An electromagnetic semi-active dynamic vibration absorber for thin-walled workpiece vibration suppression in mirror milling

As critical components of aircraft skins and rocket fuel storage tank shells,large thin-walled workpieces are susceptible to vibration and deformation during machining due to their weak local stiffness.To address these challenges,we propose a novel tunable electromagnetic semi-active dynamic vibration absorber(ESADVA),which integrates with a magnetic suction follower to form a followed ESADVA(follow-ESADVA)for mirror milling.This system combines a tunable magnet oscillator with a follower,enabling real-time vibration absorption and condition feedback throughout the milling process.Additionally,the device supports self-sensing and frequency adjustment by providing feedback to a linear actuator,which alters the distance between magnets.This resolves the traditional issue of being unable to directly monitor vibration at the machining point due to space constraints and tool interference.The frequency shift characteristics and vibration absorption performance are comprehensively investigated.Theoretical and experimental results demonstrate that the prototyped follow-ESADVA achieves frequency synchronization with the milling tool,resulting in a vibration suppression rate of approximately 47.57%.Moreover,the roughness of the machined surface decreases by18.95%,significantly enhancing the surface quality.The results of this work pave the way for higher-quality machined surfaces and a more stable mirror milling process.

Uncertainty in the seismic performance of semi-active base isolation systems

In a conventional base isolation system,minimizing the seismic responses of the superstructure is always at the cost of increasing the isolator's response.The semi-active control of the isolator has been considered an effective solution to such a dilemma.It tunes the real-time properties of the isolator according to preset rules to further reduce the superstructure's seismic responses without increasing that of the isolator or vice versa.However,the number of ground motion records used to design and validate the controller,i.e.,the preset rules,in existing studies is usually very small and therefore is suspectable if it is adequate to address the significant uncertainty in the shaking of future earthquakes.This paper critically reviews the performance of the proportional-integralderivative(PID),linear-quadratic regulator(LQR),and fuzzy controllers in semi-active base isolation systems with magnetorheological(MR)dampers subjected to highly uncertain ground motion inputs through numerical simulations.The results show that the control performance of the controllers varies significantly with the increasing number of input records,suggesting the necessity of using at least 50 ground motion records to appropriately assess the performance uncertainty of semi-active base isolation systems.More importantly,the superior performance of the optimized controllers is not guaranteed if the system is subjected to ground motions that are new to the controller,even if the controller has been optimized for thousands of existing ground motions.It highlights the need of improving the adaptability of the semi-active systems for uncertain ground motion inputs.

Application of High-speed Solenoid Valve to the Semi-active Control of Landing Gear

To select or develop an appropriate actuator is one of the key and difficult issues in the study of semi-active controlled landing gear. Performance of the actuator may directly affect the effectiveness of semi-active control. In this article, parallel high-speed solenoid valves are chosen to be the actuators for the semi-active controlled landing gear and being studied. A nonlinear high-speed solenoid valve model is developed with the consideration of magnetic saturation characteristics and verified by test. According to the design rule of keeping the peak load as small as possible while absorbing the specified shock energy, a fuzzy PD control rule is designed. By the rule controller parameters can be self-regulated. The simulation results indicate that the semi-active control based on high-speed solenoid valve can effectively improve the control performance and reduce impact load during landing.

Semi-active control for vibration attenuation of vehicle suspension with symmetric MR damper

A semi-active force tracking PI controller is formulated and analyzed for a magnetorheological (MR) fluid-based damper in conjunction with a quarter-vehicle model. Two different models of the MR-damper are integrated into the closed-loop system model, which includes: a model based upon the mean force-velocity (f-v) behaviour; and a model synthesis comprising inherent nonsmooth hysteretic force and the force limiting properties of the MR damper. The vehicle models are analyzed to study the vibration attenuation performance of the MR-damper using the semi-active force tracking PI control algorithm. The simulation results are also presented to demonstrate the influence of the damper nonlinearity, specifically the hysteresis, on the suspension performance. The results show that the proposed control strategy can yield superior vibration attenuation performance of the vehicle suspension actuated by the controllable MR-damper not only in the sprung mass resonance and the ride zones, but also in the vicinity of the wheel-hop. The results further show that the presence of damper hystersis deteriorates the suspension performance.

Semi-active Sliding Mode Control of Vehicle Suspension with Magneto-rheological Damper

The vehicle semi-active suspension with magneto-theological damper（MRD） has been a hot topic since this decade, in which the robust control synthesis considering load variation is a challenging task. In this paper, a new semi-active controller based upon the inverse model and sliding mode control （SMC） strategies is proposed for the quarter-vehicle suspension with the magneto-rheological （MR） damper, wherein an ideal skyhook suspension is employed as the control reference model and the vehicle sprung mass is considered as an uncertain parameter. According to the asymptotical stability of SMC, the dynamic errors between the plant and reference systems are used to derive the control damping force acquired by the MR quarter-vehicle suspension system. The proposed modified Bouc-wen hysteretic force-velocity （F-v） model and its inverse model of MR damper, as well as the proposed continuous modulation （CM） filtering algorithm without phase shift are employed to convert the control damping force into the direct drive current of the MR damper. Moreover, the proposed semi-active sliding mode controller （SSMC）-based MR quarter-vehicle suspension is systematically evaluated through comparing the time and frequency domain responses of the sprung and unsprung mass displacement accelerations, suspension travel and the tire dynamic force with those of the passive quarter-vehicle suspension, under three kinds of varied amplitude harmonic, rounded pulse and real-road measured random excitations. The evaluation results illustrate that the proposed SSMC can greatly suppress the vehicle suspension vibration due to uncertainty of the load, and thus improve the ride comfort and handling safety. The study establishes a solid theoretical foundation as the universal control scheme for the adaptive semi-active control of the MR full-vehicle suspension decoupled into four MR quarter-vehicle sub-suspension systems.

Semi-active control of a cable-stayed bridge under multiple-support excitations

This paper presents a semi-active strategy for seismic protection of a benchmark cable-stayed bridge with consideration of multiple-support excitations. In this control strategy, Magnetorheological (MR) dampers are proposed as control devices, a LQG-clipped-optimal control algorithm is employed. An active control strategy, shown in previous researches to perform well at controlling the benchmark bridge when uniform earthquake motion was assumed, is also used in this study to control this benchmark bridge with consideration of multiple-support excitations. The performance of active control system is compared to that of the presented semi-active control strategy. Because the MR fluid damper is a con-trollable energy- dissipation device that cannot add mechanical energy to the structural system, the proposed control strategy is fail-safe in that bounded-input, bounded-output stability of the controlled structure is guaranteed. The numerical results demonstrated that the performance of the presented control design is nearly the same as that of the active control system; and that the MR dampers can effectively be used to control seismically excited cable-stayed bridges with multiple-support excitations.

Skyhook-based Semi-active Control of Full-vehicle Suspension with Magneto-rheological Dampers

The control study of vehicle semi-active suspension with magneto-rheological (MR) dampers has been attracted much attention internationally. However, a simple, real time and easy implementing semi-active controller has not been proposed for the MR full-vehicle suspension system, and a systematic analysis method has not been established for evaluating the multi-objective suspension performances of MR full-vehicle vertical, pitch and roll motions. For this purpose, according to the 7-degree of freedom (DOF) fullvehicle dynamic system, a generalized 7-DOF MR and passive full-vehicle dynamic model is set up by employing the modified Boucwen hysteretic force-velocity (F-v) model of the MR damper. A semi-active controller is synthesized to realize independent control of the four MR quarter-vehicle sub-suspension systems in the full-vehicle, which is on the basis of the proposed modified skyhook damping scheme of MR quarter-vehicle sub-suspension system. The proposed controller can greatly simplify the controller design complexity of MR full-vehicle suspension and has merits of easy implementation in real application, wherein only absolute velocities of sprung and unsprung masses with reference to the road surface are required to measure in real time when the vehicle is moving. Furthermore, a systematic analysis method is established for evaluating the vertical, pitch and roll motion properties of both MR and passive full-vehicle suspensions in a more realistic road excitation manner, in which the harmonic, rounded pulse and real road measured random signals with delay time are employed as different road excitations inserted on the front and rear two wheels, by considering the distance between front and rear wheels in full-vehicle. The above excitations with different amplitudes are further employed as the road excitations inserted on left and right two wheels for evaluating the roll motion property. The multi-objective suspension performances of ride comfort and handling safety of the proposed MR full-vehicle suspension are thus thoroughly evaluated by comparing with those of the passive full-vehicle suspension. The results show that the proposed controller can ideally improve multiobjective suspension performances of the ride comfort and handling safety. The proposed harmonic, rounded pulse and real road measured random signals with delay time and asymmetric amplitudes are suitable for accurately analyzing the vertical, pitch and roll motion properties of MR full-vehicle suspension system in a more realistic road excitation manner. This research has important theoretical significance for improving application study on the intelligent MR semi-active suspension.

SEMI-ACTIVE CONTROL OF VEHICLE SUSPENSION WITH MAGNETO-RHEOLOGICAL DAMPERS:PART Ⅰ——CONTROLLER SYNTHESIS AND EVALUATION

A modified skyhook-based semi-active controller is proposed for implementing an asymmetric control suspension design with symmetric magneto-rheological （MR） dampers. The controller is formulated in current form, which is modulated by integrating a continuous modulation and an asymmetric damping force generation algorithms, so as to effectively minimize switching and hysteretic effects from the MR-damper. The proposed controller is implemented with a quarter-vehicle MR-suspension model, and its relative response characteristics are thus evaluated in terms of defined performance measures under varying amplitude harmonic, rounded pulse and random excitations. The sensitivity of the semi-active suspension performance to variations in controller parameters is thoroughly evaluated. The results illustrate that the proposed skyhook-based asymmetric semi-active MR-suspension controller has superior robustness on the system parameter variations, and can achieve desirable multi-objective suspension performance.

Semi-Active Control of Wave-Induced Vibration for Offshore Platforms by Use of MR Damper

The objective of the present research is to examine the effectiveness of the lateral vibration control of wave-excited response of offshore platforms with magneto-rheological (MR) damper. In this study, the offshore platform is simplified to be a singled degree-of-freedom (SDOF) system by extracting the first vibration mode of the structure. The external 'generalized' wave force is determined with a white noise via a designed filter. A semi-active control method based on optimal control theory is proposed considering that the yield stress of the MR damper can he varied continuously within a certain range. The dynamics of SDOF structure coupled with the MR damper is investigated. Numerical simulation demonstrates that the MR damper with this control strategy can significantly reduce the maximum responses and the root-mean-square (RMS) values.

Vibration Control of a Composite Beam Using Self-sensing Semi-active Approach

Structural vibration control was an active research area for the past twenty years because of their potential applications in aerospace structures,civil structures,naval structures,etc.Semi-active vibration control methods based on piezoelectric actuators and synchronized switch damping on inductance（SSDI） techniques attract the attention of many researchers recently due to their advantages over passive and active methods.In the SSDI method,a switch shunt circuit is connected to the piezoelectric patch to shift the phase and amplify the magnitude of the voltage on the piezoelectric patch.The most important issue in SSDI method is to control the switching actions synchronously with the maximum vibration displacement or maximum strain.Hence,usually a displacement sensor is used to measure the vibration displacement or a collocated piezoelectric sensor is needed to measure the strain of the structure near the piezoelectric actuator.A self-sensing SSDI approach is proposed and applied to the vibration control of a composite beam,which avoids using a separate sensor.In the self-sensing technique,the same piezoelectric element functions as both a sensor and an actuator so that the total number of required piezoelectric elements can be reduced.One problem in the self-sensing actuator,which is the same as that in the traditional collocated piezoelectric sensors,is the noise generated in the sensor signal by the impact of voltage inversion,which may cause extra switching actions and deteriorate control performance.In order to prevent the shunt circuit from over-frequent on-and-off actions,a simple switch control algorithm is proposed.The results of control experiments show that the self-sensing SSDI approach combined with the improved switch control algorithm can effectively suppress over-frequent switching actions and gives good control performance by reducing the vibration amplitude by 45%,about 50% improvement from the traditional SSDI with a separate piezoelectric element and a classical switch.

A comparative study of semi-active control strategies for base isolated buildings

A comparative analytical study of several control strategies for semi-active(SA) devices installed in baseisolated buildings aiming to reduce earthquake induced vibrations is presented.Three force tracking schemes comprising a linear controller plus a 'clipped' algorithm and a nonlinear output feedback controller(NOFC) are considered to tackle this problem.Linear controllers include the integral controller(I),the linear quadratic regulator(LQR) and the model predictive controller(MPC).A single degree-of-freedom system subjected to input accelerograms representative of the Portuguese seismic actions are first used to validate and evaluate the feasibility of these strategies.The obtained results show that structural systems using SA devices can in general outperform those equipped with passive devices for lower fundamental frequency structural systems,namely base-isolated buildings.The effectiveness of the proposed strategies is also evaluated on a 10 storey base-isolated dual frame-wall building.The force tracking scheme with an integral controller outperforms the other three as well as the original structure and the structure equipped with passive devices.

SEMI-ACTIVE CONTROL OF VEHICLE SUSPENSION WITH MAGNETO-RHEOLOGICAL DAMPERS PARTⅡ——EVALUATION OF SUSPENSION PERFORMANCE

The design and analysis of an intelligent vehicle suspension with MR dampers should address hybrid semi-active control goals, such as rejection of current-switching discontinuity and MR-damper hysteresis, asymmetric damping from the symmetric MR-damper design, robustness on the vehicle operation parameter uncertainties and consideration of essential multiple suspension goals. Following the proposed skyhook-based asymmetric semi-active controller （Part I ） for achieving the above goals, herein, a set of suspension performance measures and three kinds of varying amplitude harmonic, rounded pulse and really measured random excitations are systematically defined, and the sensitivity of quarter-vehicle MR-suspension performance to variations in operating conditions is thoroughly analyzed. The results illustrate that the proposed skyhook-based semi-active MR-suspension in the asymmetric mode yields relatively superior dynamic responses to meet the multiple suspension performances of ride, rattle space, road-holding and dynamic tire force transmitted to the pavement, and has desirable robustness on variations in operating conditions of vehicle load and speed and the road roughness.

Seismic structural control using semi-active tuned mass dampers

This paper focuses on how to determine the instantaneous damping of the semi-active tuned mass damper (SATMD) with continuously variable damping.An off-and-towards-equilibrium (OTE) algorithm is employed to examine the control performance of the structure/SATMD system by considering the damping as an assumptive control action.The damping modification of the SATMD is carried out according to the proposed OTE algorithm,which is formulated based on analysis of the structural movement under external excitations,and the measured responses of the structure at every time instant. As examples two numerical simulations of a five-storey and a ten-storey shear structures with a SATMD on the roof are conducted.The effectiveness on vibration reduction of MDOF systems subjected to seismic excitations is discussed.Analysis results show that the behavior of the structure with a SATMD is significantly improved and the feasibility of applying the OTE algorithm to the structural control design of SATMD is also verified.

Design approaches for active,semi-active and passive control systems based on analysis of characteristics of active control force

In this paper, the characteristics of forces in active control systems connected to adjacent levels of a building are analyzed. The following characteristics are observed： （1） active control can provide significantly superior supplemental damping to a building, but causes a small frequency shift; （2） the linear quadratic regulator （LQR）-based control force is composed of an elastic restoring force component and a damping force component, where the damping force is almost identical to the total control force, however, the elastic restoring force is very small; and （3） the active control forces prevent mction most of the time during the entire control process. These three characteristics imply that active control systems connected to adjacent levels of a building behave like passive damping devices with adjustable parameters, namely damping characteristics in an active control, which is the mechanism used by semi-active control devices to reach similar performance as active control systems. Two indices are defined to quantify the damping characteristics of control forces in active control systems. These two indices can also be used to quantify the capacity of semi-active control to achieve the perfonrlance of active control. Based on the above observations, two principles are founded for optimization of parameters of semi-active control devices and passive dampers. The first is that the maximum output force of a semi-active or passive device to be designed is identical to an active device, called ＂design principle＂. The other is the response equivalent principle, which states that the response of a building with semi-active or passive devices is the same as with active devices when the same maximum output force is applied. The design procedure for semi-active control devices and passive dampers is described in detail. Finally, numerical simulations of two benchmark problems is conducted to demonstrate the damping characteristics of active control and investigate the capacity of semi-active control to achieve the same performance as active control.

Performance-based semi-active control algorithm for protecting base isolated buildings from near-fault earthquakes

Base isolated structures have been found to be at risk in near-fault regions as a result of long period pulses that may exist in near-source ground motions. Various control strategies, including passive, active and semi-active control systems, have been investigated to overcome this problem. This study focuses on the development of a semi-active control algorithm based on several performance levels anticipated from an isolated building during different levels of ground shaking corresponding to various earthquake hazard levels. The proposed performance-based algorithm is based on a modified version of the well-known semi-active skyhook control algorithm. The proposed control algorithm changes the control gain depending on the level of shaking imposed on the structure. The proposed control system has been evaluated using a series of analyses performed on a base isolated benchmark building subjected to seven pairs of scaled ground motion records. Simulation results show that the newly proposed algorithm is effective in improving the structural and nonstructural performance of the building for selected earthquakes.

Ground target localization algorithm for semi-active laser terminalcorrection projectile

A target localization algorithm,which uses the measurement information from onboard GPS and onboard laser detector to acquire the target position,is proposed to obtain the accurate position of ground target in real time in the trajectory correction process of semi-active laser terminal correction projectile.A target localization model is established according to projectile position,attitude and line-of-sight angle.The effects of measurement errors of projectile position,attitude and line-of-sight angle on localization accuracy at different quadrant elevation angles are analyzed through Monte-Carlo simulation.The simulation results show that the measurement error of line-of-sight angle has the largest influence on the localization accuracy.The localization accuracy decreases with the increase in quadrant elevation angle.However,the maximum localization accuracy is less than 7 m.The proposed algorithm meets the accuracy and real-time requirements of target localization.

Research on semi-active control method of a building structure based on non-smooth control

This study investigates the effectiveness of the non-smooth semi-active control algorithm on suppressing the vibration performance of a building structure subjected to seismic waves. According to the Lyapunov stability theory, it has bene proven that the non-smooth semi-active control algorithm can achieve a finite-time stability of the vibration relative to the isolation layer of a building structure. Through numerical simulation of two buildings with different parameters subjected to the input of a seismic wave, the vibration conditions of passive control, LQR semi-active control and non-smooth semiactive control are compared and analyzed. The simulation results show that the non-smooth semi-active control algorithm has a better robustness and effectiveness in restraining the impact of earthquakes on the structure.

Study on semi-active control of mega-sub controlled structure by MR damper subject to random wind loads

The recently proposed mega-sub controlled structure （MSCS）, a new type of structure associated with the design and construction of super-tall buildings, has attracted the attention of designers for use in enhancing the control effectiveness in mega-frame buildings. In this paper, a dynamic equation and method to assemble parameter matrixes for a mega-sub controlled structure under random wind loads is presented. Semi-active control using magnetorheological dampers for the MSCS under random wind loads is investigated, and is compared with a corresponding system without dampers. A parametric study of the relative stiffness ratio and relative mass ratio between the mega-frame and the substructures, as well as the additional column stiffness ratio that influences the response control effectiveness of the MSCS, is discussed. The studies reveal, for the first time, that different control mechanisms exist. The results indicate that the proposed structure employing semi-active control can offer an effective control mechanism. Guidelines for selecting parameters are provided based on the analytical study.

GA-Based Model Predictive Control of Semi-Active Landing Gear

Semi-active landing gear can provide good performance of both landing impact and taxi situation, and has the ability for adapting to various ground conditions and operational conditions. A kind of Nonlinear Model Predictive Control algorithm （NMPC） for semi-active landing gears is developed in this paper. The NMPC algorithm uses Genetic Algorithm （GA） as the optimization technique and chooses damping performance of landing gear at touch down to be the optimization object. The valve＇s rate and magnitude limitations are also considered in the controller＇s design. A simulation model is built for the semi-active landing gear＇s damping process at touchdown. Drop tests are carried out on an experimental passive landing gear systerm to validate the parameters of the simulation model. The result of numerical simulation shows that the isolation of impact load at touchdown can be significantly improved compared to other control algorithms. The strongly nonlinear dynamics of semi-active landing gear coupled with control valve＇s rate and magnitude limitations are handled well with the proposed controller.

Observer-based hybrid control algorithm for semi-active suspension systems

In order to improve ride comfort and handling performance of the vehicle, an adaptive hybrid control algorithm is proposed for semi-active suspension systems. The virtues of sky-hook is combined with ground-hook control strategies and a more suitable compromise for the suspension systems is chosen. The hybrid coefficient is tuned according to the longitudinal and lateral acceleration so as to improve the vehicle stability especially in high speed conditions. Damping continuous adjustable absorber is used to continuously control the damping force so as to eliminate the damping force jerk instead of traditional on-off control policy. Based on suspension stroke measured by sensors, unscented Kalman filter is designed to estimate the suspension states in real-time for the realization of hybrid control, which improves the robustness of the control strategy and is adaptive to different types of road profiles. Finally, the proposed control algorithm is validated under the following two typical road profiles: half-sine speed bump road and the random road. The simulation results indicate that the hybrid control algorithm could offer a good coordination between ride comfort and handling of the vehicle.