Laser multipass welding techniques for thick section steels have been developed using a new type of UV combined narrow groove. The shape and sizes at the bottom of groove are determined by analyzing the plasma behavio...Laser multipass welding techniques for thick section steels have been developed using a new type of UV combined narrow groove. The shape and sizes at the bottom of groove are determined by analyzing the plasma behavior using high speed photographic equipment. A stable autogenous CO2 laser welding process and greater penetration are generated at the root pass because of strong reduction of the plasma volume. According to the waveforms of welding current and arc voltage, and the interaction between the arc and the laser induced plasma, a suitable groove angle is obtained. Laser-double MIG hybrid welding process is studied and the optimum distances between the laser and two arcs are determined. By using autogenous CO2 laser welding, CO2 laser-MIG hybrid welding and laser-double MIG hybrid welding, 28 mm thick steel plates are welded with four passes. The welds produced are assessed by X-ray. No crack is found and there is only a small amount of pores. The experimental results show that the multipuss welding procedures proposed can realize the joining of thick section steels with high efficiency and good quality.展开更多
Thanks to the fantastic development of power, transportation, chemical engineering, architecture and other fields, there has been an increasing demand for new type of section steel with large sections used for constru...Thanks to the fantastic development of power, transportation, chemical engineering, architecture and other fields, there has been an increasing demand for new type of section steel with large sections used for construction frame, such as type-H, type-T, and type-C section steel. New types of section steel usually are long and with large cross section. Therefore, for the sake of the cost, steel plate welding structure is used home and abroad. During the welding process, welding distortion seems unavoidable. Presently, proper welding machinery, technique and standards are adopted to minimize the distortion. Angular distortion is corrected with oil press and angular distortion corrector, while horizontal distortions like sickle curve and arch are mainly done with flame. Flame correction is of great labor intensity and is also time and material consuming. Besides, the correction is affected by the operators’ skill and mood, which, to some extent, limits the productivity. In this paper, a new technique of section steel distortion correction with high efficiency and adaptability and yet low investment and cost will be proposed for the development of new-type section steel. The correction principles and capability calculation should be done some research on, which will be introduced. The practice done on section steel with a wing edge of 40～60 mm, proves satisfactory: compared with oil-press correction, continual mangling correction saves equipment investment by three quarters, installed capacity by three quarters and investment by three quarters and with a much higher efficiency. Particularly in the distortion correction of heavy welding structures, mangling correction stands out from the crowd. Mangling correction proves to be the best solution to the continual horizontal distortion correction of welding section steel.展开更多
Pier-Pile integral structures provide construction works with many environmental and landscape advantages. For example, the space required to construct these structures is smaller than that of other bridges due to the...Pier-Pile integral structures provide construction works with many environmental and landscape advantages. For example, the space required to construct these structures is smaller than that of other bridges due to the footing being removed, meaning that it is not necessity to greatly change the surroundings of these bridges. While there are environmental and landscape advantages, there are also a few demerits for the overall land-scape designs, including demerits in the design of this proposed structure which consists of relatively slender parts. This proposed structure has already been constructed in areas where possibility of a severe earthquake is low. However, some problems that have yet to be examined are related to the use of this proposed structure in areas where earthquakes are frequent. Lacking detailed studies of its behavior during severe earthquakes, it is currently difficult to construct these structures in Japan. Consequently, it is necessary to investigate in detail limited performance about compression and bending moment, and earthquake- resistant performance of these structures in order to resolve these problems. In this paper, It was clarified the relationship between the rigidity of the ground and the effective buckling length by buckling analysis and elasto- plastic finite deformation analysis. Moreover, it was proposed a simplified formula using a proposed characteristic value β and several factors for analysis accuracy. A simplified formula would support to determine the effective buckling length to design the pier using the load-bearing capacity curve based on the slenderness ratio parameter.展开更多
结合钢筋混凝土结构和钢结构的优势,设计一种型钢-螺栓-后浇混凝土装配式剪力墙型钢混合连接。基于ABAQUS有限元软件建立混合连接的剪力墙模型,探究低周往复荷载作用下该混合连接预制剪力墙的受力性能,主要分析模型的破坏形态、受力机...结合钢筋混凝土结构和钢结构的优势,设计一种型钢-螺栓-后浇混凝土装配式剪力墙型钢混合连接。基于ABAQUS有限元软件建立混合连接的剪力墙模型,探究低周往复荷载作用下该混合连接预制剪力墙的受力性能,主要分析模型的破坏形态、受力机制、变形曲线、特征承载力等,并扩展分析了材料强度、轴压比、连接件数量、型钢截面高度等参数对模型受力性能影响。结果表明:装配式剪力墙破坏形态为压弯破坏,破坏时钢连接件仍保持完整,符合“强连接,弱墙肢”的基本设计理念;装配式剪力墙具有较好的承载力、延性和刚度;轴压比对结构承载力影响显著,型钢混合连接间距的增大能有效提升剪力墙延性。建立了型钢混合连接抗剪需求承载力计算模型和公式,并与国内外规范计算值对比分析,公式计算值和BS EN 1992欧洲规范计算值分别与模拟值的误差在15%和20%以内,均可用于型钢混合连接剪力墙竖缝受剪承载力设计参考。展开更多
文摘Laser multipass welding techniques for thick section steels have been developed using a new type of UV combined narrow groove. The shape and sizes at the bottom of groove are determined by analyzing the plasma behavior using high speed photographic equipment. A stable autogenous CO2 laser welding process and greater penetration are generated at the root pass because of strong reduction of the plasma volume. According to the waveforms of welding current and arc voltage, and the interaction between the arc and the laser induced plasma, a suitable groove angle is obtained. Laser-double MIG hybrid welding process is studied and the optimum distances between the laser and two arcs are determined. By using autogenous CO2 laser welding, CO2 laser-MIG hybrid welding and laser-double MIG hybrid welding, 28 mm thick steel plates are welded with four passes. The welds produced are assessed by X-ray. No crack is found and there is only a small amount of pores. The experimental results show that the multipuss welding procedures proposed can realize the joining of thick section steels with high efficiency and good quality.
文摘Thanks to the fantastic development of power, transportation, chemical engineering, architecture and other fields, there has been an increasing demand for new type of section steel with large sections used for construction frame, such as type-H, type-T, and type-C section steel. New types of section steel usually are long and with large cross section. Therefore, for the sake of the cost, steel plate welding structure is used home and abroad. During the welding process, welding distortion seems unavoidable. Presently, proper welding machinery, technique and standards are adopted to minimize the distortion. Angular distortion is corrected with oil press and angular distortion corrector, while horizontal distortions like sickle curve and arch are mainly done with flame. Flame correction is of great labor intensity and is also time and material consuming. Besides, the correction is affected by the operators’ skill and mood, which, to some extent, limits the productivity. In this paper, a new technique of section steel distortion correction with high efficiency and adaptability and yet low investment and cost will be proposed for the development of new-type section steel. The correction principles and capability calculation should be done some research on, which will be introduced. The practice done on section steel with a wing edge of 40～60 mm, proves satisfactory: compared with oil-press correction, continual mangling correction saves equipment investment by three quarters, installed capacity by three quarters and investment by three quarters and with a much higher efficiency. Particularly in the distortion correction of heavy welding structures, mangling correction stands out from the crowd. Mangling correction proves to be the best solution to the continual horizontal distortion correction of welding section steel.
文摘Pier-Pile integral structures provide construction works with many environmental and landscape advantages. For example, the space required to construct these structures is smaller than that of other bridges due to the footing being removed, meaning that it is not necessity to greatly change the surroundings of these bridges. While there are environmental and landscape advantages, there are also a few demerits for the overall land-scape designs, including demerits in the design of this proposed structure which consists of relatively slender parts. This proposed structure has already been constructed in areas where possibility of a severe earthquake is low. However, some problems that have yet to be examined are related to the use of this proposed structure in areas where earthquakes are frequent. Lacking detailed studies of its behavior during severe earthquakes, it is currently difficult to construct these structures in Japan. Consequently, it is necessary to investigate in detail limited performance about compression and bending moment, and earthquake- resistant performance of these structures in order to resolve these problems. In this paper, It was clarified the relationship between the rigidity of the ground and the effective buckling length by buckling analysis and elasto- plastic finite deformation analysis. Moreover, it was proposed a simplified formula using a proposed characteristic value β and several factors for analysis accuracy. A simplified formula would support to determine the effective buckling length to design the pier using the load-bearing capacity curve based on the slenderness ratio parameter.
文摘结合钢筋混凝土结构和钢结构的优势,设计一种型钢-螺栓-后浇混凝土装配式剪力墙型钢混合连接。基于ABAQUS有限元软件建立混合连接的剪力墙模型,探究低周往复荷载作用下该混合连接预制剪力墙的受力性能,主要分析模型的破坏形态、受力机制、变形曲线、特征承载力等,并扩展分析了材料强度、轴压比、连接件数量、型钢截面高度等参数对模型受力性能影响。结果表明:装配式剪力墙破坏形态为压弯破坏,破坏时钢连接件仍保持完整,符合“强连接,弱墙肢”的基本设计理念;装配式剪力墙具有较好的承载力、延性和刚度;轴压比对结构承载力影响显著,型钢混合连接间距的增大能有效提升剪力墙延性。建立了型钢混合连接抗剪需求承载力计算模型和公式,并与国内外规范计算值对比分析,公式计算值和BS EN 1992欧洲规范计算值分别与模拟值的误差在15%和20%以内,均可用于型钢混合连接剪力墙竖缝受剪承载力设计参考。
