Geopolymer-based modification of blasting sealing materials and optimization of blasting block size in coal seams of open pit mines

This research proposes the utilization of a geopolymer-based blasting sealing material to improve the profitability of coal sales and reduce the rate of coal fragmentation during blasting in open pit mines.The study first focused on optimizing the strength of the sealant material and reducing curing time.This was achieved by regulating the slag doping and sodium silicate solution modulus.The findings demonstrated that increasing slag content and improving the material resulted in an early rise in strength while increasing the modulus of the sodium silicate solution extended the curing time.The slag doping level was fixed at 80 g,and the sodium silicate solution modulus was set at 1.5.To achieve a strength of 3.12 MPa,the water/gel ratio was set at 0.5.The initial setting time was determined to be 33 min,meeting the required field test duration.Secondly,the strength requirements for field implementation were assessed by simulating the action time and force destruction process of the sealing material during blasting using ANSYS/LS-DYNA software.The results indicated that the modified material meets these requirements.Finally,the Shengli Open Pit Coal Mine served as the site for the field test.It was observed that the hole-sealing material’s hydration reaction created a laminated and flocculated gel inside it.This enhanced the density of the modified material.Additionally,the pregelatinized starch,functioning as an organic binder,filled the gaps between the gels,enhancing the cohesion and bonding coefficient of the material.Upon analyzing the post-blasting shooting effect diagram using the Split-Desktop software,it was determined that the utilization of the modified blast hole plugging material resulted in a decrease in the rate of coal fragmentation from 33.2%to 21.1%.This reduction exhibited a minimal error of 1.63%when compared to the field measurement,thereby providing further confirmation of the exceptional plugging capabilities of the modified material.This study significantly contributes to establishing a solid theoretical basis for enhancing the blasting efficiency of open pit mines and,in turn,enhancing their economic advantages.

Processing and Properties of Flexible Hot Gas Sealing Materials for Ceramic Membrane

Ceramic membranes are effective to reduce PM2.5 emission when used for hot flue gas filtration.The properties of the sealing material play a decisive role infiltration efficiency.However,there are few studies on sealing materials for hot flue gas filtration above 700 ℃.This investigation was performed to develop flexible sealing materials which can be used for a long time at high temperatures.In order to obtain sufficient mechanical strength and continuous flexibility,three kinds of binders were selected as coating binders.The sealing materials based on high silica fiber fabric and aluminum silicate fiber fabric were successfully prepared.The effect of aging on mechanical properties and microstructural characteristics of the composites subjected to coating had been investigated by XRD,SEM and EDS.The results show that waterborne polyurethane (WPU) is a suitable coating binder for the sealing materials,which can be used for a long time at 1 000 ℃ and 700 ℃,respectively,without significant decrease in strength.However,the other two binders,aluminum dihydrogen phosphate and aluminum chromium phosphate will weaken the flexibility,resulting in frangibility and reducing sealing performance.The developed composites possess required thermo-stability and desired mechanical strength as flexible sealing materials,indicating their strong application possibility in hot flue gas filtration.

Study on Thermal Expansion Coefficient of Sealing Materials for Ceramic Metal Halide Lamps

With Al2O3, Dy2O3, and SiO2 as starting materials, the basic glass of Al2O3-Dy2O3-SiO2 system was prepared by conventional melting technology, and their thermal expansion coefficients （TECs） at different anneal time were investigated. TECs of the basic glass, which were heat-treated under different temperature, were also investigated. The result showed that TECs of the basic glass gradually approached a fixed value as the anneal time was extended, which suggested that most of the inner stress had been eliminated. After heat treatment, the contents of Dy2O3, Dy2Si2O7, and a new crystal increased up to 1200 ℃ and decreased below 1250 ℃, which was consistent with the TEC change of crystallized samples. This suggests that the crystal has a direct effect on TECs of the crystallized samples.

Cavitation and electrochemical characteristics of thermal spray coating with sealing material

Steel applied in ocean environment is exposed to corrosion and cavitation and is subject to increasing damages. To prevent this, anti-corrosion thermal spray coating technique is widely used. The low-temperature thermal spray coating was performed with 85%Al-14.5%Zn-0.5%Zr for ship materials and various sealing materials were applied to improve its durability, and the electrochemical behavior and cavitation characteristics were observed. The results show that the sealing improves all the properties of the materials. Hybrid ceramic and fluoro-silicon sealing materials show good electrochemical characteristics, and the fluoro-silieon sealing material shows the best anti-cavitation characteristics.

Microscopic properties and sealing performance of new gas drainage drilling sealing material

The geological condition of Chinese coal mines are complex and high gassy,which account for ffty percent to seventy percent.Because of the abundant pores and cracks around the drainage drilling hole,the gas concentration attenuates rapidly,and the effective gas drainage period is short.The traditional sealing materials of yellow mud and cement-sand grout will readily shrink after the drilling hole is sealed,the sealing length is short and the sealing quality is not satisfactory.Currently widely used polyurethane material will shrink when it comes into contact with water,and the price is also very high.In this study,taking cement as a base material,a novel composite sealing material mixed by expansion admixture,additive,and fbrin and coupling agent was developed and the sealing performance and expansion property of the material were also studied and analyzed.The FEI Quanta TM 250 environmental scanning electron microscope was used to investigate the microstructure of material.The results revealed that the new composite sealing material had a desirable expansion performance and a defnite fluidity convenient for grouting.The solidifed material,combining closely with the drilling wall,possessed an adequate strength and was not easy to shrink.Compared to the conventional polyurethane,the gas drainage concentration by drilling sealing exceeded 40 percent,and the sealing capacity improves5 times,the sealing effect increases signifcantly.

WEAR AND SEALING CHARACTERISTICS OF ENGINE VALVE GUIDE

A novel powder metallurgy （P/M） material with high wear resistance is developed in order to decrease the wear and lubricant-leakage of a diesel engine valve guide. The friction and wear tests of this material are conducted. It indicates that the wear resistance of the newly developed P/M material has been improved and much better than that of the formerly used alloy steel. Moreover, three different sealing structures are designed and theoretically analyzed with respect to the characteristic of hydrodynamic sealing. Through comparative experiments of component leakage and engine run-in for different valve guide structures, it proves that the structure with a machined sealing groove but not installed with a seal-ring cannot only reduce the specific lubricant consumption （SLC） of cylinder head, but also decrease the wear of valve stern and valve guide.

A review on the sealing structure and materials of fuel-cell stacks

Proton-exchange-membrane fuel cells(PEMFCs)have the characteristics of zero emissions,a low operating temperature and high power density,and have great potential in improving energy-utilization efficiency.However,fuel cells are still quite expensive as a result of the cost of key components,including the membranes,catalysts and bipolar plates of PEMFCs.As a result of the cost and importance of these items,most researchers have focused on improving the lifetime and performance of fuel-cell stacks in recent years.In contrast,seals,sealants and adhesives play a more mundane role in the overall performance of a fuel cell,but failure of these materials can lead to reduced system efficiency,system failure and even safety issues.Little attention has been paid to the performance and durability of these products but as other fuel-cell components improve,these seals are becoming an even more critical link in the long-term performance of fuel cells.This article highlights the importance and background of fuel-cell seals.The latest research progress on the mechanical properties and structural optimization of different sealing materials is reviewed.

Study and Application of Sealing Material for Coke Oven Chamber

A kind of dry refractory sealing material has been developed to repair the fine cracks in coke oven chamber. With silica sand as the main raw material, the sealing material is blown into coke oven chamber by compressed air while being applied, and bonded to brick surface or filled in fine cracks of chamber under right pressure. The physical properties of the material are similar to those of silica bricks during its application. So it can be adapted to conditions of coke oven and has good service life. The study and application results of the sealing material are described in this paper.

Beijing Huade Sealing Material Industrial Co.Ltd.

The Beijing Huade Sealing Material Industrial Corporation, Ltd. is a joint venture between the Beijing Hua Xin Development Company of the Beijing Chemical Group Corporation and a metal printing company based in Singapore. The corporation specializes in producing sealing material for metal packing pails.