Effect of extrusion ratio on microstructure and mechanical properties of AZ91D magnesium alloy recycled from scraps by hot extrusion

A method for recycling AZ91D magnesium alloy scraps directly by hot extrusion was studied.Various microstructural analyses were performed using the techniques of optical microscopy,scanning electron microscopy(SEM)and energy dispersive spectroscopy(EDS).Microstructural observations revealed that all the recycled specimens consisted of fine grains due to the dynamic recrystallization.The main strengthening mechanism of the recycled specimen was grain refinement strengthening and homogeneous distribution of oxide precipitates.The interfaces of individual scraps of extruded materials were not identified when the scraps were extruded with the extrusion ratio of 40-1.Oxidation layers of the scraps were broken into pieces by high compressive and shear forces under the extrusion ratio of 40-1.The ultimate tensile strength and elongation to failure increased with increasing the extrusion ratio.Recycled specimens with the extrusion ratio of 40:1 showed higher ultimate tensile strength of 342.61 MPa and higher elongation to failure of 11.32%,compared with those of the cast specimen.

Microstructure and Mechanical Properties of AZ91D Magnesium Alloy Recycled from Scraps by Hot-press/extrusion

A large number of scraps are produced in the fabrication process of magnesium alloy products. It is necessary to recycle these scraps for the development and scale application of magnesium alloys. In this research,a method for recycling AZ91D magnesium alloy scraps fabricated by hot-press / extrusion was studied. Mechanical properties and microstructure of the recycled specimens were investigated. Microstructural analyses were performed by using the techniques of optical microscopy and scanning electron microscopy. Microstructural observations reveal that the recycled specimens consisted of fine grains when adopting the extrusion temperature of 400- 450 ℃,the extrusion ratio of( 25- 100) ∶ 1 and the extrusion rate of 0. 10- 0. 20 mm / s. Ultimate tensile strength and elongation to failure increased with the increase of the extrusion temperature,the extrusion ratio and the extrusion rate,respectively. Recycled specimens reached the highest ultimate tensile strength of average 361. 47 MPa and the highest elongation to failure of average 11. 55% when adopting the hot-press,the extrusion temperature of 400± 5 ℃,the extrusion ratio of 100 ∶ 1 and the extrusion rate of 0. 15 mm / s. The shape of bonding interface was tightly relation with the ultimate tensile strength. When the bonding interface formed continuous curves,the ultimate tensile strength decreased almost linearly with increasing the average width of the bonding interface. When the bonding interface formed discontinuous curves,the ultimate tensile strength increased almost linearly with the increase the proportion of the fine bonding length accounting for the measured interface length. Ultimate tensile strength of the recycled specimens could be calculated by using the forecastable equation.

Recycling of minute metal scraps by semisolid processing:Manufacturing of design materials

As a new attempt to recycle minute metal scraps, the possibility of manufacturing design materials by semisolid extrusion processing was shown.A design material with an intended shape, such as a character or petal shape, was manufactured using minute metal scraps.Similarly, a design material with an intended color pattern for each metal, such as red copper in a white aluminum matrix, resembling grainlike wood, was manufactured by mixing two or more types of minute metal scrap.In addition, secondary design materials, which have engraved patterns on the surface of the target metal made by an electric discharge machine using the above primary design material as an electrode, were manufactured.

Effect of the Proportion of Bamboo Scraps on the Properties of Bamboo Scraps/Magnesium Oxychloride Composites

This study was designed to solve the problem of large waste volume from bamboo processing residues in recent years.Using magnesium oxychloride(MO)cementitious material as the main material and bamboo residue(BR)as the reinforcing material,a BR/MO composite material was prepared.The effects of BR amount on the molding properties,mechanical strength,and water resistance of BR/MO composites were examined and discussed.Scanning electron microscopy(SEM),X-ray diffractometry(XRD),and thermogravimetric analysis were used to characterize composite microscopic morphology,crystalline structure,and heat resistance.The results showed that,when the BR content was 1.00%(by wt),the flowability of MO paste was beneficial to composite molding.Composite mechanical properties and water resistance were greatly affected by BR addition.When the BR content was 1.00%,composite compressive and bending strengths and softening coefficient all reached maximum values.Meanwhile,increases in water absorption by 24 h and decreases of contact angle were small.These results suggested that,when the BR content was 1.00%,composite mechanical properties and water resistance were the best and the mechanical strength also improved with extended composite storage time.SEM analysis indicated that BR played the role of a reinforcing phase in MO matrices.However,when the BR content exceeded 1.00%,interfacial bonding between BR and MO became less.XRD analysis showed that,with 1.00%BR content,composites showed more 5-phase crystals with high strength.This further explained the reason why this composite’s mechanical properties were the best and the heat resistance not deteriorated due to BR,which was easily decomposed.

Failure Mechanisms and Structural Optimization of Shredder Hammer for Metal Scraps

Recycling retired cars can relieve the environmental pollution and resource waste efficiently.However,a few publications can be found on the failure mechanisms and optimization method of recycling equipment,shredders.Thus,the failure mechanisms and structural optimization of shredder hammers for retired cars are studied aiming improving shredding efficiency and reducing cost.Failure types of shredder hammer are studied theoretically,and it is found that wear failure and fatigue failure are the two main failure types of shredder hammer.The shredding process of metal scraps is analyzed by finite element method,and it can be divided into four stages based on the stress states：initial stage,collision stage,grinding stage and separation stage.It is proved that the shredding efficiency can be improved by increasing cutouts on the hammer head.Finally,it is determined that the hammer with two cutouts is the optimal structure for metal scraps,which can improve the shredding efficiency by 20% and lengthen the hammer life by 15%.This study provides scientific basis for the industry application and theoretical foundation for further research.

Preparation of Nano-Alumina with Aluminum Scraps as Raw Materials

Ammonium aluminum carbonate hydroxide (AACH) was synthesized by the reaction of ammonium aluminum sulphate (AA) with ammonium hydrogen carbonate (AHC). AA was obtained by the reaction of NH4HSO4 with aluminum scraps as the raw materials. According to this method, AACH samples prepared were used to fabricate nano alumina powders by thermal decomposition. The microstructural properties of as-formed alumina were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), special surface analysis and inductively coupled plasma-atomic emission spectrometry (ICP-AES). Experimental observations revealed that highly pure (99.99%) α-alumina with mean diameter of 49 nm could be obtained.

Effect of additives on anode passivation in direct electrolysis process of copper–nickel based alloy scraps

Effects of nickel component,thiourea,glue and chloride ions and their interactions on the passivation of copper–nickel based alloy scrap anodes were investigated by combining conventional electrochemical techniques.Results obtained from chronopotentiometry and linear voltammetry curves showed that the Ni component made electrochemical stability of the anode strong and difficult to be corroded,caused by the adsorption of generated Cu2O,NiO or copper powder to the anode surface.The Ni2+reducing Cu2+to Cu+or copper powder aggravated the anode passivation.In a certain range of the glue concentration≤8×10–6 or thiourea concentration≤4×10–6,the increase of glue or thiourea concentration increases the anode passivation time.Over this range,glue and thiourea played an adverse effect.The increase of chloride ions concentration led to the increase in passivation time.

Direct oxygen removal from titanium aluminide scraps by yttrium reduction

Titanium aluminum(TiAl)scraps with a high oxygen content were treated with yttrium(Y)in a liquid chemical deoxidization process for recycling.The Gibbs free energy and the equilibrium constant of the deoxidization reaction were calculated,and the effects of the yttrium content and the system pressure on the oxygen content in the product were determined.The results showed that the oxygen in TiAl scraps could be removed by yttrium,and the oxygen content of the deoxidized TiAl scraps had only 10%of the original content after deoxidization.Furthermore,the oxygen content of the deoxidized TiAl scraps was decreased with the increase of yttrium addition.The higher the chamber pressure,the greater the oxygen content in the final TiAl alloys.These results were consistent with calculated values.The microstructure of the deoxidized alloys was akin to that of the original material;however,Y_(2)O_(3) particles were observed in the deoxidized alloys.

Recycling of waste aluminum scraps to fabricate sulfidated zero-valent iron-aluminum particles for enhanced chromate removal

Massive waste aluminum scraps produced from the spent aluminum products have high electron capacity and can be recycled as an attractive alternative to materials based on zerovalent iron(Fe^(0))for the removal of oxidative contaminants from wastewater.This study thus proposed an approach to fabricate micron-sized sulfidated zero-valent iron-aluminum particles(S-Al^(0)@Fe^(0))with high reactivity,electron selectivity and capacity using recycled waste aluminum scraps.S-Al^(0)@Fe^(0)with a three-layer structure contained zero-valent aluminum(Al^(0))core,Fe^(0) middle layer and iron sulfide(FeS)shell.The rates of chromate(Cr(Ⅵ))removal by S-Al^(0)@Fe^(0)at pH 5.0-9.0 were 1.6-5.9 times greater than that by sulfidated zero-valent iron(S-Fe^(0)).The Cr(Ⅵ)removal capacity of S-Al^(0)@Fe^(0)was 8.2-,11.3-and 46.9-fold greater than those of S-Fe0,zero-valent iron-aluminum(Al^(0)-Fe^(0))and Fe^(0),respectively.The chemical cost of S-Al^(0)@Fe^(0) for the equivalent Cr(Ⅵ)removal was 78.5%lower than that of S-Fe^(0).Negligible release of soluble aluminum during the Cr(Ⅵ)removal was observed.The significant enhancement in the reactivity and capacity of S-Al^(0)@Fe^(0)was partially ascribed to the higher reactivity and electron density of the Al0core than Fe^(0).More importantly,S-Al^(0)@Fe^(0) served as an electric cell to harness the persistent and selective electron transfer from the Al^(0)-Fe^(0) core to Cr(Ⅵ)at the surface via coupling Fe^(0)-Fe^(2+)-Fe^(3+)redox cycles,resulting in a higher electron utilization efficiency.Therefore,S-Al^(0)@Fe^(0) fabricated using recycled waste aluminum scraps can be a cost-effective and environmentally-friendly alternative to S-Fe^(0) for the enhanced removal of oxidative contaminants in industrial wastewater.

Rejuvenating LiNi_(0.5)Co_(0.2)Mn_(0.3)O_(2) cathode directly from battery scraps

Battery recycling is indispensable for alleviating critical material shortages and enabling sustainable battery applications.However,current methods mostly focus on spent batteries,which not only require sophisticated disassembly and material extraction but also have unknown chemistries and states of health,resulting in high costs and extreme challenges to achieve regeneration.Here,we propose the direct recycling and effective regeneration of air-degraded LiNi_(0.5)Co_(0.2)Mn_(0.3)O_(2)(NCM523)cathode directly from battery scraps generated during battery manufacturing.The NCM523 shows surface degradation only a few nanometers deep and accordingly can be regenerated without adding Li,achieving restored properties(170 mAh g^(-1) at 0.1 C,92.7%retention after 1000 cycles)similar to those of fresh commercial materials.EverBatt analysis shows that scrap recycling has a profit of$1.984 kg^(-1),which is~10 times higher than conventional recycling,making it practical and economical to rejuvenate slightly degraded electrode materials for sustainable battery manufacturing.

Selective catalytic reduction of NO by NH3 on cerium modified faujasite zeolite prepared from aluminum scraps and industrial metasilicate

This work was devoted to the study of the selective catalytic reduction of NO by NH3 on calcined and hydrothermal treated cerium loaded zeolite catalysts.The parent faujasite zeolite Na-F(Si/Al=1.32 and SBET=749 m^2/g) used as support for the preparation of the catalysts was obtained from industrial sodium metasilicate and aluminum scraps.As expected,the NO conversion increases with increasing the percentage of cerium in the structure of the faujasite zeolite.Total NO conversion into N2 is reached at 400℃at a space velocity of 250 000 h^-1.The high conversion is due to the redox shift between Ce^3+/Ce^4+and the strong acid sites related to the rare earth present in the framework that is the key in SCR of NO process.Moreover,the highest loaded cerium catalyst retains almost its activity after hydrothermal treatment at 850℃.This higher loading is desirable for both activity and stability provided that two stages of preparation are used to put the Ce ions in the sodalite cages.

An Integrated Analysis on the Synergistic Reduction of Carbon and Pollution Emissions from China’s Iron and Steel Industry

Decarbonization and decontamination of the iron and steel industry(ISI),which contributes up to 15%to anthropogenic CO_(2) emissions(or carbon emissions)and significant proportions of air and water pollutant emissions in China,are challenged by the huge demand for steel.Carbon and pollutants often share common emission sources,indicating that emission reduction could be achieved synergistically.Here,we explored the inherent potential of measures to adjust feedstock composition and technological structure and to control the size of the ISI to achieve carbon emission reduction(CER)and pollution emission reduction(PER).We investigated five typical pollutants in this study,namely,petroleum hydrocarbon pollutants and chemical oxygen demand in wastewater,particulate matter,SO_(2),and NO_(x) in off gases,and examined synergies between CER and PER by employing cross elasticity for the period between 2022 and 2035.The results suggest that a reduction of 8.7%-11.7%in carbon emissions and 20%-31%in pollution emissions(except for particulate matter emissions)could be achieved by 2025 under a high steel scrap ratio(SSR)scenario.Here,the SSR and electric arc furnace(EAF)ratio serve critical roles in enhancing synergies between CER and PER(which vary with the type of pollutant).However,subject to a limited volume of steel scrap,a focused increase in the EAF ratio with neglection of the available supply of steel scrap to EAF facilities would lead to an increase carbon and pollution emissions.Although CER can be achieved through SSR and EAF ratio optimization,only when the crude steel production growth rate remains below 2.2%can these optimization measures maintain the emissions in 2030 at a similar level to that in 2021.Therefore,the synergistic effects between PER and CER should be considered when formulating a development route for the ISI in the future.

Analysis of the Characteristics of Materials Obtained by Recycling Scrap Metal in Guinea

The aim of this study was to determine the quality of rebar produced from recycled scrap metal collected throughout the country,and imported rebar sold in the Republic of Guinea.To do this,the samples were subjected to various mechanical tests involving traction,bending and microscopic analysis.In the Lambanyi and Casse Sonfonia samples,all the tensile strength values for diameters 12,14 and 16 were above 550 MPa.Conversely,the iron samples from Baillobaye and the 10 mm diameters of the samples from Casse Sonfonio and Lambanyi have less appreciable values.The limits of elasticity were determined.The various values found vary more or less from the conventional yield strength of the NF A35-016 reference supplied by CBITEC,which is 500 MPa.Microscopic analysis gives us an insight into the internal structure of the iron samples used.This study may provide the company and the vendors with an alternative for their improvements.

Study of the Characteristics of Large-Diameter Iron Bars Obtained by Rolling at the ODHAV Foundry in the Republic of Guinea

This work consists of evaluating the quality of the mechanical parameters of large-diameter steels, i.e. 20, 25, 28 and 32, through a process of recycling scrap metal that fills garages, rubbish dumps, gutters and other abandoned sites, as well as imported concrete reinforcing steel sold in the Republic of Guinea. To carry out this important work, a number of mechanical tensile and bending tests and a microscopic analysis combining two devices, an electron microscope and a photographic camera, were carried out. The samples were taken from sampling areas in the major communes of Conakry, namely: Casse Sonfonia, Matoto and Kagbélen. The tensile strength values of the large dimensions 20, 25, 28 and 32 are given in the tables.

Recovery of rare earth and cobalt from Co-based magnetic scraps

The reuse of RE and cobalt in Co-based magnetic scraps was studied.The optimized feat lixiviated condition was:200 mesh,sulfuric acid dosage was of 1.4 times theoretic dosage,temperature was 80 oC and leaching time 1 h.The optimum technology conditions was:Na2S2O8 dosage was of 8 times theoretic dosage,oxidation temperature 80 oC,oxidation time 2 h and pH=4.5.Rare earth was precipitated by saturated(NH4)2C2O4 solution,after roasting of rare earth oxalate,rare earth oxide was received.Cobalt-iron residue was soaked by hydrochloric acid,the Fe(OH)3 was preferential solution,pH was adjusted to 1.4 by hydrochloric acid,Co(OH)3 did not dissolve,cobalt and iron were separated,after roasting of Co(OH)3,cobalt oxide was received.The total recovery of cobalt was found to be 97% and rare earths was 96%.

Discussion on Abnormal Corrosion and Material Selection of Hot Iron Ladles with Steel Scrap Addition

The abnormal corrosion of hot iron ladles was investigated.The performance,the composition and the structure of bricks for hot iron ladles were analyzed.The results show that(1)compared with the alumina-silicon carbide-carbon bricks for the ladle bottom,those for the ladle wall have more pyrophyllite and the Al2O3 content of 36.32 mass%;their bulk density,apparent porosity and cold compressive strength are lower than the requirement of industry standard;they have poor anti-oxidation performance and are oxidized to form a porous layer during service,which loosens the brick lining structure thus leading to fracture,local wear and structural damage of bricks;(2)without preheating,steel scraps are not completely melted,resulting in slag or steel attachment at the mouth or the bottom of ladles thus increasing damage of ladles;(3)and the residual bricks react with the attached slag to form low melting point phases affecting their hot properties.The refractories for the lining of hot iron ladles must be improved in combination with process changes,not entirely by raw materials replacement to reduce costs.

Co-pyrolysis of soybean soapstock with iron slag/aluminum scrap,and characterization and analysis of their products

Soybean soapstock(SS) is one of the main solid wastes produced in the refinery of edible oil processing. In this study, the co-pyrolysis of SS with iron slag(IS) and aluminum scrap(AS) was carried out in a tubular furnace. The gas, liquid and solid products were characterized and the char yield decreased with increasing IS/AS ratio. IS and AS can improve the gas yield, and when the ratio of SS/IS was 1:0.25, the total pyrolysis gas and hydrogen contents were significantly increased. The content of oxygen compounds in pyrolysis oil decreased during co-pyrolysis, while AS promoted the content of polycyclic aromatic hydrocarbons in pyrolysis oil. The co-pyrolysis reaction can be divided into four stages, the mass loss rate reaches the maximum at the third stage(390–575 ℃). The molar ratio of H/C was lower for pyrolysis,indicating good stability of pyrolysis char owing to the high degree of carbonization and aromaticity.The possible co-pyrolysis reaction mechanism was explored.

Spatial Analysis of Fine Particulate Matter (PM2.5) in South St. Boniface and Mission Industrial Area, Winnipeg, Manitoba, Canada

Particulate matter smaller than 2.5 microns (PM2.5) stays airborne for long periods and can enter the lungs, increasing respiratory and cardiovascular risks. Metal shredders are known sources of PM2.5, lead and other heavy metals. Winnipeg residents of South Saint Boniface (SSB) in Manitoba, Canada, live downwind of the Mission Industrial Area (MIA), which includes a metal shredder, train tracks and other industries. Residents are concerned about the MIA air and noise pollution and wanted ambient air quality monitoring in their mixed land-use area to understand its impact on their health. We measured and mapped the daytime PM2.5, from the MIA and South St. Boniface (SSB) neighborhoods using the Dylos DC 1700 PM over seven months. The Dylos air quality data for PM2.5 was validated by the two federal reference monitors in the city, finding a moderate to very strong correlation (r = 0.52 to 0.83;p-value 0.001), confirming good accuracy. A spatial analysis of the emission data showed that the highest pollution concentration was downwind of the scrap metal shredder in MIA. One-way ANOVA and Pearson correlation analysis revealed significantly higher levels of PM2.5 at MIA and SSB than at the reference sites, which are away from pollution sources. The PM2.5 Canadian Ambient Air Quality Standard (CAAQS) of 27 μg/m3 was exceeded downwind of the property line of the scrap metal shredder in the MIA for five of the 35 monitoring days averaging between 28.9 μg/m3 to 38.1 μg/m3 over eight hours. The standard was not exceeded in the residential area, although PM2.5 levels higher than background levels increased SSB residents exposure levels. This exceedance of regulatory standards requires action to reduce emissions.

Impact of material and energy flow variation-based iron /steel ratio on production cost

This paper establishes a model for the production cost of iron and steel enterprise.The variation rule of the production cost versus the iron/steel ratio for two cases, namely,fixed steel production and a fixed amount of molten iron,is analyzed,and the concept of a steel scrap threshold price is proposed.According to the analysis results,when the steel scrap unit price exceeds the steel scrap threshold price, an increase in the iron/steel ratio can reduce the production cost,and vice versa.When the gap between the steel scrap unit price and the steel scrap threshold price is relatively large, the impact of the iron/steel ratio on the production cost is more prominent.According to the calculation example,when steel production is fixed （284 358 t/month）and the steel scrap unit price is 263.2 yuan/t more than the steel scrap threshold price,an increase of 0.01 in the iron/steel ratio causes a monthly production cost reduction of approximately 750 000 yuan （2.63 yuan/t）.When the amount of molten iron is fixed （270 425 t/month）and the steel scrap unit price is 140.7 yuan/t more than the threshold price,an increase of 0.01 in the iron/steel ratio causes a monthly production cost reduction of approximately 430 000 yuan （1.5 yuan/t）.The results indicate that iron and steel enterprise should adjust the production strategy in time when the scrap price fluctuates, and then the production cost will be reduced.

Treatment of naphthalene derivatives with iron-carbon micro-electrolysis

The degradation of five naphthalene derivatives in the simulated wastewater was investigated using the iron-carbon micro-electrolysis method.The optimal initial pH of solution and adsorption of iron-carbon and removal efficiency of the total organic carbon(TOC)were investigated.The results show that the removal efficiency of the naphthalene derivatives can reach 48.9%?92.6% and the removal efficiency of TOC is 42.8%?78.0% for the simulated wastewater with 200 mg/L naphthalene derivatives at optimal pH of 2.0?2.5 after 120 min treatment.The degradation of five naphthalene derivatives with the micro-electrolysis shows the apparent first-order kinetics and the order of removal efficiency of the naphthalene derivatives is sodium 2-naphthalenesulfonate,2-naphthol,2,7-dihydroxynaphthalene,1-naphthamine,1-naphthol-8-sulfonic acid in turn.It is illustrated that the substituents of the naphthalene ring can affect the removal efficiency of naphthalene due to their electron-withdrawing or electron-donating ability.