Effect of Adhesive Type on the Quality of Coconut Shell Charcoal Briquettes Prepared by the Screw Extruder Machine

Indonesia is one of the largest coconut-producing countries in the world.The utilization of coconut shell waste into briquettes will increase the selling value and become a great export opportunity.However,the effect of adhesives on the quality of coconut shell charcoal briquettes made using screw extruder machine has not been widely studied.This study aims to determine the effect of adhesive type on the quality of coconut shell charcoal briquettes.The process of fabricating briquettes in this study included crushing,mixing,blending,pressing,and drying.In the mixing process,3 types of adhesives were used,namely tapioca flour(Briquette_1),cassava flour(Briquette_2),and modified cassava flour(Briquette_3)with a concentration of 5%of the weight of coconut shell charcoal powders.The quality of the resulting briquettes and commercial briquettes will be evaluated by moisture content,ash content,volatile matter,fixed carbon,calorific value,density,compressive,and drop test testing.The results of this research showed that the type of adhesive had a significant effect on the quality of the briquettes produced.Specimen Briquette_1 had better quality than commercial briquettes(Briquette_4)and other briquette specimens.The test results showed that Briquette_1 produced briquettes with better compressive strength and friability than the other specimens,at 6.95 N/mm^(2) and 4.44%,respectively.The moisture content,ash content,fixed carbon,and calorific value of Briquette_1 have met the requirements set by the Indonesian National Standard(SNI)number 01-6235-2000.Meanwhile,the volatile matter content and density of Briquette_1 are by the standards of Japan and the United States America(USA).

Life Cycle Assessment of Cashew Nutshell Briquettes Produced in Côte d’Ivoire

Now one of the main cash crops in Côte d’Ivoire, the cashew tree feeds an entire industrial sector based on the processing of its fruit. This processing generates a large volume of waste, consisting of cashew nutshells, the management of which poses environmental problems. With the aim of replacing charcoal and firewood with more environmentally friendly fuels, several studies are currently being carried out into the optimal use of cashew shells in fuel briquettes. To assess the environmental sustainability of these briquettes, this study calculates the environmental impacts associated with their life cycle, compares them with those of charcoal and firewood, and identifies the processes that contribute most to environmental pollution, with a view to improving them. Analysis of the results showed that cashew nutshell briquettes emit a range of pollutants over their life cycle that damage the environment and are responsible for the 7 impact categories considered: acidification, eutrophication, freshwater aquatic ecotoxicity, global warming, human toxicity, photochemical oxidation and terrestrial ecotoxicity potential. However, they are more environmentally friendly than charcoal and firewood for 5 impact categories: freshwater aquatic ecotoxicity, global warming, human toxicity, photochemical oxidation and terrestrial ecotoxicity potential. The 3 elementary processes, i.e. transport of biomass raw materials, production, and combustion of briquettes, emit pollutants that contribute most to the creation of environmental impact categories. The most relevant pollutants are nitrogen oxides (NOx), sulphur oxides (SOx) and particulate matter (PM).

Reduction process and zinc removal from composite briquettes composed of dust and sludge from a steel enterprise

In this study, composite briquettes were prepared using gravity dust and converter sludge as the main materials; these briquettes were subsequently reduced in a tube furnace at 1000-1300℃ for 5-30 min under a nitrogen atmosphere. The effects of reaction temperature, reaction time, and carbon content on the metallization and dezincification ratios of the composite briquettes were studied. The reduced com- posite briquettes were characterized by X-ray diffraction （XRD）, scanning electron microscopy （SEM）, and energy-dispersive spectroscopy （EDS）. The results show that the gravity dust and converter sludge are combined into the composite briquettes and a reasonable combination not only improves the performance of the composite briquettes, but also leads to the reduction with no or little reductant and flux. As the re- action temperature is increased and the reaction time is extended, the metallization and dezincification ratios of the composite briquettes in- crease gradually. When the composite briquettes are roasted at 1300℃ for 30 rain, the metallization ratio and dezineification ratio reaches 91.35% and 99.25%, respectively, indicating that most of the iron oxide is reduced and the zinc is almost completely removed. The carbon content is observed to exert a lesser effect on the reduction process; as the C/O molar ratio increases, the metallization and dezincification ra- tios first increase and then decrease.

Using HyperCoal to prepare metallurgical coal briquettes via hot-pressing

HyperCoal was prepared from low-rank coal via high-temperature solvent extraction with N-methylpyrrolidone as an extraction solvent and a liquid-to-solid ratio of 50 mL/g in a high-temperature and high-pressure reactor. When HyperCoal was used as a binder and pulverized coal was used as the raw material, the compressive strength of the hot-pressed briquettes(each with a diameter of 20 mm and mass of 5 g) under different conditions was studied using a hot-pressing mold and a high-temperature furnace. The compressive strength of the hot-pressed briquettes was substantially improved and reached 436 N when the holding time period was 15 min, the hot-pressing temperature was 673 K, and the HyperCoal content, was 15 wt%. Changes in the carbonaceous structure, as reflected by the intensity ratio between the Raman G-and D-bands(IG/ID), strongly affected the compressive strength of hot-pressed briquettes prepared at different hot-pressing temperatures. Compared with cold-pressed briquettes, hot-pressed briquettes have many advantages, including high compressive strength, low ash content, high moisture resistance, and good thermal stability; thus, we expect that hot-pressed briquettes will have broad application prospects.

Impact of impregnation pressure on desulfurization performance of Zn-based sorbents supported on semi-coke

High-pressure impregnation, a new preparation method for sorbents to remove H2S from hot coal gas, is introduced in this paper. Semi-coke （SC） and ZnO is selected as the support and active component of sorbent, respectively. The sorbent preparation process includes high-pressure impregnation, filtration, ovendry and calcination. The aim of this research is to primarily study the effects of the impregnation pressure on physical properties and desulfurization ability of the sorbent. The desulfurization experiment was carried out in a fixed-bed reactor at 500 ~C and a simulated coal gas used in this work was composed of CO （33 vol%）, H2 （39 vol%）, H2S （300 ppm in volume）, and N2 （balance）. Experimental results show that the pore structure of the SC support can be improved effectively and ZnO active component can be uniformly dispersed on the support, with the small particle size of 10-500 nm. Sorbents prepared using high-pressure impregnation have better desulfurization capacity and their active components have higher utilization rate. P20-ZnSC sorbent, obtained by high-pressure impregnation at 20 atm, has the best desulfurization ability with a sulfur capacity of 7.54 g S/100g sorbent and a breakthrough time of 44 h. Its desulfurization precision and efficiency of removing H2S from the middle temperature gases can reach 〈 1 ppm and 〉99.7%, respectively, before sorbent breakthrough.

Investigation on activated semi-coke desulfurization

An activated semi coke with industrial scale size was prepared by high pressure hydrothermal chemistry activation, HNO 3 oxidation and calcination activation in proper order from Inner Mongolia Zhalainuoer semi coke, which is rich in resource and cheap in sale. SO 2 adsorption capacity on this activated semi coke was assessed in the fixed bed in the temperature range of 60—170℃, space velocity range of 500—1300 h -1 , SO 2 concentration of 1000—3000 ppmv, and N 2 as balance. The surface area, elemental and proximate analysis for both raw semi coke and activated semi cokes were measured. The experimental results showed that the activated semi coke has a high adsorption capacity for sulfur dioxide than the untreated semi coke. This may be the result of increase of surface area on activated semi coke and surface oxygen functional groups with basicity characteristics. Comparison to result of FTIR, it is known that group of —C—O—C? ?may be active center of SO 2 catalytic adsorption on activated semi coke.

Combustion characteristics of Daqing oil shale and oil shale semi-cokes

Thermo-gravimetric-analysis(TGA) was used to analyze the combustion characteristics of an oil shale and semi-cokes prepared from it.The effect of prior pyrolysis and TGA heating rate on the combustion process was studied.Prior pyrolysis affects the initial temperature of mass loss and the ignition temperature.The ignition temperature increases as the volatile content of the sample decreases.TG/DTG curves obtained at different heating rates show that heating rate has little effect on ignition temperature.But the peak of combustion shifts to higher temperatures as the heating rate is increased.The Coats-Redfern integration method was employed to find the combustion-reaction kinetic parameters for the burning of oil shale and oil shale semi-coke.

Effects of ultrasound on the desulfurization performance of hot coal gas over Zn-Mn-Cu supported on semi-coke sorbent prepared by high-pressure impregnation method

Zn-Mn-Cu/SC（U） sorbent was hydrothermally synthesized by ultrasound-assisted high-pressure impregnation method with semi-coke（SC）as support and the mixed solution of zinc nitrate,manganese nitrate and copper nitrate as active component precursors.The desulfurization performances of hot coal gas on the prepared sorbent at a mid-temperature of 500°C were tested in fixed-bed reactor.Morphology and pore structure of the prepared sorbent were also characterized by TEM,N2adsorption/desorption isotherms and XRD.For comparison,the sorbent of Zn-Mn-Cu/SC prepared by conventional high-pressure impregnation was also evaluated and characterized in order to study the effects of ultrasound treatment.Zn-Mn-Cu/SC（U） sorbent prepared by high-pressure impregnation under ultrasound-assisted condition showed a better desulfurization performance than Zn-Mn-Cu/SC.It could remove H2 S from 1000×10-6m3/m3 to 0.1×10-6m3/m3 at 500°C and maintained for 12.5 h with the sulfur capacity of 7.74%,in which both the breakthrough time and sulfur capacity were about 32% and 51% higher than those of Zn-Mn-Cu/SC sorbent.The introduction of ultrasound during high-pressure impregnation process greatly improved the morphology and pore structure of the sorbent.The ultrasonic treatment made particle size of active components smaller and made them more evenly disperse on semi-coke support,which provided more opportunities to contact with H2S in coal-based gases.However,there were no any difference in compositions and existing forms of active components on the Zn-Mn-Cu/SC and Zn-Mn-Cu/SC（U） sorbents.

Ignition and Emission Characteristics of Ignition-assisting Agents for Densified Corn Stover Briquette Fuel

Ignition-assisting agents for densified corn stover briquette fuel(DCBF) were developed,and their ignition and emission characteristics were investigated using type LLA-6 household cooking stove.Three waste liquid fuels,waste engine oil(E) ,diesel oil(D) ,and industrial alcohol(A) ,were used as raw materials to make 25 ignitionassisting agents by mixing at different ratios.Their ignition performance was evaluated in terms of ignition time and cost.It was found that ignition-assisting agents ED15(a mix of E and D at volume ratio of 1︰5) and DA51(a mix of D and A at volume ratio of 5︰1) presented better ignition results with shorter ignition time(40-53 s) and lower cost(6.1 and 5.3 cents) at the dosages of 9 ml and 8 ml,respectively.The emission of O2,CO,CO2,NOx,and SO2,the temperature in fume gas,and combustion efficiency were investigated for ED15 and DA51.The results show that the emission of ED15 with the dosage of 9 ml is lower than that of DA51 with the dosage of 8 ml in the ignition process.ED15 at the dosage of 9 ml achieves satisfactory combustion efficiency and emits less pollutant,so it is recommended for practical application.The study will provide a cost-effective and environmentally friendly approach to fast ignite DCBF and break the barrier to the practical application of DCBF.

Effects of process parameters on pore structure of semi-coke prepared by solid heat carrier with dry distillation

The semi-coke was prepared by solid heat carrier with dry distillation in single factor method. The pore structures of raw coal and semi-coke were characterized by Brunauer-Emmett-Teller (BET) and scanning electron microscope (SEM). The results show that the adsorption and desorption isotherm of semi-coke are not coincident. There was a wide pore distribution on the semi-coke, in which mesopores and micropores account for a considerable proportion. Also there are many more secondary pores. With the increase of the final temperature of heat carrier and constant temperature, as well as the decrease of volume ratio of coal and hot carrier reactor, specific surface area and pore volume of semi-coke increased rapidly first and then decreased and finally increased, along with the rapidly reduction of average pore size. SEM photos show that the surface of semi-coke becomes increasingly rough and glossy.

Study on the comparison of the pyrolysis gas release of lignite and its briquette

In this experiment, lignite was refined and processed through binderless briquette preparation process from low-rank coal and became briquette. Then, lignite and its briquette were pyrolysed as materials to compare the nature of their pyrolysis. In this study, the experiment was carried out through a lab tube furnace, at a heating rate of 10 ~C/min, and the gas was analyzed and compared, which was collected at different temperatures. The results show that： in the pyrolysis temperature of 550-850 ℃, the semi-coke yield of briquette is 2%-6% higher than lignite, the tar yield of briquette is 2%-3% higher than lignite and the gas yield of briquette is 4%-9% less than lignite. The time required for complete release of the briquette is about 20 min less than lignite. The components in the pyrolysis gas of lignite and its briquette are the same, and their variation with the pyrolysis temperature is similar.

Process optimization for treatment of methyltin mercaptide effluents using modified semi-coke

The central composite process optimization was performed by response surface methodology technique using a design for the treatment of methyltin mercaptide with modified semi-coke. The semi-coke from the coal industry was suitably modified by treating it with phosphoric acid, with a thermal activation process. The objective of the process optimization is to reduce the chemical oxygen demand （COD） and NH4＋-N in the methyltin mercaptide industrial effluent. The process variables considered for process optimization are the semi-coke dosage, adsorption time and effluent pH. The optimized process conditions are identified to be a semi-coke dosage of 80 g/L, adsorption time of 90 min and a pH value of 8.34. The ANOVA results indicate that the adsorbent dosage and pH are the significant parameters, while the adsorption time is insignificant, possibly owing to the large range of adsorption time chosen. The textural characteristics of modified semi-coke were analyzed using scanning electron microscopy and nitrogen adsorption isotherm. The average BET surface area of modified semi-coke is estimated to be 915 mE/g, with the average pore volume of 0.71 cm3/g and a average pore diameter of 3.09 nm, with micropore volume contributing to 52.36%.

Characterization of bio-coal briquettes blended from low quality coal and biomass waste treated by Garant■bio-activator and its application for fuel combustion

Experimental research was carried out on the manufacturing of bio-coal briquettes from a blend of two different types of low-quality coal and biomass waste in the absence of coal carbonization,where the third blend of the material was fermented by adding a bio-activator solution before pressurizing the components into briquettes.The coal samples from Caringin-Garut Regency(BB-Garut)had a low calorific value and a high sulfur content(6.57 wt%),whereas the coal samples from Bayah-Lebak Regency(BB-Bayah)had a higher calorific value and a lower sulfur content(0.51 wt%).The biomass added to the coal blend is in the form of fermented cow dung(Bio-Kohe),and it had a calorific value of 4192 kcal/kg and a total sulfur content of 1.56 wt%.The main objective of this study is to determine the total decrease in the sulfur content in a blend of coal and biomass in which a fennentation process was carried out using a bio-activator for 24 h.The used bio-activator was made from Garant■(1:40)+molasses 1 wt%/vol,and its used amount was 0.2 L/kg.Also,the total sulfur content in the blend was 1.00 wt%-1.14 wt%,which fulfills the necessary quality requirements for non-carbonized bio-coal briquettes.The pyritic and sulfate content in the raw coal was dominant,and the organic sulfur,when fermented with Garant■,was found to be less in the produced bio-coal briquettes by 38%-58%.

Physical and combustion properties of briquettes from sawdust of Azadirachta indica

The study was undertaken to investigate the properties of cassava starch and gum arabic bonded briquettes from the sawdust of Azadirachta indica. The briquettes were produced using a Jack press at an average pressure of 10.7 kg.cm^-2. The sawdust and binders were mixed at ratios of 100：15, 100：25, 100：35 and 100：45 in weight, respec tively. The briquettes produced were subjected to physical and combustion tests. Both the physical and combustion properties of the briquettes vary with binder types and binder levels （p 〈 0.05）. The result shows that briquettes bonded with starch gave better performance based on density of 0.546 g.cm^-3, durability rating of 95.93%, heating value of 33.09 MJ.kg^-1, percentage of fixed carbon of 84.70% and low ash and volatile matter of 3.35% and 11.95%, respectively, while briquette bonded with gum arabic has density of 0.425 g.cm^-3, durability rating of 94.85%, heating value of 32.76 MJ.kg^-l, percentage of fixed carbon of 87.30% and low ash and volatile matter of 4.45% and 8.75, respectively. Since the aim of briquetting is to produce briquette that will serve as a good source of fuel and support combustion, the best briquette was produced when the sawdust-starch ratio and sawdust-gum arabic ratio was 100：25 and 100：35, respectively.

Physical and mechanical characteristics of composite briquette from coal and pretreated wood fines

Melina wood torrefied at 260℃ for 60 min was agglomerated with lean grade coal fines into composite briquettes using pitch as binder.Torrefied biomass(3%-20%)and coal fines(80%-97%)were blended together to produce the composite briquettes under a hydraulic press(28 MPa).The briquettes were cured at 300℃.Density,water resistance,drop to fracture,impact resistance,and cold crushing strength were evaluated for the composite briquettes.The proximate,ultimate,and calorific value analyses were carried out according to different ASTM standards.Microstructural studies were carried out using scanning electron microscope and electron probe microanalyzer equipped with energy dispersive x-ray.Fourier Transform Infrared Spectrophotometer(FTIR)was used to obtain the functional groups in the raw materials and briquettes.The density of the composite briquettes ranged from 0.92 to 1.31 g/cm^(3) after curing.Briquettes with<10%torrefied biomass has good water resistance index(>95%).The highest cold crushing strength of 4 MPa was obtained for briquettes produced from 97%coal fines and 3%torrefied biomass.The highest drop to fracture(54 times/2 m)and impact resistance index(1350)were obtained for the sample produced from 97%coal and 3%torrefied biomass.The fixed and elemental carbons of the briquettes showed a mild improvement compared to the raw coal.The peaks from FTIR spectra for the briquettes shows the presence of aromatic C=C bonds and phenolic OH group.The composite briquettes with up to 20%torrefied biomass can all be useful as fuel for various applications.

Evaluation of Fuel Properties of Six Tropical Hardwood Timber Species for Briquettes

The fuel potential of six tropical hardwood species namely: Triplochiton scleroxylon, Ceiba pentandra, Aningeria robusta, Terminalia superba, Celtis mildbreadii and Piptadenia africana were studied. Properties studied included species density, gross calorific value, volatile matter, ash content, organic carbon and elemental composition. Fuel properties were determined using standard laboratory methods. The result indicates that the gross calorific value (GCV) of the species ranged from 20.16 to 22.22 MJ/kg and they slightly varied from each other. Additionally, the GCV of the biomass materials were higher than that of other biomass materials like;wheat straw, rice straw, maize straw and sugar cane. The ash and volatile matter content varied from 0.6075 to 5.0407%, and 75.23% to 83.70% respectively. The overall rating of the properties of the six biomass materials suggested that Piptadenia africana has the best fuel property to be used as briquettes and Aningeria robusta the worse. This study therefore suggests that a holistic assessment of a biomass material needs to be done before selecting it for fuel purpose.

Relationship between Physico-Mechanical Properties, Compacting Pressure and Mixing Proportion of Briquettes Produced from Maize Cobs and Sawdust

This study examined the relationship between selected physico-mechanical properties, compacting pressure and mixing proportion of briquettes produced from combination of maize cob particles and sawdust of low, medium and high density timber species. Particle sizes of maize cobs and sawdust used for the study were ≤1 mm. The two materials were combined at mixing percentages of 90:10, 70:30 and 50:50 (Sawdust:maize cobs). Briquettes were produced at room temperature (28°C) using compacting pressures 20, 30, 40 and 50 MPa. The results suggested that combining maize cob particles with sawdust of low, medium and high density wood species could significantly enhance the relaxed density, compressive strength in cleft and impact resistance index of briquettes produced from agricultural biomass residue like maize cobs. The results further indicated that the physical and mechanical characteristics of briquettes produced from combinations of sawdust of low density species and maize cobs were exceptionally higher than that produced from combinations of maize cob particles, and medium density and high density timber species. The R2 values for the regression model between the independent variables (mixing percentage and compacting pressure) and relaxed density, compressive strength in cleft and impact resistance index of briquettes produced from combinations of maize cob particles and sawdust of low density species (Ceiba pentandra) were 0.966, 0.932 and 0.710 respectively. This study provides a hope for briquetting maize cobs at room temperature using a low compacting pressure.

Production of Fuel Briquettes from Bamboo and Agricultural Residue as an Alternative to Charcoal

The study was done to explore the potential of producing fuel briquettes that could meet the need for energy in Uganda, especially Kampala city. The primary objective of this work was to produce fuel briquettes from homogeneous and heterogeneous combinations of carbonized maize cobs, Bamboo poles and charcoal dust. For the primary objective to be achieved, the main activities which were performed included;chopping bamboo poles, sorting maize cobs, carbonization, crushing, binder preparation, mixing, extrusion, drying and quality assessment of the fuel briquettes. The maize cobs and charcoal dust used for this work were purchased from the farmers and charcoal sellers respectively from the districts of Luwero and Nakaseke. Bamboo poles were provided by Divine bamboo group. The homogenous combinations included 100% maize cob char, 100% bamboo char and 100% charcoal dust. Heterogeneous combinations included 75% bamboo char + 25% charcoal dust and 25% bamboo char + 75% charcoal dust. The test results for both homogenous and heterogeneous combinations of fuel briquettes had ranges of moisture content 8% - 11%, Volatile matter 12% - 23%, Ash content 33% - 39%, Heating Value 16 - 22 MJ/Kg, Fixed Carbon 30% - 51% and moisture content 8% - 9%, Volatile matter 13% - 19%, Ash content 27% - 44%, Heating Value 16 - 18 MJ/Kg, Fixed Carbon 30% - 51% respectively. The test results for drop resistance, density and Compressibility strength for both homogeneous and heterogeneous combinations had ranges of 7% - 56%, 214 - 941 kg/m3, 0.077 - 0.544 N/mm2 and 12% - 28%, 869.1 - 958.3 kg/m3, 0.124 - 0.295 N/mm2 respectively. These results were within the ranges reported in the literature especially for the heterogeneous combinations. Therefore, there is the possibility to use bamboo woody feedstock in combination with other agricultural waste feedstock for the production of fuel briquettes. We can increase the quality and production of fuel briquettes by using alternative feedstock sources rather than degrading the environment through deforestation.

FABRICATION AND INDUSTRIAL APPLICATION OF FERROMANGANESE COMPOSITE BRIQUETTE

Organic binder is used for briquetting manganese ore and coke fines to fabricate composite briquette with high strength and resistivity, thermal stability, good softening property and reducibility through simple process ,which is advantageous to deep insertion of electrodes,improvement of permeability in burden layer and stabilization of operating process during smelting.Significant effects have been obtained from the industrial application in an 1800 kVA ferromanganese arc furnace charged with 50% of composite briquette: 20% electricity was saved and 9.6% more manganese was recovered.

Mechanism of sulfur capture during coal briquette combustion

The mechanisms of sulfur capturing during coal briquette combustion was discussed. Various factors affecting sulfur removal efficiency have been studied. Characterization of the slag left after combustion has been carried out by using X ray diffraction (XRD), Messbauer spectroscopy (MS), scanning electron microscopy (SEM), energy dispersion X ray analysis (EDAX), and electron spectroscopy for chemical analysis (ESCA). No other sulfur containing species besides CaSO 4 was found. Small amount of CaFe 3(SiO 4) 2OH, some complexes of CaO SiO 2 Fe 2O 3 and vitreous iron oxides were identified on the surface of CaSO 4 grains. This might explain the mechanism of sulfur fixation during coal briquettes combustion.