In this study,three-probe error separation was developed with three chromatic confocal displacement sensors for roundness measurement.Here,the harmonic suppression is discussed first to set suitable orientation angles...In this study,three-probe error separation was developed with three chromatic confocal displacement sensors for roundness measurement.Here,the harmonic suppression is discussed first to set suitable orientation angles among three sensors.Monte Carlo simulation is utilized to test the error separation and optimize the orientation angles and off-axial distance.The experimental setup is established using chromatic confocal sensors with a precise rotary platform.The experimental results show that the measured roundness with an orientation-angle combination of(0°,90.1°,and 178.6°)is much better than that of another nonoptimal selection(0°,90.4°,and 177.4°).The roundness error is only 0.7%between the proposed measurement system and an expensive ultraprecision roundness meter.Furthermore,it is proven that the eccentricity distance should be decreased as small as possible to improve the measurement accuracy.In sum,this paper proposes a feasible method for roundness measurement with reliable simulations,easily integrated sensors,and an ordinary precision rotary platform.展开更多
Roundness is defined as the degree that the cross section of an object is close to a theoretical circle. In the cigarette production process, the quality and production efficiency of a cigarette are directly affected ...Roundness is defined as the degree that the cross section of an object is close to a theoretical circle. In the cigarette production process, the quality and production efficiency of a cigarette are directly affected by the roundness of the un-cut cigarette. To improve the current measurement method using a charge-coupled device （CCD） sensor and measure the roundness of cigarettes in the production line, a visual detection system composed of an industrial camera and a structural light is developed. The system＇s roundness-calculation method is closer to the real environment of the cigarette roundness. In this visual system, the line-structure light shines on the cigarette with a fixed angle and height in a longitudinal section, forming a crescent-shaped spot when the industrial camera cannot capture the cigarette＇s end surface. Then, the spot is analyzed using image-processing techniques, such as a median filter and ellipse fitting, after the industrial camera captures the spot. The system with a non-contact measurement style can meet the requirements of on-line cigarette detection with stable results and high precision.展开更多
基金This work was supported by the National Natural Science Foundation of China(61905129)Start-up Funding of Tsinghua Shenzhen International Graduate School,Tsinghua University(QD2020001N)Shenzhen Stable Supporting Program(WDZC20200820200655001).
文摘In this study,three-probe error separation was developed with three chromatic confocal displacement sensors for roundness measurement.Here,the harmonic suppression is discussed first to set suitable orientation angles among three sensors.Monte Carlo simulation is utilized to test the error separation and optimize the orientation angles and off-axial distance.The experimental setup is established using chromatic confocal sensors with a precise rotary platform.The experimental results show that the measured roundness with an orientation-angle combination of(0°,90.1°,and 178.6°)is much better than that of another nonoptimal selection(0°,90.4°,and 177.4°).The roundness error is only 0.7%between the proposed measurement system and an expensive ultraprecision roundness meter.Furthermore,it is proven that the eccentricity distance should be decreased as small as possible to improve the measurement accuracy.In sum,this paper proposes a feasible method for roundness measurement with reliable simulations,easily integrated sensors,and an ordinary precision rotary platform.
文摘Roundness is defined as the degree that the cross section of an object is close to a theoretical circle. In the cigarette production process, the quality and production efficiency of a cigarette are directly affected by the roundness of the un-cut cigarette. To improve the current measurement method using a charge-coupled device （CCD） sensor and measure the roundness of cigarettes in the production line, a visual detection system composed of an industrial camera and a structural light is developed. The system＇s roundness-calculation method is closer to the real environment of the cigarette roundness. In this visual system, the line-structure light shines on the cigarette with a fixed angle and height in a longitudinal section, forming a crescent-shaped spot when the industrial camera cannot capture the cigarette＇s end surface. Then, the spot is analyzed using image-processing techniques, such as a median filter and ellipse fitting, after the industrial camera captures the spot. The system with a non-contact measurement style can meet the requirements of on-line cigarette detection with stable results and high precision.
