Dynamic analysis of elastic screen surface with multiple attached substructures and experimental validation

A feasible method to improve the reliability and processing efficiency of large vibrating screen via the application of an elastic screen surface with multiple attached substructures （ESSMAS） was proposed. In the ESSMAS, every screen rod, with ends embedded into elastomer, is coupled to the main screen structure in a relatively flexible manner. The theoretical analysis was conducted, which consists of establishing dynamic model promoted from the fuzzy structure theory as well as calculating for the equivalent stiffness of each attached structure. According to the numerical simulation using the NEWMARK-fl integration method, this assembling pattern significantly leads to the screen surface/rod having larger vibration intensity than that of the corresponding position on screen structure, which specifically, with an averaged acceleration amplitude increasing ratio of 11.37% in theoretical analysis and 20.27% in experimental test. The experimental results, within a tolerant error, also confirm the established model and demonstrate the feasibility of ESSMAS.

Dynamic analysis of new type elastic screen surface with multi degree of freedom and experimental validation

A feasible method was proposed to improve the vibration intensity of screen surface via application of a new type elastic screen surface with multi degree of freedom(NTESSMDF). In the NTESSMDF, the primary robs were coupled to the main screen structure with ends embedded into the elastomers, and the secondary robs were attached to adjacent two primary robs with elastic bands. The dynamic model of vibrating screen with NTESSMDF was established based on Lagrange's equation and the equivalent stiffnesses of the elastomer and elastic band were calculated. According to numerical simulation using the 4th order Runge-Kutta method, the vibration intensity of screen surface can be enhanced substantially with an averaged acceleration amplitude increasing ratio of 72.36%. The primary robs and secondary robs vibrate inversely in steady state, which would result in the friability of materials and avoid stoppage. The experimental results validate the dynamic characteristics with acceleration amplitude rising by62.93% on average, which demonstrates the feasibility of NTESSMDF.

Collaborative optimization of screening efficiency and screen surface load-PartⅠ:Modeling and evaluation

The screen surface load(SSL)caused by granular materials is an important factor affecting the structural performance of vibrating screen.Based on virtual experiment,a multi-objective collaborative optimiza-tion method is proposed to control the SSL under high screening efficiency(SE)in this work.Firstly,a DEM model was established to study the influence of process parameters on SE and SSL.Secondly,the NSGA-Ⅱ(Non-dominated Sorting Genetic Algorithm)was employed to optimize the screening parameters with both SE and SSL as targets.The optimization method proves to be effective implementing on a linear vibrating screening.With SE equals to 98.5%,the SSL optimizable range is 39.2%.While compromising the SE to 88.7%,the SSL optimizable range improves to 48.6%.The result shows that the collaborative optimization could effectively control the SSL while maintaining a high SE,which is of great significance to improve the service life of screen surface and screen body.

Stepwise shape optimization of the surface of a vibrating screen

Screening is a technique that is extensively adopted for the separation of discrete materials according to particle characteristics such as size and shape.Wide application of the discrete element method has sparked much research on the vibrating screen,which is a screening apparatus having a specific vibration mode.The shape of the screen surface is a critical factor affecting the sieving performance of the vibrating screen.In this paper,a stepwise optimization method is employed to optimize the screen surface shape of the vibrating screen in discrete element modeling to obtain a high screening efficiency and large processing capacity simultaneously.Adopting this optimization method,a new curved screen with five decks having various inclination angles is presented.Numerical simulations and prototype experiments are conducted to verify the superior sieving performance of the new curved screen.Experimental results clearly show that the new curved screen greatly outperforms three commonly used screens in terms of sieving performance.The conclusions and methodologies of this work will benefit the design and improvement of vibrating screens.