Through the rolling contact fatigue experiment under the condition of the lubricating oil, this article investigated the relation between contact fatigue property and microstructure on the surface layer of D2 wheel st...Through the rolling contact fatigue experiment under the condition of the lubricating oil, this article investigated the relation between contact fatigue property and microstructure on the surface layer of D2 wheel steel. The results showed that although the roughness of the original specimen induced by mechanical processing would diminish to some extent in the experiment, the 0.5 - 1.5 μm thick layer of ultrafine microstructure on the original mechanically-processed specimen surface would still become micro-cracks and small spalling pits due to spalling, and would further evolve into fatigue crack source. Additionally, even under the impact of the load that was not adequate to make the material reach fatigue limit, the ferrite in the microstructure underwent plastic deformation, which led the refinement of proeutectoid ferrite grains. During the experiment, the hardening and the refinement caused by plastic deformation consisted with the theory that dislocation gave rise to plastic deformation and grain refinement. The distribution laws of hardness and ferrite grain sizes measured could be explained by the distribution law of the shearing stress in the subsurface.展开更多
The conditions of heating and cooling of piercing mandrels made of 4X5MFS steel of a three-roll screw mill 30-80 in the production of a closed cavity of steel vessels of small volume are determined.It is established t...The conditions of heating and cooling of piercing mandrels made of 4X5MFS steel of a three-roll screw mill 30-80 in the production of a closed cavity of steel vessels of small volume are determined.It is established that multiple cycles of heating up to 600℃ and cooling with water up to 80℃ for about 7 seconds/1 cycle lead to the formation of ridges,shells and cracks on the surface and in the volume of the tool.The loss of structural strength of the material leads to the breakdown of the mandrel during the stitching process.The technique and equipment of magnetic powder control have been developed to establish the dynamics of the growth of internal and external defects of mandrels.An equation is obtained that allows determining the increase in the number of defects in the sewing tool of a screw rolling mill.The technology of non-destructive testing made it possible to develop a rational plan for replacing the sewing mandrels,which allows for predicting the appearance of defects leading to a complex breakdown of the deforming tool at the NPO Pribor machine-building enterprise.展开更多
To investigate the worn-surface microstructure and fatigue cracks in D2 wheel steel under the pure rolling and 0.5% slip ratio conditions,a rolling wear test using a GPM-40 wear machine to simulate the wheel/rail oper...To investigate the worn-surface microstructure and fatigue cracks in D2 wheel steel under the pure rolling and 0.5% slip ratio conditions,a rolling wear test using a GPM-40 wear machine to simulate the wheel/rail operation was performed. After testing,a transmission electron microscope,a scanning electron microscope with electron backscatter diffraction,and micro-hardness testers were used to characterize the microstructure and fatigue cracks.The surface microstrncture and hardness of the pure rolling sample were in a steady state after 8 × 10^4 cycles;however,the 0.5% slip ratio sample reached a steady state after 7 × 10^3 cycles.Regardless of whether the test uses the slip ratio,the orientation of lamellar pearlites gradually became parallel to the surface and a portion of lamellar cementites was fragmented and dissolved during the formation of steady-state microstructure.The slip ratio accelerates this process.The hardening mechanism of the samples shows a decrease in the lamellar spacing of pearlite and the refinement of proeutectoid ferrite (PF).As the number of cycles increased,plastic deformation of samples became increasingly severe and the wear mechanism of the samples was fatigue wear in steady state.The sample surfaces formed shallow cracks,which gradually peeled off.The slip ratio accelerated the initiation and propagation of fatigue cracks because of the high friction stress on the contact surface.Most fatigue cracks initiated at the interface of pearlite and PF and in the PF region.展开更多
A successful mechanical property data-driven prediction model is the core of the optimal design of hot rolling process for hot-rolled strips. However, the original industrial data, usually unbalanced, are inevitably m...A successful mechanical property data-driven prediction model is the core of the optimal design of hot rolling process for hot-rolled strips. However, the original industrial data, usually unbalanced, are inevitably mixed with fluctuant and abnormal values. Models established on the basis of the data without data processing can cause misleading results, which cannot be used for the optimal design of hot rolling process. Thus, a method of industrial data processing of C-Mn steel was proposed based on the data analysis. The Bayesian neural network was employed to establish the reliable mechanical property prediction models for the optimal design of hot rolling process. By using the multi-objective optimization algorithm and considering the individual requirements of costumers and the constraints of the equipment, the optimal design of hot rolling process was successfully applied to the rolling process design for Q345B steel with 0.017% Nb and 0.046% Ti content removed. The optimal process design results were in good agreement with the industrial trials results, which verify the effectiveness of the optimal design of hot rolling process.展开更多
文摘Through the rolling contact fatigue experiment under the condition of the lubricating oil, this article investigated the relation between contact fatigue property and microstructure on the surface layer of D2 wheel steel. The results showed that although the roughness of the original specimen induced by mechanical processing would diminish to some extent in the experiment, the 0.5 - 1.5 μm thick layer of ultrafine microstructure on the original mechanically-processed specimen surface would still become micro-cracks and small spalling pits due to spalling, and would further evolve into fatigue crack source. Additionally, even under the impact of the load that was not adequate to make the material reach fatigue limit, the ferrite in the microstructure underwent plastic deformation, which led the refinement of proeutectoid ferrite grains. During the experiment, the hardening and the refinement caused by plastic deformation consisted with the theory that dislocation gave rise to plastic deformation and grain refinement. The distribution laws of hardness and ferrite grain sizes measured could be explained by the distribution law of the shearing stress in the subsurface.
文摘The conditions of heating and cooling of piercing mandrels made of 4X5MFS steel of a three-roll screw mill 30-80 in the production of a closed cavity of steel vessels of small volume are determined.It is established that multiple cycles of heating up to 600℃ and cooling with water up to 80℃ for about 7 seconds/1 cycle lead to the formation of ridges,shells and cracks on the surface and in the volume of the tool.The loss of structural strength of the material leads to the breakdown of the mandrel during the stitching process.The technique and equipment of magnetic powder control have been developed to establish the dynamics of the growth of internal and external defects of mandrels.An equation is obtained that allows determining the increase in the number of defects in the sewing tool of a screw rolling mill.The technology of non-destructive testing made it possible to develop a rational plan for replacing the sewing mandrels,which allows for predicting the appearance of defects leading to a complex breakdown of the deforming tool at the NPO Pribor machine-building enterprise.
文摘To investigate the worn-surface microstructure and fatigue cracks in D2 wheel steel under the pure rolling and 0.5% slip ratio conditions,a rolling wear test using a GPM-40 wear machine to simulate the wheel/rail operation was performed. After testing,a transmission electron microscope,a scanning electron microscope with electron backscatter diffraction,and micro-hardness testers were used to characterize the microstructure and fatigue cracks.The surface microstrncture and hardness of the pure rolling sample were in a steady state after 8 × 10^4 cycles;however,the 0.5% slip ratio sample reached a steady state after 7 × 10^3 cycles.Regardless of whether the test uses the slip ratio,the orientation of lamellar pearlites gradually became parallel to the surface and a portion of lamellar cementites was fragmented and dissolved during the formation of steady-state microstructure.The slip ratio accelerates this process.The hardening mechanism of the samples shows a decrease in the lamellar spacing of pearlite and the refinement of proeutectoid ferrite (PF).As the number of cycles increased,plastic deformation of samples became increasingly severe and the wear mechanism of the samples was fatigue wear in steady state.The sample surfaces formed shallow cracks,which gradually peeled off.The slip ratio accelerated the initiation and propagation of fatigue cracks because of the high friction stress on the contact surface.Most fatigue cracks initiated at the interface of pearlite and PF and in the PF region.
文摘A successful mechanical property data-driven prediction model is the core of the optimal design of hot rolling process for hot-rolled strips. However, the original industrial data, usually unbalanced, are inevitably mixed with fluctuant and abnormal values. Models established on the basis of the data without data processing can cause misleading results, which cannot be used for the optimal design of hot rolling process. Thus, a method of industrial data processing of C-Mn steel was proposed based on the data analysis. The Bayesian neural network was employed to establish the reliable mechanical property prediction models for the optimal design of hot rolling process. By using the multi-objective optimization algorithm and considering the individual requirements of costumers and the constraints of the equipment, the optimal design of hot rolling process was successfully applied to the rolling process design for Q345B steel with 0.017% Nb and 0.046% Ti content removed. The optimal process design results were in good agreement with the industrial trials results, which verify the effectiveness of the optimal design of hot rolling process.
