Control mechanism of a cable truss system for stability of roadways within thick coal seams

Cable truss systems have been widely applied in roadways with complicated conditions, such as the large cross-sections of deep wells, and high tectonic stress. However, they are rarely applied to roadways with extremely thick coal seams because the control mechanism of the system for the deformation of the roof and the separation between coal rock segments is not completely understood. By using the relationship between the support system and the roof strata, a mechanical model was established to calculate the deformation of the roof in a thick coal seam with bedding separation under different support conditions: with an anchor truss support and without support. On this basis, the research was used to deduce a method for computing the minimum pre-tightening forces in the anchor truss, the maximum amounts of subsidence and separation with, and without, anchor truss support under the roof, and the maximum subsidence and the decreasing amounts of the separation before and after adopting the anchor truss. Additionally, mechanical relationships between the minimum pre-tightening force and the anchoring force in the anchor were analyzed. By taking a typical roadway with thick coal roof as an example, the theoretical results mentioned above were applied in the analysis and testing of a roof supporting project in a roadway field to verify the accuracy of the theory: favorable experimental results were achieved. In addition, the relationships among other parameters were analyzed, including the minimum pre-tightening forces applied by the anchor truss, the angle of inclination of the anchor cable, and the array pitch. Meanwhile, the changing characteristics of the amounts of roof separation and subsidence with key parameters of the support system(such as array pitch, pre-tightening force, and inclination angle) were also analyzed. The research results revealed the acting mechanism of the anchor truss in control of roadway stability with a thick coal seam, providing a theoretical basis of its application in coal mining.

Geometrical nonlinear stability analyses of cable-truss domes

The nonlinear finite element method is used to analyze the geometrical nonlinear stability of cable truss domes with different cable distributions. The results indicate that the critical load increases evidently when cables, especially diagonal cables, are distributed in the structure. The critical loads of the structure at different rise span ratios are also discussed in this paper. It was shown that the effect of the tensional cable is more evident at small rise span ratio. The buckling of the structure is characterized by a global collapse at small rise span ratio; that the torsional buckling of the radial truss occurs at big rise span ratio; and that at proper rise span ratio, the global collapse and the lateral buckling of the truss occur nearly simultaneously.

Composite active control system of roof and side truss cable for large section coal roadway in fold coal pillar area

In order to solve the surrounding rock control problem of large section gangue replacement roadway under complicated conditions, this paper analyzed the impact to the roadway controlling produced by the geological conditions such as high ground stress, folded structure tilted roof asymmetry and soft wall rock, and built the tilt layered roof structural mechanics model to clarify the increase span mechanism of the weak coal instability. Then, we proposed the combined control system including roof inclined truss cable, coal-side cable-channel steel and intensive bolt support. And then by building the structural mechanics model of roof inclined truss cable system, the support principle was described. Besides, according to this model, we deduced the calculation formula of cable anchoring force and its tensile stress. Finally surrounding rock control technology of large section roadway in fold coal pillar area was formed. Field practice shows that the greatest roof convergence of gangue replacement roadway is 158 mm and coal-side deformation is 243 mm. Roadway deformation is controlled effectively and technical support is provided for replacement mining.

A new cable truss support system for coal roadways affected by dynamic pressure

The support of coal roadways is seriously affected by intense dynamic pressures.This can lead to problems with large deformation of the roof and the two side walls of coal roadways.Rapid convergence of the walls and roof,a high damage rate to the bolts and cables,or even abrupt roof collapse or rib spalling can occur during the service period of these coal roadways.Analyzing the main support measures used in China leads to a proposed new cable truss supporting system.Thorough study of the entire structure shows the superiority of this design for roadways suffering under dynamic pressure.A corresponding mechanical model of the rock surrounding the cable truss system is described in this paper and formulas for calculating pre-tightening forces of the truss cable,and the minimum anchoring forces,were deduced.The new support system was applied to a typical roadway affected by intensive dynamic pressure that is located in the Xinyuan Coal Mine.The results show that the largest subsidence of the roof was 97 mm,the convergence of the two sides was less than 248 mm,and the average depth of the loose,fractured layer was only 6.12 mm.This proves that the new support system is feasible and effective.

High prestress truss cable support principle and its application in large cross section coal roadway

With the enlarge of cross section of roadway, the radius of plastic area and broken area increase, and the tensile stress and shear stress distributing in roof coal-rock layers relevantly increase, which induce support effect not obvious for ordinary bolt（cable）. While bounding point and support structure of the truss cable is in vertex angle of roadway, and supplies coal-rock layers in bounding area with the horizontal and vertical pressure, so it settles the support problems in large cross section coal roadway. From the point of view of mechanics, gave emphasis on the invalid mechanics of ordinary bolt （cable） in large cross section coal roadway and supported mechanics of prestress truss cable. The author successfully used this technique in Wuyang Mine, and had the huge economic efficiency and the social benefit.

Numerical and experimental research on annular crossed cable-truss structure under cable rupture

The Annular Crossed Cable-Truss Structure（ACCTS） is a new type of Tensile Spatial Structure with a configuration suitable to cover large-span stadiums. Its configuration has potential to perform well in resisting disproportionate collapse. However, its disproportionate collapse resistance hasn＇t yet been analyzed in depth. In this study, numerical and experimental research was carried out to investigate the performance of ACCTS under cable rupture. The numerical analysis was done for ten cable-rupture plans using LS-DYNA（explicit method） and the experimental test on an ACCTS with a diameter of 17.15 m was performed for three cable-rupture plans. It is concluded that, while deflections increase with the number of removed cables, an ACCTS does not undergo a disproportionate collapse and it provides a promising structural concept for tensile spatial structures.

Cable-truss supporting system for gob-side entry driving in deep mine and its application

In order to solve the large deformation controlling problem for surrounding rock of gob-side entry driving under common cable anchor support in deep mine, site survey, physical modeling experiment, numerical simulation and field measurement were synthetically used to analyze the deformation and failure characteristics of surrounding rock. Besides, applicability analysis, prestress field distribution characteristics of surrounding rock and the control effect on large deformation of surrounding rock were also further studied for the gob-side entry driving in deep mine using the cable-truss supporting system. The results show that, first, compared with no support and traditional bolt anchor support, roof cable-truss system can effectively restrain the initiation and propagation of tensile cracks in the roof surrounding rock and arc shear cracks in the two sides, moreover, the broken development of surrounding rock, roof separation and extrusion deformation between the two sides of the roadway are all controlled; second, a prestressed belt of trapezoidal shape is generated in the surrounding rock by the cable-truss supporting system, and the prestress field range is wide. Especially, the prestress concentration belt in the shallow surrounding rock can greatly improve the anchoring strength and deformation resisting capability of the rock stratum;third, an optimized support system of ‘‘roof and side anchor net beam, roof cable-truss supporting system and anchor cable of the narrow coal pillar" was put forward, and the support optimization design and field industrial test were conducted for the gob-side entry driving of the working face 5302 in Tangkou Mine, from which a good supporting effect was obtained.

Analytical Study of the Cable-Truss Systems on the Glass Certain Walls with Vertical Uses

The aim of this study is to analyze of the cable-glass systems which are used on the glass curtain wall according to their types, degree, architectural and structural effects. The suspended glass system with pre-stressed cable truss (SGSPCT) is widely started to apply after the 1980’s with Serres building. The advantages of these systems are to provide the transparency on the fa?ades and speedy construction process with minimum materials. The disadvantages are: more expensive than other systems and so many details for the joints and load distribution calculations. There are three different architectural design typologies of the SGSPCT system. These are distance bridging systems, between floor system and independent body. These three different typologies can be seen on the same building at the same time. This system has been known as complex structure systems. The twenty five glass buildings which are designed in different systems have been analyzed during this study. After these analyses the five glass buildings which are designed with cable-truss system have been selected for scope of the study. These selected buildings have been included of three different cable-truss system typologies and degree. The methodology of this study is literature survey and building analyses method. The written and visual documents involve books, theses, reports, articles, magazines, drawings, internet sources and applied connection details of the glass buildings. The selected five glass buildings have been detailed analyzed with their architectural drawings, photographs and details. The study consists of five chapters including the introduction chapter. The general information of the glass building and cable-glass system has been mentioned in the first chapter. The structural features, details and analytical information on systems have been explained of the selected buildings in the second chapter. The detailed analyses of these selected buildings have been done according to their schematic drawings with the plans, sections and load distribution in the third chapter. The fourth chapter is discussion section. In this section, cable-truss systems have been compared with their advantages and disadvantages to the other systems. The fifth chapter is the last chapter, many advantages of cable-truss systems have been concluded that the use of glass substrates.

Study on support mechanism of pre-stressed truss cable and its application

The truss cable support technology was put forward to control the large mining height and composite mudstone strata roadway. This technique makes the steady rock in roadway slantwise top be anchor points, makes the truss cable be steady support structure through special implement, and supplied rock in anchor area with horizontal and vertical pressure which strengthens the surrounding rock＇s anti-strain capability, so it can solve the support problem in roadway with the large cross section and large mining height with mudstone strata. The support mechanism of truss cable about how to make the soft strata stabilize is analyzed by use of the mechanical method. Based on the mechanism and numerical simulation method, the truss cable support project was designed and used to the large mining setting room in eleventh mining area of Bailong Mine successfully.

Analysis on the Structural Type of Large-span Steel Truss Bridge Spe­cially Designed for Cables

When the installation of cables and pipelines needs to go across rivers,bridges are usually adopted to support the cables and pipelines for crossing the rivers.The measure can make full use of the space resources and have no effect on the flow pattern of rivers.For this reason,analysis on the structural-type design of a large-span steel truss bridge specially used for cables has been performed.The numerical results indicate that the stayed-cable bridge with steel truss beam and concrete main tower has better performance and improved structural type caparisoned with that of the beam and arch bridges,and the construction of the major beam can be without the temporary support.

深江铁路洪奇沥公铁大桥主桥设计关键技术

研究目的:洪奇沥公铁大桥是深江铁路的控制性工程,主桥采用主跨808 m公铁合建斜拉桥一跨跨越洪奇沥水道,上层布置8车道城市快速路,下层布置4线铁路。结合建设条件、结构特点及使用性能,对主桥结构体系、主梁横断面及结构形式、索-塔锚固结构、施工方法等关键技术展开研究,确定技术合理可行和经济节约的设计方案。研究结论:(1)首创了短边跨叠合板-桁组合梁斜拉桥结构体系,主桥长度减少20%,节省工程投资;(2)首次在4线铁路公铁合建斜拉桥上采用倒梯形双主桁截面,桥面布置紧凑、受力明确;(3)提出的边跨主梁采用矩形钢管混凝土叠合板-桁组合结构,集结构受力和锚固压重于一体,施工便捷;(4)发明了“自平衡交叉锚固+齿块锚固”的索-塔混合锚固方式,技术经济性高;(5)钢主梁创新采用“纵向大节段+横向分块”施工方法,解决了超宽超高超重整节段钢桁梁运输受既有桥净空限制的难题;(6)本研究成果可为公铁合建桁梁斜拉桥设计提供参考或借鉴。

大跨度公铁合建斜拉桥钢混板-桁组合梁关键节点空间受力特性

针对大跨度公铁合建斜拉桥—主跨808 m洪奇沥特大桥新型钢混板-桁组合梁的关键节点—辅助墩顶钢混节点,采用ANSYS软件建立钢桁-混凝土板组合梁部分节段细化的全桥多尺度有限元模型,分析边跨组合梁节点在受力最不利工况下的受力规律及传力特性,并讨论下弦杆等杆件截面等结构参数变化对节点受力、传力的影响规律。结果表明:最不利组合工况下,边跨组合梁辅助墩顶钢混节点处钢结构最不利Mises应力为265.9 MPa,混凝土局部最大名义拉应力为9.2 MPa,导致局部开裂而受力转移至钢结构;在辅助墩顶局部负弯矩影响下,内外节点板处应力总体呈“倒V”形分布,混凝土顶面及底面分别呈“鞍形”及“倒鞍”形分布;节点处下弦杆(含管内混凝土)、竖杆分别传递77.86%和40.15%荷载,为纵向、竖向主要传力构件;混凝土桥面厚度变化对自身应力影响明显,其厚度和下弦杆截面面积对纵向传力比影响大,竖杆截面面积对自身竖向传力影响相对明显;混凝土厚度及下弦杆、斜腹杆、竖杆截面为节点受力、传力的主要影响因素,其系数在0.8~1.1时,组合梁关键节点各构件应力及传力比均较为合理。

绳驱桁架结构伸展臂的主动振动控制

伸展臂由于受到空间温度变化和卫星机动动作的影响,不可避免地会产生振动。在阻尼较低的空间环境中,这种振动衰减较慢,影响伸展臂的正常工作。因此,合适的振动控制方法对于伸展臂的正常工作至关重要。本文采用拉绳作为作动器的空间桁架结构伸展臂,研究其作动绳上铰链串联顺序的优化和模型预测控制律的设计,这两部分内容均考虑了作动绳的单边约束和饱和约束。首先,通过ANSYS软件获取结构的模态信息;然后结合系统可控性原理和遗传算法计算出作动绳上铰链串联最优顺序;最后,在数值仿真中,通过设计的控制率对一个由四个单元组成的桁架结构伸展臂的振动控制过程进行仿真分析。结果表明,提出的作动绳串联铰链的方式能够有效抑制伸展臂的振动。

公铁合建斜拉桥钢桁-混凝土板组合梁受力特性

以某主跨808 m的公铁合建新型钢桁-混凝土板组合梁斜拉桥为背景,采用ANSYS软件建立局部组合梁细化的全桥多尺度有限元模型,分析其在不同工况下双层组合梁的受力传力特性和混凝土桥面板荷载分配比,并讨论混凝土桥面板厚度t_(b)、横梁刚度变化系数λ_(K)和钢与混凝土弹性模量比λ_(E)对组合梁受力传力的影响规律。结果表明:最不利组合工况下,钢桁架最不利Von Mises应力为183.6 MPa,混凝土桥面板最大拉应力为5.3 MPa,均满足结构受力要求;沿纵向路径,钢桁架和混凝土桥面应力在节间横梁间均呈“波形”分布;上下层混凝土桥面板顶、底面应力沿横向近似呈“W”和“M”状分布,表明桥面板承受一定沿横向不均匀分布弯矩;公路及铁路混凝土桥面最大剪力滞系数分别为1.45、1.36,更宽的公路混凝土桥面剪力滞效应更显著;公路及铁路混凝土桥面分别承担上、下层结构57.46%~79.99%和33.21%~62.81%的轴向荷载,为组合梁的主要传力构件;混凝土桥面板的应力随t_(b)及λ_(K)的增大而增大,随λ_(E)的增大而逐渐减小;混凝土桥面每层平均荷载分配比ξ与t_(b)成正比,与λ_(K)及λ_(E)成反比;当t_(b)、λ_(K)和λ_(E)参数的取值范围分别为0.8~1.4、0.4~1.6以及4~10时,组合梁混凝土桥面应力及荷载分配比ξ较为合理。

梁桁组合结构高铁斜拉桥的收缩徐变分析——以西十高铁汉江特大桥为例

梁桁组合结构高铁斜拉桥中,混凝土收缩徐变对桥面线性的平顺性及行车的舒适性有直接影响,是桥上能够铺设无砟轨道的关键因素。因此,为分析收缩徐变对梁桁组合结构受力和变形的影响,依托新建西安至十堰高铁汉江特大桥工程,采用CEB-FIP90徐变计算模型,通过建立有限元模型分析收缩徐变影响下主要构件的内力和变形,评价各主要受力构件刚度变化对徐变变形的贡献程度,研究改善收缩徐变变形措施。结果表明:(1)收缩徐变引起主梁跨中下挠、桥塔向跨中侧偏移,同时引起主梁和桥塔的压缩变形,5年完成的收缩徐变变形占前10年的70%以上,且主梁产生的收缩徐变贡献超过50%;(2)收缩徐变引起斜拉索索力松弛,运营30年的最大变化率在5%以内;(3)收缩徐变引起主梁应力及上下缘应力差变化,随着运营时间增加主梁跨中区域应力差增大明显,主要表现在下缘压应力储备降低;(4)随着桥塔刚度、主梁刚度、加劲钢桁刚度增大,收缩徐变引起的变形有所减小,而斜拉索刚度则产生相反的趋势。(5)延长铺轨时间、适当增加底板钢束面积、增加斜拉索索力以及在跨中加劲钢桁上弦灌注混凝土可有效降低主梁跨中徐变下挠。

多排大跨度光伏柔性索桁架结构设计的差异化

山地光伏电站建设的发展势头迅猛,光伏柔性索桁架结构应运而生。这种结构在原有单层悬索的柔性支架基础上增加了防风结构,能更好地适应复杂地形。但索桁架结构和受力更为复杂,目前缺少统一的设计规范,为研究光伏柔性索桁架两种典型结构的结构性能,采用有限元的方法对不同拱形矢高多排大跨度光伏柔性索桁架进行仿真分析,从结构模态、风振系数以及极限工况多角度开展研究。结果表明,增大防风索拱形的矢高,有利于抑制倒拱和正拱两种结构的风致振动;分析四种极限工况,矢高每增加100 mm,倒拱Z向位移平均减小率最小为10.07%,正拱最小为2.79%。同时倒拱结构的挠度变形和轴力等力学性能优于正拱结构,更具市场应用价值。

深江铁路洪奇沥公铁两用大桥主桥方案构思与总体设计

深江铁路洪奇沥公铁两用大桥主桥采用(3×100+808+3×100)m超短边跨钢-混组合混合梁斜拉桥,一跨跨越通航水域。该桥公铁分层布置,上层布置8车道城市快速路,下层布置4线铁路。主梁采用倒梯形双主桁截面,桥面布置紧凑、受力明确、经济性好。中跨主梁采用板桁-箱桁组合结构钢梁,桥面结构参与主桁受力,具有高效综合性能。边跨主梁采用矩形钢管混凝土叠合板-桁组合梁,融结构受力和锚固压重于一体,叠合板采用32 cm厚预制板+40 cm厚现浇层。钢-混结合段采用“钢格室+承压板”构造,钢-混结合面位于桥塔向中跨侧4.6 m。桥塔采用H形混凝土塔,基础采用35根直径4.0 m的大直径钻孔灌注桩。斜拉索采用标准抗拉强度2000 MPa的平行钢丝成品索,最大规格为PES(C)7-547。索梁锚固采用副桁弦杆节点兜底钢锚箱结构,传力可靠、抗疲劳性能好。索塔锚固创新地采用自平衡交叉混合锚固技术,以适应大规格斜拉索锚固。钢桁梁采用“纵向分段、横向分区”制造、运输、现场吊装的施工方案。

山区钢桁梁斜拉桥设计和工程应用研究

随着交通强国和乡村振兴等国家战略的实施,我国山区桥梁建设的数量和规模与日俱增。文章调研世界范围内2113座山区桥梁(含中国1521座),分析山区桥梁的建设难点和应用现状,阐明山区斜拉桥的关键设计技术,研究山区钢桁梁斜拉桥主梁、主塔及斜拉索的方案选型及构造设计,探讨适用于山区条件的新型斜拉桥施工方法。结果表明:我国是世界上山区桥梁建设最多的国家,贵州省又居我国首位(34.4%)。山区斜拉桥通常具有大跨径、高塔墩、小边主跨比和结构不对称等特点,运输施工易、装配程度高、抗风性能好、抗震性能优和景观造型美的结构设计成为山区桥梁的主流趋势。钢桁梁比钢箱梁斜拉桥更适应于山区的建设条件,公路钢桁梁斜拉桥一般采用两片主桁,N形桁式,主桁高度为6~9m,节间长度为6~12m,梁上标准索距为12~16m。主桁横向联系采用华伦式,桥面系常用板桁组合体系,斜拉索则主要采用钢绞线斜拉索。新开发的缆索吊机法和节段纵移悬拼法解决了山区斜拉桥主梁整节段起吊、运输和拼装的难题,可供类似桥梁借鉴和参考。

西十高铁汉江特大桥主桥设计

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为推动超高性能矩形钢管混凝土组合结构应用并促进桥梁结构轻型化、装配化技术发展,依托沪武高速某跨线桥工程,对中等跨径下承式超高性能钢管混凝土桥梁进行设计研究。提出采用超高性能钢管混凝土组合结构作为桥梁主要承重构件,其高承载力、高耐久性、施工便捷、装配化程度高等优良性能,满足目前对桥梁建设轻型化、薄壁化的发展需求。结合工程建设条件,提出3种主要构件以承受轴向力为主的桥型方案,分别为组合桁梁桥、系杆拱桥以及斜拉板桥,创新性地采用CFRP吊杆、CFRP预应力筋及冷弯卷边U型横梁与UHPC组合桥面板结构,并通过有限元模型对各设计结构进行强度、刚度、稳定性及动力特性分析,得到各验算结果均满足规范要求,并针对各桥型进行技术经济性分析,为中等跨径跨线桥梁的设计及UHPC、CFRP等新材料的应用提供参考。分析结果表明:简支组合桁梁动力特性较好,刚度、稳定性适中;连续组合桁梁构件强度较均衡,材料利用率相对高,但竖向刚度相对较小;系杆拱桥竖向刚度相对较大,但横向稳定性相对差;斜拉板桥竖向刚度相对大,横向稳定性相对好。在相同条件下,简支桁梁、系杆拱桥、连续桁梁、斜拉板桥的材料造价比值为1∶1.02∶0.97∶1.83,连续组合桁梁的经济性最优,而斜拉板桥相对差。组合桁梁桥施工性能更优,而系杆拱桥与斜拉板桥景观效果更为突出。