SELF- PROPAGATING HIGH TEMPERATURE SYNTHESIS OF (W,Ti)C POWDERS

The effects of preheating temperature and W powder size on the Self propagating High temperature Synthesis(SHS) of Ti W C system were studied. Preheated mixtures and the decrease of W powder size can accelerate the formation of (W,Ti)C powders. The uniphase (W,Ti)C (WC∶TiC=5∶5) powders with 0.32% free carbon were synthesized from Ti, W, C powders by SHS. The powder size of the product was 3～5 μm.

Influence of Fe Addition on Products of Self-Propagating High-Temperature Synthesis Reaction in 3Ti-Si-2C System

Influence of Fe addition on products of self-propagating high-temperature synthesis (SHS) reaction in 3Ti-Si-2C system was investigated in the present study. Without Fe addition, Ti5Si3 and TiC are the dominant phases along with a small amount of Ti3SiC2 phase and unreacted C left in the final products. As Fe content ranges from 10% to 30%, the products consist of TiC, Ti5Si3, Fe2Ti and unreacted C, but no trace of Ti3SiC2 phase is detected. Furthermore, the amounts of both Fe2Ti and C phases increase with Fe content increasing. Addition of Fe has a great effect on the reaction route and significantly restrains the formation of Ti3SiC2 during the combustion synthesis process, and therefore, the SHS is not an effective fabrication technique to synthesize the ternary Ti3SiC2 ceramic in either 3Ti-Si-2C or Fe-3Ti-Si-2C system. Besides, without Fe addition, Ti5Si3 presents as the coarse irregular appearance with an obviously sintered morphology. In contrast, the shape of Ti5Si3 exhibits more and more spherical (cobblestone-like) and the surface becomes increasingly smooth, because the amount of liquids formed during the SHS reaction increases with the increase of Fe content. On the other hand, with Fe content increasing from 0 to 30 wt.%, the particulate size of TiC decreases from more than 5 μm to 1 μm or less, mainly due to the fact that the combustion temperature decreases with the increase of Fe content in the preforms.

Novel Methodologies for Preventing Crack Propagation in Steel Gas Pipelines Considering the Temperature Effect

Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crack,strengthened by steel wire wrapping.The effects of the thread tensile force of the steel winding in the form of single rings at the crack edges and the wires with different winding diameters and pitches were also studied.The results showed that the strengthening was preferably executed at a minimum value of the thread tensile force,which was 6.4%more effective than that at its maximum value.The analysis of the influence of the winding dia-meters showed that the equivalent stresses increased by 32%from the beginning of the crack growth until the wire broke.The increment in winding diameter decelerated the disclosure of the edge crack and reduced its length by 8.2%.The analysis of the influence of the winding pitch showed that decreasing the distance between the winding turns also led to a 33.6%reduction in the length of the straight crack and a 7.9%reduction in the maximum stres-ses on the strengthened pipeline cross-section.The analysis of the temperature effect on the pipeline material,within a range from-40℃ to+50℃,resulted in a crack length change of up to 5.8%.As the temperature dropped,the crack length decreased.Within such a temperature range,the maximum stresses were observed along the cen-tral area of the crack,which were equal to 413 MPa at+50℃ and 440 MPa at-40℃.The results also showed that the presence of the steel winding in the pipeline significantly reduced the length of crack propagation up to 8.4 times,depending on the temperature effect and design parameters of prestressing.This work integrated the existing methods for crack localization along steel gas pipelines.

Thermodynamic Study on Self-propagating High Temperature Synthesis of TiB2/Fe Composites

Based on the experimental analysis and theoretical calculation, the self-propagating high temperature synthesis of TiB2/Fe composite was studied. The experimental results show that the interfacial between TiB2 and Fe was smooth and clear, and the composite bending strength increased with the addition of Fe, however, the hardness decreased accordingly. The thermodynamics of the composites preparation process was calculated. The calculation results show that the primary chemical reaction was the reaction between Ti and B. The extra B can react with Fe, producing the brittle phase Fe2 B. By increasing Ti, the production of Fe2B will decrease and a few of Ti-Fe intermetallic compound will be produced by the reaction between Ti and Fe in the composites. Finally, according to the Merzhanov condition of the adiabatic system, it is concluded that the Fe content must be selected between 16.3% and 54.3% by the thermodynamics temperature of reaction calculation.

Self-propagating High-temperature Synthesis, Microstructure and Mechanical Properties of TiC-TiB_2-Cu Composites

TiC-TiB2-Cu composites were produced by self-propagating high-temperature synthesis combined with pseudo hot isostatic pressing using Ti, B4C and Cu powders. The microstructure and mechanical properties of the composites were investigated. The X-ray diffraction （XRD） and scanning electron microscopy （SEM） results showed that the final products were only TiC, TiB2 and Cu phases. The clubbed TiB2 grains and spheroidal or irregular TiC grains were found in the microstructure of synthesized products. The reaction temperature and grain size of TiB2 and TiC particles decreased with increasing Cu content. The introduction of Cu into the composites resulted in a drastic increase in the relative density and flexual strength, and the maximum values were obtained with the addition of 20 wt pct, while the fracture toughness was the best when Cu content was 40 wt pct.

Reaction mechanism of self-propagating magnesiothermic reduction of ZrB_2 powders

Fine zirconium diboride （ZrB2） powders with high purity were successfully prepared by combustion synthesis through magnesiothermic reduction process in Mg-B2O3-ZrO2 system. The reaction mechanism was investigated by differential thermal analysis and quenching experiment. The results show that the whole magnesio-thermic reduction process includes three stages： first, molten B2O3 and Mg formed above the temperature of 650 ℃, and glassy B2O3 and solid ZrO2 particles were coated on the surface of the molten Mg; thus, the hollow balls can be formed when the molten Mg was exuded under capillary function. Second, ZrO2 particles reacted with molten Mg to form Zr and MgO with dissolution-precip-itation mechanism, which released a large amount of heat to induce the diffusion reaction between B203 and Mg to form B and MgO. Last, Zr reacted with B to form ZrB2 grains. The preparation of ZrB2 by self-propagating syn-thesis in Mg-B2O3-ZrO2 system is a solid-liquid-liquid reaction.

Preparation of Nano-sized Zirconium Carbide Powders through a Novel Active Dilution Self-propagating High Temperature Synthesis Method

High quality nano-sized zirconium carbide （ZrC） powders were successfully fabricated via a developed chemical active dilution self-propagating high-temperature synthesis （SHS） method assisted by ball milling pretreatment process using traditional cheap zirconium dioxide powder （ZrO2）, magnesium powder （Mg） and sucrose （C12H22Oll） as raw materials. FSEM, TEM, HRTEM, SAED, XRD, FTIR and Raman, ICP- AES, laser particle size analyzer, oxygen and nitrogen analyzer, carbon/sulfur determinator and TG-DSC were employed for the characterization of the morphology, structure, chemical composition and thermal stability of the as-synthesized ZrC samples. The as-synthesized samples demonstrated high purity, low oxygen content and evenly distributed ZrC nano-powders with an average particle size of 50nm. In addition, the effects of endothermic rate and the possible chemical reaction mechanism were also discussed.

Effect of inner oxidant on self-propagating high-temperature synthesis of MnZn-ferrite powder

Using KClO3 as an inner oxidant, MnZn-ferrite powder was synthesized by a self-propagating high-temperature synthesis (SHS) process in normal air atmosphere. The effects of the inner oxidant on combustion temperature, combustion velocity, microstructure and the phase of the product were investigated by XRD and SEM,respectively. The results show that a highly ferritized powder can be obtained as well as the highest combustion temperature and the highest combustion velocity when the inner oxidant content m equals 54(k-16).

Characterizations and Photocatalytic Activities of Nanocrystalline MTiO_3 (M=Sr, Pb, Co) Prepared via a General Self-propagating Combustion Method

Nanocrystalline MTiO3 （M = St, Pb, Co） were prepared by a general self-pro- pagating combustion method. The samples were characterized by X-ray diffraction （XRD） analysis, scanning electron microscopy （SEM）, transmission electron microscopy （TEM）, N2 adsorption and UV-vis diffuse reflectance spectra （DRS）. The photocatalytic activity of MTiO3 （M = Sr, Pb, Co） was evaluated by the photocatalytic degradation of methyl orange （MO）. MTiO3 （M = Sr, Pb, Co） having the same core element showed distinctly different photocatalytic activity due to the different coordinating atoms. Factors affecting the photocatalytic activity of MTiO3 （M = Sr, Pb, Co） were discussed. It was suggested that the structures of TiO6 octahedra and the electronic property were the predominant factors of the photocatalytic behavior for MTiO3 （M = Sr, Pb, Co）.

Self-propagating high temperature synthesis of MoSi_2 matrix composites

MoSi2 is presently regarded as the most important material for electrical heating and as one with huge potential for high temperature structural uses. MoSi2 and MoSi2 matrix composites were prepared by self-propagating high temperature synthesis （SHS）. Pure MoSi2 was obtained and a compound of MoSi2 and WSi2was synthesized in the form of predominant solid solution （Mo,W）Si2. By adding aluminum of 5.5 at.% to Mo-Si, the crystal structure of MoSi2 changed into a mixture of tetragonal Cllb MoSi2and hexagonal C40 Mo（Si,Al）2. The （Mo,W）Si2-Mo（Si,Al）2-W（Si,Al）2 composite materials were synthesized by adding aluminum of 5.5 at.% to Mo-W-Si. However, if the amount of the added aluminum was not larger than 2.5 at.%, it did not have any significant effect. SHS is an effective technology for synthesis of MoSi2 and MoSi2 matrix composites.

Preparation of ZrB_2 Ceramics by Self-propagating High-temperature Synthesis and Hot Pressing Sintering

ZrB2 ceramics were prepared by self-propagating high-temperature synthesis（SHS） and were sintered by hot pressing（HP）.The effects of the granularities and doses of raw materials in Zr-B2O3-Mgon SHS process and product were investigated.XRD and combustion temperature curves prove that the ideal SHS reactants of Zr-B2O3-Mg are 50μm Zr powder,75μm B2O3 powder and 400μm Mg powder with 45% excessive.The particle sizes of SHS product,acid-leached product,sintered product are 2-5μm,0.5-2μm,2-10μm respectively.Chemical analysis indicates that the acid-leached product consists of ZrB2（94.59%）,ZrO2（3.87%）,and H3BO3（1.54%）,The sintered product has a relative density of 95.4%.

A Self-propagating high-temperature synthesis process for the fabrication of Fe（Cr）–Al2O3 nanocomposite

Self-propagating high-temperature synthesis(SHS)was used to fabricate a Fe(Cr)–Al2O3 nanocomposite.The composite was fabricated by the reactions between the powders of Fe,Fe2O3,Cr2O3,and Al.The effect of blending ratio and mechanical activation of the initial powders and the precursor compressing pressure on the microstructure of the final product was studied by optical microscopy,scanning electron microscopy,transmission electron microscopy,and X-ray diffraction.The significance of the effect of each of the aforementioned parameters on the quality of the composite(assessed by measuring the compressive strength and wear resistance)was determined using a full-factorial design of experiments method.The results showed that the best molar powder ratio that produced the most homogeneous product through a sustainable SHS reaction was Fe:Fe2O3:Cr2O3:Al=10:1:1:4.A lower Fe content caused the Fe(Cr)phase to melt and separate from the rest of the materials.

Dissolution-precipitation mechanism of self-propagating high-temperature synthesis of TiC-Cu cermets

The mechanism of self-propagating high-temperature synthesis （SHS） of TiC-Cu cermets was studied using a combustion front quenching method. Microstructural evolution in the quenched sample was observed using scanning electron microscope （SEM） with energy dispersive X-ray （EDX） spectrometry, and the combustion temperature was measured. The results showed that the combustion reaction started with local formation of Ti-Cu melt and could be described with the dissolution-precipitation mechanism, namely, Ti, Cu, and C particles dissolved into the Ti-Cu solution and TiC particles precipitated in the saturated Ti-Cu-C liquid solution. The local formation of Ti-Cu melt resulted from the solid diffusion between Ti and Cu particles.

ZrB_2/Al_2O_3 composite powders prepared by self-propagating high-temperature synthesis

Self-propagating high-temperature synthesis（SHS） method was used to synthesize ZrB2/Al2O3 composite powders from B2O3-ZrO2-Al system. X-ray diffractometry（XRD） and scanning electron microscopy（SEM） analyses show the presence of ZrB2 and Al2O3 as the primary phases in the composite powders, while the presence of a very small amount of ZrO2 is thought to be unreacted zirconium oxide. Transmission electron microscopy（TEM） and high resolution electron microscopy（HREM） observations of microstructure of the composite powders indicate that the interfaces of ZrB2/Al2O3 bond well without any interfacial reaction products. It is proposed that the good interfacial bonding of composite powders results from the ZrB2 particles crystallizing and growing on the Al2O3 particles surface with surface defects acting as nucleation centers.

Synthesis Mechanism and Material Characterization of C4AF Obtained by the Self-propagating Combustion Reaction Method

To investigate the influence of preparation process on the properties of synthesized C4AF,the powder was prepared via the self-propagating combustion reaction（SPCR）method using urea as fuel and metal nitrates as cation precursors.Synthesis mechanism of the SPCR method,calculation and adjusting principles of urea dosage were detailedly introduced.Material characterization of synthesized C4AF was performed with the aid of X-ray diffractometry,Fourier transform infrared spectrometry,scanning electron microscopy,energydispersive X-ray spectroscopy,^27Al nuclear magnetic resonance and isothermal microcalorimetric technique.Remaining content of transition phase of calcium carbonate in synthesized C4AF was determined by quantitative analysis of X-ray diffractometry.It was found that there was no difference in the hydration behavior of C4AF synthesized by the SPCR method and the traditional solid-state reaction（SSR）method.C3AH6 and amorphous iron（III）hydroxide（Fe（OH）3）would be formed during the hydration of C4AF while CH not.Crystallite size of synthesized C4AF was 16.1 A and the apparent activation energy was 36.2 kJ/mol.Coordinated condition of Al in C4AF can be detected by ^27Al NMR technique,but the peaks were broadened and the intensities were relatively low,supporting the use of ^27Al NMR for the quantitative analysis of C3A in Portland cements.

Microstructural Evolution During Self-propagating High-temperature Synthesis of Ti-Al System

In order to investigate the microstructural evolution during self-propagating high-temperature synthesis （SHS） of Ti-Al powder mixture with an atomic ratio of Ti： Al=1：1, a combustion front quenching method （CFQM） was used for extinguishing the propagating combustion wave, and the microstructures on the quenched sample were observed with scanning electron microscope （SEM） and analyzed with energy dispersive spectrometry （EDS）. In addition, the combustion temperature of the reaction was measured, and the phase constituent of the synthesized product was inspected by X-ray diffraction （XRD）. The results showed that the combustion reaction started from melting of the Al particles, and the melting resulted in dissolving of the Ti particles and forming of Al3Ti grains. As the Al liquid was depleted, the combustion reaction proceeded through solid-state diffusion between the solid Al3Ti and the solid Ti. This led to the forming of TiAl and Ti3Al diffusing layers. In addition, the combustion reaction is incomplete besides TiAl, there are a large amount of Ti3Al and TiAl3 and a small amount of Ti in the final product. This incompleteness chiefly results from the using of coarser Ti powder.

Dynamic caustics experimental study on interaction between propagating crack and deformity inclusions in primary structure

The approach combining the dynamic caustics method with high-speed photography technology is used to study the interaction between propagating cracks and three kinds of deformity inclusions（ cylinder inclusion, quadruple inclusion and triangular inclusion） under lowvelocity impact loading. By recording the caustic spots of crack tips at different moments during the crack propagation, the variation regulations of dynamic stress intensity factors（ DSIF） and crack growth velocity with respect to time are obtained. The experimental results showthat the resistance effects to crack growth are varied with different shapes of inclusions in specimens, and the quadruple inclusion＇s effect is more apparent. The distortion degree of caustic spots is affected by the shapes of inclusions as well, and the situation is more serious for cylinder and quadruple inclusions. The overall values of DSIFs of triangular inclusion specimen are greater than the others, and the crack growth velocities, characteristic sizes and DSIFs showprocesses of fluctuations because of the disturbance of reflection waves in specimens. The results provide an experimental basis for the analysis of strength and impact-resistance ability in structures with deformity inclusions.

A minimum traveltime ray tracing global algorithm on a triangular net for propagating plane waves

To address the problem of subdividing inflexible rectangular grid models and their poor definition of velocity interfaces,we propose a complex structure triangular net for a minimum traveltime ray tracing global algorithm.Our procedure is：（1） Subdivide a triangle grid based on the Delaunay triangular subdivision criterion and the relationships of the points,lines,and the surfaces in the subdividing area.（2） Define the topology relationships and related concepts of triangular unit ray tracing.（3） The source point and wave arrival points at any time compose the propagating plane wave and the minimum traveltime and secondary source positions are calculated during the plane wave propagation.We adopt the hyperbolic approximation global algorithm for secondary source retrieving.（4） By minimum traveltime ray tracing,collect the path from receiver to source points with the neighborhood point＇s traveltime and the direction of the secondary source.Numerical simulation examples are given to test the algorithm.The results show that the triangular net ray tracing method demonstrates model subdivision flexibility,precise velocity discontinuity interfaces,and accurate computations.

VISCOPLASTIC SOLUTION TO FIELD AT STEADILY PROPAGATING CRACK TIP IN LINEARHARDENING MATERIALS

An elastic-viscoplastic constitutive model was adopted to analyze asymptotically the tip-field of moving crack in linear-hardening materials under plane strain condition. Under the assumption that the artificial viscosity coefficient was in inverse proportion to power law of the rate of effective plastic strain, it is obtained that stress and strain both possess power law singularity and the singularity exponent is uniquely determined by the power law exponent of the rate of effective plastic strain. Variations of zoning structure according to each material parameter were discussed by means of numerical computation for the tip-field of mode II dynamic propagating crack, which show that the structure of crack tip field is dominated by hardening coefficient rather than viscosity coefficient. The secondary plastic zone can be ignored for weak hardening materials while the secondary plastic zone and the secondary elastic zone both have important influence on crack tip field for strong hardening materials. The dynamic solution approaches to the corresponding quasi-static solution when the crack moving speed goes to zero, and further approaches to the HR （Hui-Riedel） solution when the hardening coefficient is equal to zero.