Effect of Ti-Al content on microstructure and mechanical properties of C_f/Al and TiAl joint by laser ignited self-propagating high-temperature synthesis

Cf/Al composites and TiAl alloys were joined by laser ignited self-propagating high-temperature synthesis（SHS） with Ni-Al-Ti interlayer. The effect of Ti-Al content on interfacial microstructure and mechanical properties of the joints was investigated. Localized melt of the substrates occurred in the joints. γ-Ni0.35Al0.30Ti0.35, NiA l3 and Ni2Al3 reaction layers formed adjacent to the substrates. Joint flaws, such as pores and cracks, made the joint density decrease and worked as the fracture source, which led to the sharp decline of joint strength. Additive Ti-Al increased joint density and strengthened the interlayer adhesion to Cf/Al. The joint flaws could be controlled by changing the Ti-Al content. When the Ti-Al content was 0.1, the joint was free of cracks with high density and reached the maximum shear strength of 24.12 MPa.

Self-propagating High-temperature Synthesis, Microstructure and Mechanical Properties of TiC-TiB_2-Cu Composites

TiC-TiB2-Cu composites were produced by self-propagating high-temperature synthesis combined with pseudo hot isostatic pressing using Ti, B4C and Cu powders. The microstructure and mechanical properties of the composites were investigated. The X-ray diffraction （XRD） and scanning electron microscopy （SEM） results showed that the final products were only TiC, TiB2 and Cu phases. The clubbed TiB2 grains and spheroidal or irregular TiC grains were found in the microstructure of synthesized products. The reaction temperature and grain size of TiB2 and TiC particles decreased with increasing Cu content. The introduction of Cu into the composites resulted in a drastic increase in the relative density and flexual strength, and the maximum values were obtained with the addition of 20 wt pct, while the fracture toughness was the best when Cu content was 40 wt pct.

Dissolution-precipitation mechanism of self-propagating high-temperature synthesis of TiC-Cu cermets

The mechanism of self-propagating high-temperature synthesis （SHS） of TiC-Cu cermets was studied using a combustion front quenching method. Microstructural evolution in the quenched sample was observed using scanning electron microscope （SEM） with energy dispersive X-ray （EDX） spectrometry, and the combustion temperature was measured. The results showed that the combustion reaction started with local formation of Ti-Cu melt and could be described with the dissolution-precipitation mechanism, namely, Ti, Cu, and C particles dissolved into the Ti-Cu solution and TiC particles precipitated in the saturated Ti-Cu-C liquid solution. The local formation of Ti-Cu melt resulted from the solid diffusion between Ti and Cu particles.

Effect of inner oxidant on self-propagating high-temperature synthesis of MnZn-ferrite powder

Using KClO3 as an inner oxidant, MnZn-ferrite powder was synthesized by a self-propagating high-temperature synthesis (SHS) process in normal air atmosphere. The effects of the inner oxidant on combustion temperature, combustion velocity, microstructure and the phase of the product were investigated by XRD and SEM,respectively. The results show that a highly ferritized powder can be obtained as well as the highest combustion temperature and the highest combustion velocity when the inner oxidant content m equals 54(k-16).

Preparation of ZrB_2 Ceramics by Self-propagating High-temperature Synthesis and Hot Pressing Sintering

ZrB2 ceramics were prepared by self-propagating high-temperature synthesis（SHS） and were sintered by hot pressing（HP）.The effects of the granularities and doses of raw materials in Zr-B2O3-Mgon SHS process and product were investigated.XRD and combustion temperature curves prove that the ideal SHS reactants of Zr-B2O3-Mg are 50μm Zr powder,75μm B2O3 powder and 400μm Mg powder with 45% excessive.The particle sizes of SHS product,acid-leached product,sintered product are 2-5μm,0.5-2μm,2-10μm respectively.Chemical analysis indicates that the acid-leached product consists of ZrB2（94.59%）,ZrO2（3.87%）,and H3BO3（1.54%）,The sintered product has a relative density of 95.4%.

A Self-propagating high-temperature synthesis process for the fabrication of Fe（Cr）–Al2O3 nanocomposite

Self-propagating high-temperature synthesis(SHS)was used to fabricate a Fe(Cr)–Al2O3 nanocomposite.The composite was fabricated by the reactions between the powders of Fe,Fe2O3,Cr2O3,and Al.The effect of blending ratio and mechanical activation of the initial powders and the precursor compressing pressure on the microstructure of the final product was studied by optical microscopy,scanning electron microscopy,transmission electron microscopy,and X-ray diffraction.The significance of the effect of each of the aforementioned parameters on the quality of the composite(assessed by measuring the compressive strength and wear resistance)was determined using a full-factorial design of experiments method.The results showed that the best molar powder ratio that produced the most homogeneous product through a sustainable SHS reaction was Fe:Fe2O3:Cr2O3:Al=10:1:1:4.A lower Fe content caused the Fe(Cr)phase to melt and separate from the rest of the materials.

Effect of extrusion process on microstructure and mechanical properties of Ni_3Al-B-Cr alloy during self-propagation high-temperature synthesis

The well-densified Ni3Al-0.5B-5Cr alloy was fabricated by self-propagation high-temperature synthesis and extrusion technique. Microstructure examination shows that the synthesized alloy has fine microstructure and contains Ni3Al, Al2O3, Ni3B and Cr3Ni2 phases. Moreover, the self-propagation high-temperature synthesis and extrusion lead to great deformation and recrystallization in the alloy, which helps to refine the microstructure and weaken the misorientation. In addition, the subsequent extrusion procedure redistributes the Al2O3 particles and eliminates the γ-Ni phase. Compared with the alloy synthesized without extrusion, the Ni3Al-0.5B-5Cr alloy fabricated by self-propagation high-temperature synthesis and extrusion has better room temperature mechanical properties, which should be ascribed to the microstructure evolution.

Microstructural Evolution During Self-propagating High-temperature Synthesis of Ti-Al System

In order to investigate the microstructural evolution during self-propagating high-temperature synthesis （SHS） of Ti-Al powder mixture with an atomic ratio of Ti： Al=1：1, a combustion front quenching method （CFQM） was used for extinguishing the propagating combustion wave, and the microstructures on the quenched sample were observed with scanning electron microscope （SEM） and analyzed with energy dispersive spectrometry （EDS）. In addition, the combustion temperature of the reaction was measured, and the phase constituent of the synthesized product was inspected by X-ray diffraction （XRD）. The results showed that the combustion reaction started from melting of the Al particles, and the melting resulted in dissolving of the Ti particles and forming of Al3Ti grains. As the Al liquid was depleted, the combustion reaction proceeded through solid-state diffusion between the solid Al3Ti and the solid Ti. This led to the forming of TiAl and Ti3Al diffusing layers. In addition, the combustion reaction is incomplete besides TiAl, there are a large amount of Ti3Al and TiAl3 and a small amount of Ti in the final product. This incompleteness chiefly results from the using of coarser Ti powder.

Microstructure and evolution of(TiB_2+Al_2O_3)/NiAl composites prepared by self-propagation high-temperature synthesis

（TiB2＋Al2O3）/NiAl composites were synthesized by self-propagation high-temperature synthesis, and their phase compositions, microstructures and evolution modes were studied. The microstructures and shapes vary with the TiB2＋Al2O3 content in the NiAl matrix. TiB2 particles take a great variety of elementary shapes such as white bars, plates, herringbones, regular cubes and cuboids. These results outline a strategy of self-assembly processes in real time to build diversified microstructures. Some TiB2 grains in sizes of 2-5μm are embeded in Al2O3 clusters, while a small number of TiB2 particles disperse in the NiAl matrix. It is believed that the higher the TiB2＋Al2O3 content is, the more the regular shapes and homogeneous distributions of TiB2 and Al2O3 will be present in the NiAl matrix.

Short-Wave Emission and Microdischarges during Self-Propagating High-Temperature Synthesis

Emission in the X-ray and ultraviolet （200-300 nanometers） region of spectrum is found out during combustion of heterogeneous systems with the formation of condensed products, and pulses from microwave emission with short duration are recorded as well. Combustion of a Ti-B powder system showed that self-propagating high-temperature synthesis （SHS） is accompanied by two types of X-ray radiation. Radiation of the first type has the maximum quantum energy - 5 keV. It is supposed that this type is caused by micro-breakdowns due to the charge separation in combustion products. Runaway electrons and soft X-ray radiation are generated due to the concentration of electric field on microparticles during breakdown. Radiation of the second type has the quantum energy up to - 15 keV. It is supposed that it is caused by exoemission of photons. UV radiation in the region of 200-300 nm is recorded during SHS in different gases （He, Ar, N2）. This radiation is shown to have the highest intensity in helium at the pressure - 25 x 103 Pa.

Preparation of Nano-sized Zirconium Carbide Powders through a Novel Active Dilution Self-propagating High Temperature Synthesis Method

High quality nano-sized zirconium carbide （ZrC） powders were successfully fabricated via a developed chemical active dilution self-propagating high-temperature synthesis （SHS） method assisted by ball milling pretreatment process using traditional cheap zirconium dioxide powder （ZrO2）, magnesium powder （Mg） and sucrose （C12H22Oll） as raw materials. FSEM, TEM, HRTEM, SAED, XRD, FTIR and Raman, ICP- AES, laser particle size analyzer, oxygen and nitrogen analyzer, carbon/sulfur determinator and TG-DSC were employed for the characterization of the morphology, structure, chemical composition and thermal stability of the as-synthesized ZrC samples. The as-synthesized samples demonstrated high purity, low oxygen content and evenly distributed ZrC nano-powders with an average particle size of 50nm. In addition, the effects of endothermic rate and the possible chemical reaction mechanism were also discussed.

Magnetic properties of La-Zn substituted Sr-hexaferrites by self-propagation high-temperature synthesis

The La-Zn substituted SrM-type ferrites with the composition of Sr1-xLaxFe12-xZnxO19 （x=0-0.4） were prepared by self-propagating high-temperature synthesis （SHS）. The single SrM phase was detected by XRD in the as-received samples by controlling the Fe contents in the reagents. The substitution of La^3＋and Zn^2＋ obviously increased the magnetic properties of the as-prepared samples. The maximum improvements of Br, Hcb and （BH）m were 14.4%, 15.3% and 30.7%, respectively compared with that of the samples without La-Zn substitution. Microstructure observation by SEM showed that the SHS method benefited forming the better particle features and achieving the higher Hcj in comparison with the traditional firing method.

Self-propagating high temperature synthesis of MoSi_2 matrix composites

MoSi2 is presently regarded as the most important material for electrical heating and as one with huge potential for high temperature structural uses. MoSi2 and MoSi2 matrix composites were prepared by self-propagating high temperature synthesis （SHS）. Pure MoSi2 was obtained and a compound of MoSi2 and WSi2was synthesized in the form of predominant solid solution （Mo,W）Si2. By adding aluminum of 5.5 at.% to Mo-Si, the crystal structure of MoSi2 changed into a mixture of tetragonal Cllb MoSi2and hexagonal C40 Mo（Si,Al）2. The （Mo,W）Si2-Mo（Si,Al）2-W（Si,Al）2 composite materials were synthesized by adding aluminum of 5.5 at.% to Mo-W-Si. However, if the amount of the added aluminum was not larger than 2.5 at.%, it did not have any significant effect. SHS is an effective technology for synthesis of MoSi2 and MoSi2 matrix composites.

Preparation of low-oxygen Ti powder from TiO_(2) through combining self-propagating high temperature synthesis and electrodeoxidation

An effective method was reported to prepare low-oxygen Ti powder,which included two experimental steps:the fast conversion of TiO_(2) to TiO_(x<1) powder by self-propagating high-temperature synthesis(SHS)process and the generation of low-oxygen Ti powder by electrodeoxidizing TiO_(x<1) powder at the cathode in molten CaCl_(2).The key intermediate steps were analyzed by XRD,SEM and electrochemical testing techniques.The results demonstrated that TiO_(x<1) powder(TiO_(0.325) and TiO_(0.97))was generated after acid leaching MgO in SHS products with TiO_(2)/Mg molar ratio of 1:2,and the TiO_(x<1) powder with 16.3 wt.%oxygen could be transformed into pure titanium powder with 0.121 wt.%oxygen by electrodeoxidation at a constant potential of−3.3 V for 10 h.The electrodeoxidation of TiO_(x<1) powder in CaCl_(2) molten salt follows the step-by-step deoxidation mode,and the lattice of TiO_(x<1) powder after electrodeoxidation shrinks.

Ultra-fast synthesis and thermodynamic analysis of MoAlB by self-propagating high-temperature combustion synthesis

MoAlB as a typical member of MAB phases has attracted much-growing attention due to its unique properties.However,the low production of MoAlB powders limits its further development and potential applications.In the present work,the ultra-fast preparation of high-purity MoAlB powders in a few seconds is achieved by self-propagating high-temperature synthesis(SHS)using a raw powder mixture at an atomic ratio of Mo:Al:B=1:1.3:1.SHS reaction mechanism is obtained by analyzing the corresponding composition changes of starting materials.Furthermore,the thermodynamic prediction for the SHS reaction is consistent with the present experiments,where the preparation of MoAlB also conforms to two common self-propagating conditions of the SHS.The enthalpy vs.temperature curve shows that the adiabatic temperature of the reaction decreases with the amount of excuse Al increasing but increases when pre-heating the reactants.Also,this thermodynamic calculation provides a new idea for the preparation of other MAB phases by the SHS.

Rapid synthesis of Ti(C,N) powders by mechanical alloying and subsequent arc discharging

Ti（C,N） powders were synthesized by mechanical alloying （MA） from a mixture of pure titanium and graphite under a nitrogen atmosphere in a planetary mill.Effects of arc discharging on phase transformation and microstructure of MA powders milled for 1-7 h were explored.The results show that Ti（C,N） powders were prepared after mechanical milling for 1 h and subsequent arc discharge treatment,whereas the synthesis reaction did not occur in 7 h by mechanical milling alone.The ions produced during arc discharging interacted with powder particles and accelerated the diffusion of atoms and the nucleation on the surface of the as-milled powder,which results in fast synthesis of Ti（C,N） powders.The formation mechanisms of the two synthesis processes are self-propagating reactive synthesis.

A New Process for Preparing Fine-ceramic-containing Composite Coatings──Flame Spray Synthesis

Flame spray synthesis (FSS), a combination of the flame spray technology and Self-propagation High-temperature Synthesis (SHS) was developed for preparing fine-ceramic-containing composite coatings. It can simplify the preparations of powder to synthesize and deposit the desired materials in one step. The preliminary results obtained from TiC-Fe cermet coatings by FSS process are reported. The peculiar microstructure of the composite coatings, which contains very fine (<1m) and round TiC and alternate TiC-rich (Hv=11€*13GPa) and TiC-poor layers (Hv=3.0 -6.0GPa), is expected to play an important role in their tribological properties.

Combustion synthesis of FeAl−Al2O3 composites with TiB2 and TiC additions via metallothermic reduction of Fe2O3 and TiO2

Combustion synthesis involving metallothermic reduction of Fe2O3 and TiO2 was conducted in the mode of self-propagating high-temperature synthesis(SHS)to fabricate FeAl-based composites with dual ceramic phases,TiB2/Al2O3 and TiC/Al2O3.The reactant mixture included thermite reagents of 0.6Fe2O3+0.6TiO2+2Al,and elemental Fe,Al,boron,and carbon powders.The formation of xFeAl−0.6TiB2−Al2O3 composites with x=2.0−3.6 and yFeAl−0.6TiC−Al2O3 composites with y=1.8−2.75 was studied.The increase of FeAl causes a decrease in the reaction exothermicity,thus resulting in the existence of flammability limits of x=3.6 and y=2.75 for the SHS reactions.Based on combustion wave kinetics,the activation energies of Ea=97.1 and 101.1 kJ/mol are deduced for the metallothermic SHS reactions.XRD analyses confirm in situ formation of FeAl/TiB2/Al2O3 and FeAl/TiC/Al2O3 composites.SEM micrographs exhibit that FeAl is formed with a dense polycrystalline structure,and the ceramic phases,TiB2,TiC,and Al2O3,are micro-sized discrete particles.The synthesized FeAl−TiB2−Al2O3 and FeAl−TiC−Al2O3 composites exhibit the hardness ranging from 12.8 to 16.6 GPa and fracture toughness from 7.93 to 9.84 MPa·m1/2.

Synthesis,Microstructure,and Property of Cr_2AlC

Cr2AlC is an unusual layered ternary ceramic that combines the merits of both metals and ceramics. The salient properties of Cr2AlC are strongly related to its bonding characteristics and microstructures. Synthesis, microstructure, and property of Cr2AlC are reviewed in this paper. First, theoretical calculations and physical properties are introduced. Then, the processing of Cr2AlC ceramic in both bulk form and thin films and their basic mechanical properties are summarized. Atomic-scale characterizations of Cr2AlC, as well as the microstructural relationships among Cr2AlC, AlCr5, and AlCr2 were achieved using a series of transmission electron microscopy （TEM） techniques. Moreover, high-temperature oxidation and hot corrosion behaviors of Cr2AlC were investigated by means of thermogravimetric analysis, X-ray diffraction, Raman spectroscopy, scanning electron microscopy, and TEM. Mechanism of the excellent high-temperature corrosion resistance of Cr2AlC is discussed based on systematic microstructural analyses. Finally, concise conclusions are drawn.

Synthesis of SrTiO_3 for immobilization of simulated HLW by SHS

Strontium titanate synroc samples were synthesized by self-propagating high-temperature synthesis （SHS）. Sr directly took part in the synthesis process. As a result, the loading content issue is basically resolved. The products were characterized by density, microhardness X-ray diffraction, and scanning electron microscopy （SEM/EDS）. The leaching rate was measured by the method of PCT （product consistency test）. The results indicate that the Sr^2＋-SrTiO3 compound is of high density, low leach rate and high stability and the synthesis process is feasible in technology and economy. It can be concluded that the strontium titanate synroc is a perfect material to immobilize HLW.