The inlet film thickness directly affects film and stress distribution of rolling interfaces. Unsteady factors, such as unsteady back tension, may disturb the inlet film thickness. However, the current models of unste...The inlet film thickness directly affects film and stress distribution of rolling interfaces. Unsteady factors, such as unsteady back tension, may disturb the inlet film thickness. However, the current models of unsteady inlet film thickness lack unsteady disturbance factors and do not take surface topography into consideration. In this paper, based on the hydrodynamic analysis of inlet zone an unsteady rolling film model which concerns the direction of surface topography is built up. Considering the small fluctuation of inlet angle, absolute reduction, reduction ratio, inlet strip thickness and roll radius as the input variables and the fluctuation of inlet film thickness as the output variable, the non-linear relationship between the input and output is discussed. The discussion results show that there is 180° phase difference between the inlet film thickness and the input variables, such as the fluctuant absolute reduction, the fluctuant reduction ratio and non-uniform inlet strip thickness, but there is no phase difference between unsteady roll radius and the output. The inlet angle, the steady roll radius and the direction of surface topography have significant influence on the fluctuant amplitude of unsteady inlet film thickness. This study proposes an analysis method for unsteady inlet film thickness which takes surface topography and new disturbance factors into consideration.展开更多
By selecting flexible polycrystalline Ag as the metallic substrates, highly c axis (001) textured YBCO thin films were fabricated by using a modified magnetron sputtering equipment which can accomplish dynamic de...By selecting flexible polycrystalline Ag as the metallic substrates, highly c axis (001) textured YBCO thin films were fabricated by using a modified magnetron sputtering equipment which can accomplish dynamic deposition and in-situ anneal treatment. The textures of Ag substrates have important effects on forming YBCO films with high critical current densities. Research on the textures of cold rolling Ag at different deformation degrees and recrystallization textures of Ag at different temperatures shows that in plane alignment of YBCO films is difficult to be obtained directly on cold rolling Ag substrates, because of the texture change of Ag during deposition heating of substrates and the strong dependence of J c of YBCO films on grain boundary misorientation angle of substrates. The recrystallization textures with cube (001) and rotated cube (001) in Ag were obtained. Experiments offer a possible prospect for the further research of fabricating sharp biaxially texture in Ag and the following deposition of high J c YBCO films directly on it.展开更多
The surface morphology of buffer layer yttrium-stabilized zirconia （YSZ） of YBa2CuaO7-σ （YBCO） high temperature superconducting films relies on a series of controllable experimental parameters. In this work, we f...The surface morphology of buffer layer yttrium-stabilized zirconia （YSZ） of YBa2CuaO7-σ （YBCO） high temperature superconducting films relies on a series of controllable experimental parameters. In this work, we focus on the influence of pulsed laser frequency and target crystalline type on surface morphology of YSZ films deposited by pulsed laser deposition （PLD） on rolling assisted biaxially textured substrate tapes. Usually two kinds of particles are observed in the YSZ layer： randomly distributed ones on the whole film and self-assembled ones along grain boundaries. SEM images are used to prove that particles can be partly removed when choosing dense targets of single crystalline. Lower frequency of pulsed laser also contributes to a smoother film surface. TEM images are used to view the crystalline structure of thin film. Thus we can obtain a basic understanding of how to prepare a particle-free YSZ buffer layer for YBCO in optimized conditions using PLD. The YBCO layer with nice structure and critical current density of around 5 MA/cm2 can be reached on smooth YSZ samples.展开更多
By employing the oil-film damping technique, the vibration-proof ability of rollingslideways assembly can be improved remarkably without influencing its inherent advanced char-acteristics. This paper presents an inves...By employing the oil-film damping technique, the vibration-proof ability of rollingslideways assembly can be improved remarkably without influencing its inherent advanced char-acteristics. This paper presents an investigation on dynamic modelling and parameter identifica-tion for rolling slideways assembly with damping oil-films on the basis of modal modification.The method combines theoretical calculation and experimental results effectively and can be usedto carry out reliable simulation and parameter analysis instead of pure analytical method.展开更多
Waves of finite amplitude on a thin layer of non-Newtonian fluid modelled as a power-law fluid are considered. In the long wave approximation, the system of equations taking into account the viscous and nonlinear effe...Waves of finite amplitude on a thin layer of non-Newtonian fluid modelled as a power-law fluid are considered. In the long wave approximation, the system of equations taking into account the viscous and nonlinear effects has the hyper- bolic type. For the two-parameter family of periodic waves in the film flow on a vertical wall the modulation equations for nonlinear wave trains are derived and investigated. The stability criterium for roll waves based on the hyperbolicity of the modulation equations is suggested. It is shown that the evolution of stable roll waves can be described by self-similar solutions of the modulation equations.展开更多
随着电子产品小型化和液晶显示器IC封装技术的快速发展,COF(Chip on Film)技术的应用市场得到了迅速扩大。按照片式减成方法制作的线宽/线距在50μm/50μm以下的精细线路,常常会出现导线过细或断线等缺陷。论文采用目前先进的RTR(Roll t...随着电子产品小型化和液晶显示器IC封装技术的快速发展,COF(Chip on Film)技术的应用市场得到了迅速扩大。按照片式减成方法制作的线宽/线距在50μm/50μm以下的精细线路,常常会出现导线过细或断线等缺陷。论文采用目前先进的RTR(Roll to Roll)生产工艺,选用12μm铜箔、15μm干膜,使用玻璃菲林进行图形转移,并运用正交设计法对影响精细线路品质的曝光能量、显影速度、蚀刻速度、蚀刻压力等因素进行优化试验。以精细线路的线宽和蚀刻系数作为评价标准,找出最佳参数,并分析了蚀刻压力对精细线路的影响机理。将最优化参数应用到生产中,使25μm/25μm的COF精细线路的成品率提高20%。最终实现25μm/25μm的COF精细线路的小批量生产。展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51175035)PhD Program Foundation of Ministry of Education of China(Grant No.20100006110024)Beijing Higher Education Young Elite Teacher Project of China(Grant No.YETP0367)
文摘The inlet film thickness directly affects film and stress distribution of rolling interfaces. Unsteady factors, such as unsteady back tension, may disturb the inlet film thickness. However, the current models of unsteady inlet film thickness lack unsteady disturbance factors and do not take surface topography into consideration. In this paper, based on the hydrodynamic analysis of inlet zone an unsteady rolling film model which concerns the direction of surface topography is built up. Considering the small fluctuation of inlet angle, absolute reduction, reduction ratio, inlet strip thickness and roll radius as the input variables and the fluctuation of inlet film thickness as the output variable, the non-linear relationship between the input and output is discussed. The discussion results show that there is 180° phase difference between the inlet film thickness and the input variables, such as the fluctuant absolute reduction, the fluctuant reduction ratio and non-uniform inlet strip thickness, but there is no phase difference between unsteady roll radius and the output. The inlet angle, the steady roll radius and the direction of surface topography have significant influence on the fluctuant amplitude of unsteady inlet film thickness. This study proposes an analysis method for unsteady inlet film thickness which takes surface topography and new disturbance factors into consideration.
文摘By selecting flexible polycrystalline Ag as the metallic substrates, highly c axis (001) textured YBCO thin films were fabricated by using a modified magnetron sputtering equipment which can accomplish dynamic deposition and in-situ anneal treatment. The textures of Ag substrates have important effects on forming YBCO films with high critical current densities. Research on the textures of cold rolling Ag at different deformation degrees and recrystallization textures of Ag at different temperatures shows that in plane alignment of YBCO films is difficult to be obtained directly on cold rolling Ag substrates, because of the texture change of Ag during deposition heating of substrates and the strong dependence of J c of YBCO films on grain boundary misorientation angle of substrates. The recrystallization textures with cube (001) and rotated cube (001) in Ag were obtained. Experiments offer a possible prospect for the further research of fabricating sharp biaxially texture in Ag and the following deposition of high J c YBCO films directly on it.
基金Supported by the ITER Project of the Ministry of Science and Technology of China under Grant No 2011GB113004the Shanghai Commission of Science and Technology under Grant No 11DZ1100402the Youth Fund of the National Natural Science Foundation of China under Grant No 11204174
文摘The surface morphology of buffer layer yttrium-stabilized zirconia （YSZ） of YBa2CuaO7-σ （YBCO） high temperature superconducting films relies on a series of controllable experimental parameters. In this work, we focus on the influence of pulsed laser frequency and target crystalline type on surface morphology of YSZ films deposited by pulsed laser deposition （PLD） on rolling assisted biaxially textured substrate tapes. Usually two kinds of particles are observed in the YSZ layer： randomly distributed ones on the whole film and self-assembled ones along grain boundaries. SEM images are used to prove that particles can be partly removed when choosing dense targets of single crystalline. Lower frequency of pulsed laser also contributes to a smoother film surface. TEM images are used to view the crystalline structure of thin film. Thus we can obtain a basic understanding of how to prepare a particle-free YSZ buffer layer for YBCO in optimized conditions using PLD. The YBCO layer with nice structure and critical current density of around 5 MA/cm2 can be reached on smooth YSZ samples.
文摘By employing the oil-film damping technique, the vibration-proof ability of rollingslideways assembly can be improved remarkably without influencing its inherent advanced char-acteristics. This paper presents an investigation on dynamic modelling and parameter identifica-tion for rolling slideways assembly with damping oil-films on the basis of modal modification.The method combines theoretical calculation and experimental results effectively and can be usedto carry out reliable simulation and parameter analysis instead of pure analytical method.
文摘Waves of finite amplitude on a thin layer of non-Newtonian fluid modelled as a power-law fluid are considered. In the long wave approximation, the system of equations taking into account the viscous and nonlinear effects has the hyper- bolic type. For the two-parameter family of periodic waves in the film flow on a vertical wall the modulation equations for nonlinear wave trains are derived and investigated. The stability criterium for roll waves based on the hyperbolicity of the modulation equations is suggested. It is shown that the evolution of stable roll waves can be described by self-similar solutions of the modulation equations.
文摘随着电子产品小型化和液晶显示器IC封装技术的快速发展,COF(Chip on Film)技术的应用市场得到了迅速扩大。按照片式减成方法制作的线宽/线距在50μm/50μm以下的精细线路,常常会出现导线过细或断线等缺陷。论文采用目前先进的RTR(Roll to Roll)生产工艺,选用12μm铜箔、15μm干膜,使用玻璃菲林进行图形转移,并运用正交设计法对影响精细线路品质的曝光能量、显影速度、蚀刻速度、蚀刻压力等因素进行优化试验。以精细线路的线宽和蚀刻系数作为评价标准,找出最佳参数,并分析了蚀刻压力对精细线路的影响机理。将最优化参数应用到生产中,使25μm/25μm的COF精细线路的成品率提高20%。最终实现25μm/25μm的COF精细线路的小批量生产。
