishing stands of an actual rod mill where the strain rate and the temperature of the material range from 100 to 400 s-1 and from 900 to 1050 ℃,respectively.The underlying idea is to modify the Shida model and Misaka model,which provide flow stress equations（constitutive equations） frequently used to depict deformation behavior of high temperature material at different strain rates.The modified model was coupled with finite element method to compute the roll force during four-pass continuous rod rolling,where strain rates are in the range of 100-400 s-1 at high temperatures（900-1050 ℃）.The roll forces and the surface temperatures of the material at each stand were measured,and the measured data were compared with the computed values.Results reveal that the Misaka model is better than the Shida model for high temperatures and intermediate strain rates.The roll force error was-5.7 % when the Misaka model was used at 900 ℃.However,the error increased by-15.2% at 1050 ℃.When the modified Misaka model was used,the error was reduced to 1.8% on average.It can consequently be deduced that the modified Misaka model can be used to depict the deformation resistance behavior in intermediate ranges of strain rate and high temperature ranges in continuous rod rolling process.

Model Building of Backup Roller Diameter Effect Rate in 4-High Mill

Software for calculating the strip profile in 4-high hot rolling mill was developed using influence coefficient method. Regularity of backup roller diameter effect rate was studied systematically using the software. The results show that backup roller diameter effect rates decrease versus the increase of strip width, increase significantly versus the increase of backup roller diameter and obscurely increase versus the increase of reduction. The difference between backup roller diameter effect rate and it is reference value increases versus strip width increasing. When backup rollers diameter is set to be 1.64 m and strip width is 1.85 m, the error of strip profile calculated using the model of backup roller diameter effect rate reference value will be 3.55μm. Based on the results, reference values of roller diameter effect rate and six power polynomial fitting coefficients of modification coefficients were determined considering coherent parameters. The high precision model of backup roller diameter effect rate was established. When the model is used to predict strip profile, the accuracy is less than 5.0 μm.

Roll angular rate extraction based on modified spline-kernelled chirplet transform

The roll angular rate is much crucial for the guidance and control of the projectile.Yet the high-speed rotation of the projectile brings severe challenges to the direct measurement of the roll angular rate.Nevertheless,the radial magnetometer signal is modulated by the high-speed rotation,thus the roll angular rate can be achieved by extracting the instantaneous frequency of the radial magnetometer signal.The objective of this study is to find out a precise instantaneous frequency extraction method to obtain an accurate roll angular rate.To reach this goal,a modified spline-kernelled chirplet transform(MSCT)algorithm is proposed in this paper.Due to the nonlinear frequency modulation characteristics of the radial magnetometer signal,the existing time-frequency analysis methods in literature cannot obtain an excellent energy concentration in the time-frequency plane,thereby leading to a terrible instantaneous frequency extraction accuracy.However,the MSCT can overcome the problem of bad energy concentration by replacing the short-time Fourier transform operator with the Chirp Z-transform operator based on the original spline-kernelled chirplet transform.The introduction of Chirp Z-transform can improve the construction accuracy of the transform kernel.Since the construction accuracy of the transform kernel determines the concentration of time-frequency distribution,the MSCT can obtain a more precise instantaneous frequency.The performance of the MSCT was evaluated by a series of numerical simulations,high-speed turntable experiments,and real flight tests.The evaluation results show that the MSCT has an excellent ability to process the nonlinear frequency modulation signal,and can accurately extract the roll angular rate for the high spinning projectiles.

固溶时效处理对QAl10-3-1.5合金力学及摩擦磨损性能的影响

采用MFT-5000Rtec摩擦磨损试验机研究了QAl10-3-1.5合金挤制态和时效态在干滑动条件下的摩擦磨损行为,利用轮廓仪、金相显微镜和X-射线衍射仪等对QAl10-3-1.5合金组织特征和摩擦磨损机制进行了分析。结果表明:挤制态试样的抗拉强度约为680 MPa,经850℃×60 min(水冷)+550℃×4 h固溶时效处理后,抗拉强度提高了60 MPa,断后伸长率提高了1%,布氏硬度由136 HBW增至160 HBW;在10,20,30 N载荷下,挤制态试样在循环载荷作用下出现大量剥落,平均摩擦系数比时效态试样低10%左右;时效态试样磨斑宽度和磨斑深度均比挤制态试样小,耐磨性明显提高,且载荷越大,耐磨性提高越显著。

Effects of Calcium and Yttrium on Microstructure and Mechanical Properties of High Strain-Rate Rolled AZ91D Magnesium Alloy

Effects of calcium( Ca) and yttrium( Y) on microstructure and mechanical properties of high strain-rate rolled AZ91 D magnesium alloy were studied. High strain-rate rolling can improve the strength and plasticity of magnesium alloy sheets.Additions of Ca and Y into AZ91 D can refine grains and modify the size and the distribution of the precipitated phases. After solution treatment( 418 ℃ and 20 h) and high strain-rate rolling( heating at420 ℃ for 10 min firstly and then rolling from 10 mm to 2 mm in thickness via a single pass),the tensile strength of the AZ91 D-0. 2%Ca alloy was 1. 3% higher than that of the AZ91 D-0. 4 D%Y alloy,and the tensile strength of the AZ91 D-0. 2%Ca-0. 4%Y alloy was about 8. 3% and 6. 9% higher than those of the AZ91 D-0. 4%Y and the AZ91 D-0. 2%Ca alloys respectively.

High strain rate superplasticity of rolled AZ91 magnesium alloy

The high strain rate superplastic deformation properties and characteristics of a rolled AZ91 magnesium alloy at temperatures ranging from 623 to 698 K（0.67Tm-0.76Tm） and high strain rates ranging from 10^-3 to 1 s^-1 were investigated.The rolled AZ91 magnesium alloy possesses excellent superplasticity with the maximum elongation of 455% at 623 K and a strain rate of 10-3 s-1,and its strain rate sensitivity m is high up to 0.64.The dominant deformation mechanism responsible for the high strain rate superplasticity is still grain boundary sliding（GBS）,and the dislocation creep mechanism is considered as the main accommodation mechanism.

Effect of annealing cooling rate on microstructure and mechanical property of 100Cr6 steel ring manufactured by cold ring rolling process

Pre-heat treatment is a vital step before cold ring rolling and it has significant effect on the microstructure and mechanical properties of rolled rings.The 100Cr6 steel rings were subjected to pre-heat treatment and subsequent cold rolling process.Scanning electron microscopy and tensile tests were applied to investigate microstructure characteristic and mechanical property variations of 100Cr6 steel rings undergoing different pre-heat treatings.The results indicate that the average diameter of carbide particles,the tensile strength and hardness increase,while the elongation decreases with the decrease of cooling rate.The cooling rate has minor effect on the yield strength of sample.After cold ring rolling,the ferrite matrix shows a clear direction along the rolling direction.The distribution of cementite is more homogeneous and the cementite particles are finer.Meanwhile,the hardness of the rolled ring is higher than that before rolling.

Model Building of the Initial Crown Effect Rate in 4-High Mill

The code for calculating the crown effect rate of hot strip steel Was developed using the effect function method. The effect of the initial crown on the crown of the product in hot strip rolling was investigated. The coefficients of a polynomial of degree six for calculating the base value of initial crown effect rate in 4-high mill were determined and the compensation factors of per unit width rolling force, bending force, work roll crown and draft on the initial crown effect rate were given. The difference between the calculation result by established model and theoretical value obtained by effect function method was 4.88 μm when the strip width was 1.85 m.

Dynamic recrystallization,texture and mechanical properties of high Mg content Al−Mg alloy deformed by high strain rate rolling

The Al−Mg alloy with high Mg addition(Al−9.2Mg−0.8Mn−0.2Zr-0.15Ti,in wt.%)was subjected to different passes(1,2 and 4)of high strain rate rolling(HSRR),with the total thickness reduction of 72%,the rolling temperature of 400℃and strain rate of 8.6 s^(−1).The microstructure evolution was studied by optical microscope(OM),scanning electron microscope(SEM),electron backscattered diffraction(EBSD)and transmission electron microscope(TEM).The alloy that undergoes 2 passes of HSRR exhibits an obvious bimodal grain structure,in which the average grain sizes of the fine dynamic recrystallization(DRX)grains and the coarse non-DRX regions are 6.4 and 47.7mm,respectively.The high strength((507±9)MPa)and the large ductility((24.9±1.3)%)are obtained in the alloy containing the bimodal grain distribution.The discontinuous dynamic recrystallization(DDRX)mechanism is the prominent grain refinement mechanism in the alloy subjected to 2 passes of HSRR.

Roll System and Stock's Multi-parameter Coupling Dynamic Modeling Based on the Shape Control of Steel Strip

The existence of rolling deformation area in the rolling mill system is the main characteristic which dis- tinguishes the other machinery. In order to analyze the dynamic property of roll system＇s flexural deformation, it is necessary to consider the transverse periodic movement of stock in the rolling deformation area which is caused by the flexural deformation movement of roll system simul- taneously. Therefore, the displacement field of roll system and flow of metal in the deformation area is described by kinematic analysis in the dynamic system. Through intro- ducing the lateral displacement function of metal in the deformation area, the dynamic variation of per unit width rolling force can be determined at the same time. Then the coupling law caused by the co-effect of rigid movement and flexural deformation of the system structural elements is determined. Furthermore, a multi-parameter coupling dynamic model of the roll system and stock is established by the principle of virtual work. More explicitly, the cou- pled motion modal analysis was made for the roll system. Meanwhile, the analytical solutions for the flexural defor- mation movement＇s mode shape functions of rolls are discussed. In addition, the dynamic characteristic of the lateral flow of metal in the rolling deformation area has been analyzed at the same time. The establishment ofdynamic lateral displacement function of metal in the deformation area makes the foundation for analyzing the coupling law between roll system and rolling deformation area, and provides a theoretical basis for the realization of the dynamic shape control of steel strip.

Biological Effects in Heterotic Combination with Novel Adaxially-rolling Character in Rice(Oryza sativa L.)

Taking the heterotic combinations which respectively had moderately-rolled leaves and flat leaves at middle and later stages as tested materials, the biological effects in the heterotic combination of the moderately-roiling leaf mutant RL（f） were studied. The results showed that （i） there was insignificant difference between the leaf morphological characteristics of the RL（t） and fiat leaf heterotic ombinations at early growth stage in that beth of them had fiat leaves and relatively big basic leaf angles; （it） the stomatal conductance, the intercellular CO2 concentration, transpira- tion rate and photosynthetic rate of the three top leaves of the RL（t） heterotic com- bination were significantly higher than those of the flat leaf heterotic combination at middle and later stages, which laid the foundation for increasing the yield per unit area; （iii） the light transmittance of the RL（f） heterotic combination in population at the middle part was higher than that of flat leaf heterotic combination, resulted in improved light interception condition at middle and lower parts of the population and increased the utilization efficiency of tight energy; and （iv） this research revealed that the RL（t） heterotic combination could not only maintain a larger amount of the effective panicles but also could present large-panicle characteristic, especially in high-density condition, and also the ability of adjusting yield components the RL（f） heterotic combination was significantly increased under different densities. This study would provide a theoretical basis for the principle of high-yielding breeding with the application of the moderately-rolling leaf mutant in rice.

Process for improving the ladle free- opening rate for high aluminum steel in continuous casting

Steel 20Mn23AlV is a type of high aluminum steel with a very low ladle free-opening rate. The aluminum composition of 20Mn23AlV ranges from 1.6% to 2.45% ,which is significantly higher than other types of steel. According to the real condition of 40 t ladle in steel-making plant of Baosteel Special Steel Company, previous works show that the key factors affecting the ladle free-opening rate of high aluminum steel in continuous casting are：sand material, accessories baking, ladle nozzle cleaning, the process and amount of adding sand, and the rate of argon stirring during refining. Therefore, improving the ladle filler sand quality, baking all of the raw materials, controlling the addition of ladle filler sand, cleaning the ladle nozzle, and optimizing argon stirring during the refining process can resolve the problem of a low ladle free-opening rate of high aluminum steel caused by the long ladle time of liquid steel.

Effect of varying normal stress on stability and dynamic motion of a spring-slider system with rate- and state-dependent friction

Incorporating rate and state friction laws, stability of linearly stable （i.e., with stiffness greater than the critical value） spring-slider systems subjected to triggering perturbations was analyzed under variable normal stress condition, and comparison was made between our results and that of fixed normal stress cases revealed in previous studies. For systems associated with the slip law, the critical mag- nitude of rate steps for triggering unstable slips are found to have a similar pattern to the fixed normal stress case, and the critical velocity steps scale with a/（b - a） when k = kcr for both cases. The rate-step boundaries for the variable normal stress cases are revealed to be lower than the fixed normal stress case by 7 %-16 % for a relatively large ct = 0.56 with （b - a）/a ranging from 0.25 to 1, indicating easier triggering under the variable normal stress condition with rate steps. The difference between fixed and variable normal stress cases decreases when the α value is smaller. In the same slip- law-type systems, critical displacements to trigger instability are revealed to be little affected by the variable normal stress condition. When k 〉 kcr（V,）, a spring-slider system with the slowness law is much more stable than with the slip law,suggesting that the slowness law fits experimental data better when a single state variable is adopted. In stick-slip motions, the variable normal stress case has larger stress drops than the constant normal stress case. The variable normal stress has little effect on the range of slip velocity in systems associated with the slowness law, whereas systems associated with the slip law have a slowest slip velocity immensely smaller than the fixed normal stress case, by ~ 10 orders of magnitude.

Roll angle measurement system based on triaxial magneto-resistive sensor

Aiming at large error when inertial devices measure the roll angle under high overload conditions,the article designs one kind of roll angle measurement system based on magneto-resistive sensor which calculates the roll angle by micro controller STM32.Experiment results of a triaxial turntable show that using magneto-resistive sensor to measure roll angle is feasible and of high accuracy,and it can calculate the roll angle of the conventional projectile with the error in 1°.

Effect of cooling rate on evolution of superconducting phases during decomposition and recrystallization of (Bi,Pb)-2223 core in Ag-sheathed tape

The reformation of (Bi,Pb)-2223 from the liquid or melt is very important for a melting process of (Bi,Pb)-2223 tape. By combination of quenching experiment with X-ray diffraction (XRD) analysis, the effect of cooling rate on the evolution of three superconducting phases in the (Bi,Pb)-2223 core of Ag-sheathed tape was investigated. The results show that (Bi,Pb)-2223 reformation from the melt seems to experience different routes during slowly cooling at different rates. One is that (Bi,Pb)-2223 phase reformed directly from the melt, and no Bi-2212 participate in this process. The other is that (Bi,Pb)-2223 is converted from the intermediate product, Bi-2212, which formed from the melt during the first cooling stage. Due to the inherent sluggish formation kinetics of (Bi,Pb)-2223 from Bi-2212, only partial (Bi,Pb)-2223 can finally be reformed with the second route.

Plastic Flow Modeling of Ti-5 Al-2 Sn-2 Zr-4 Mo-4 Cr Alloy at Elevated Temperatures and High Strain Rates

The true stress-sWain relationships of Ti-5A1-2Sn-2Zr-4Mo-4Cr（TC17） alloy with a wide range of strain rates were investigated by tmiaxial quasi-static and dynamic compression tests, respectively. Quasi- static compression tests were carried out with Instron 8874 test machine, while dynamic compression tests were performed with the split Hopkinson pressure bar （SHPB） which was installed with heating device and synchro- assembly system. The dynamic mechanical behaviors tests of TC17 were carded out from room temperature to 800 ℃ at intervals of 200 ℃ and at high sWain rates （5 500-1 9200 s-l）. The stress-strain curves considering temperature-sWain rate coupling actions were obtained. The Johnson-Cook constitutive model was developed through data fitting of the stress-sWain curves. The material constants in the developed constitutive model can be determined using isothermal and adiabatic stress-strain curves at different strain rates. The Johnson-Cook constitutive model provided satisfied prediction of the plastic flow stress for TC17 alloy.

Precise calculation of average strain and average strain rate considering roll elastic flattening

Considering roll elastic flattening, new equations were proposed to calculate the average strain ε and average strain rate ε- in the hot strip rolling process. By comparing the proposed equations with currently used equations ,it was observed that the strain rate of thick strip and strain are not sensitive to roll elastic flattening. However,for thin strip, a noticeable calculated difference in the strain rate occurred when roll elastic flattening was considered.

Research on development of surface-roughness variation and control technology of the automotive plates and rolls

Surface roughness considerably influences the stamping and coating performance of the automotive plates;however,the surface roughness of the automotive plates is transferred from the roll during the rolling process.Therefore,the variation and control technology regarding the roughness of the automotive plates and rolls has drawn increasing attention from researchers in China and around the globe.In this study,the research methods,analytical techniques,prediction models,transfer rules,and control technologies regarding the surface roughness of the automotive plates and rolls were reviewed.Among these,an online measurement system for automotive-plate and roll surface roughness has been applied to the production lines of Germany,China,Belgium,Holland,Austria,and other countries and has achieved remarkable results.Online measurement and timely feedback regarding the automotive-plate and roll surface roughness are needed to ensure favorable conditions for the establishment of automotive-plate roughness-control measurement.

Study on Photosynthetic and Physiological Effects of a Novel Adaxially-Rolled Character in Rice (Oryza sativa L.)

Objective] The main biological effects of leaf rol ing of rice was studied to provide the theoretical basis for the application of RL （t） in the breeding of the rice. [Method] A rice mutant with adaxial y-rol ed leaf was found in breeding, temporarily named as RL （t）. The differences were researched in which light interception struc-ture, light transmission photosynthetic efficiency and cel ular structure comparison between RL （t） and its sister lines that had flat leaf. [Result] Both leaf rol ing index and leaf erecting index of RL （t） were higher than those in 0731-3-1-1B. However, its basic leaf angle and leaf drooping angle were significantly lower than those in 0731-3-1-1B in upper three leaves, which caused a great raise in the photosynthetic rate on account of the light transmittance of RL （t）’s population were significantly higher than that of 0731-3-1-1B especial y the upper and middle part. The stomata conductance and the intercel ular CO2 concentration of the upper three leaves and transpiration rate of the flag and the second leaf were also significantly higher than that of 0731-3-1-1B. The bul iform cel s became smal er, leading to the rol ing up of leaves. [Conclusion] The study provided a theoretical basis for the principle of high-yielding breeding with the application of the adaxial y-rol ed leaf mutant in rice.

Performance Analysis of Outage Probability and Error Rate of Square M-QAM in Mobile Wireless Communication Systems over Generalized α-μ Fading Channels with Non-Gaussian Noise

This paper derives new and exact closed-form expressions for the average symbol error rate(SER) of square M-ary quadrature amplitude modulation(M-QAM) in wireless communication systems over theα-μfading channels subject to an additive non-Gaussian noise. The obtained expressions take into account static and mobile wireless receivers. In addition, a closed-form expression for the outage probability in mobile networks is obtained. Please note that all derived expressions in this paper a valid for integer and non-integer values of the fading parameters. Analytical results are presented to study the impact of noise shaping parameter, severity of fading, and mobility on the average SER. Monte-Carlo simulations results are also provided to validate the accuracy of the analytical results.