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Segregation of Liquid Phase in the Extruded Semisolid Metal
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作者 Zhao YANG,Haifeng ZHANG,Aiming WANG,Bingzhe DING Zhuangqi HU Shenyang National Lab.for Materials Science,Institute of Metal Research,Chinese Academy of Sciences, Shenyang 110016,China 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2003年第3期209-212,共4页
The influence of stress and strain on the solid/liquid segregation formed in deformed semisolid metal was studied.Thecompression experiment at a low constant strain rate was conducted on a Gleeble 1500 thermo-mechanic... The influence of stress and strain on the solid/liquid segregation formed in deformed semisolid metal was studied.Thecompression experiment at a low constant strain rate was conducted on a Gleeble 1500 thermo-mechanical sireulator.The stress and strain fields of the samples were calculated by finite element method.The experiment results and themodeling results prove that the hydrostatic pressure gradient is the driving force for solid/liquid segregation.Thesegregated liquid phase usually agglomerates in the micropores and shear bands are created by sliding of equiaxeddendrite grains.The sliding among the grains is influenced by the solid fraction and grain size of the semisolid slurry,so as the solid fraction and grain size change,the morphology of the segregated liquid changes. 展开更多
关键词 semisolid metal Solid/liquid segregation Hydrostatic pressure Sliding of grains
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Application of semisolid process to Zr-based metallic glass matrix composites 被引量:1
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作者 T.TAMURA A.MAKAYA K.MIWA 《中国有色金属学会会刊:英文版》 CSCD 2010年第S3期719-722,共4页
The effect of the cooling slope on the structure of Zr-based metallic glass matrix composites was investigated by changing the cooling slope.The synthesis of bulk metallic glass composites was made by a process combin... The effect of the cooling slope on the structure of Zr-based metallic glass matrix composites was investigated by changing the cooling slope.The synthesis of bulk metallic glass composites was made by a process combining cooling slope casting and Cu mold casting for Zr66.4Nb6.4Cu10.5Ni8.7Al8 alloys.The results show that the semisolid slurry which consists of the spheroidal or rosette-type BCC crystals and the liquid phase which forms metallic glass phase can be formed by the cooling slope process in this alloy system.However,the semisolid slurry cannot reach to the mold.It is considered that higher viscosity of the liquid phase which forms metallic glass phase causes this result.Thus,parameters of the cooling slope have to be examined further. 展开更多
关键词 semisolid processing BULK metallic glass composite crystal particle COOLING SLOPE CASTING
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Grain Size Control of Semisolid A356 Alloy Manufactured by Electromagnetic Stirring 被引量:23
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作者 P.K.Seo C.G.Kang 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2005年第2期219-225,共7页
To investigate the possibility of substituting the mechanical stirring system with electromagnetic stirring (EMS) system for aluminum rheo die-casting, the EMS under the different stirring cooling conditions was carri... To investigate the possibility of substituting the mechanical stirring system with electromagnetic stirring (EMS) system for aluminum rheo die-casting, the EMS under the different stirring cooling conditions was carried out. It was found that in the early period of solidification, the dendrite breakages led to a fine primary phase. When dendrites grew coarsely, the effect of ripening on grain size overwhelmed that of dendrite breakage. It was also found that the high cooling rate favored large nucleation rate, and led to a fine primary phase. But high cooling rate also made the growth rate of the dendrite arm, which prevented the dendrite arm from being sheared off. Therefore there were a suitable stirring time and suitable cooling rate to obtain the best rheo die-casting structure. Qualified semisolid A356 aluminum alloy was successfully manufactured with short time EMS. 展开更多
关键词 semisolid metal process Electromagnetic stirring Rheo die-casting Grain size control
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Observation of interface of two kinds of bi-metal composite parts prepared by thixo-forging 被引量:4
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作者 杨昭 周丽 董建雄 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2010年第9期1579-1584,共6页
Two kinds of bi-metal composite parts (Sn-15%Pb and Pb-22%Sn bi-metal system, and Al-7%Si and SiCp/6061 MMC bi-metal system) were prepared by the strain-induced melt activated thixo-forging. The interfaces of the bi... Two kinds of bi-metal composite parts (Sn-15%Pb and Pb-22%Sn bi-metal system, and Al-7%Si and SiCp/6061 MMC bi-metal system) were prepared by the strain-induced melt activated thixo-forging. The interfaces of the bi-metal composites were observed by OM and SEM. The observations show that the semisolid metals keep independence during thixo-forging. The solid phases in the semisolid slurries maintain their original morphologies after thixo-forging. The liquid phases near the interface mix together and form a thin layer. The interfaces are bonded firmly with the metallurgical bonding. No oxide layers are found at the interfaces. Strengths of the interfaces were investigated by the micro-hardness test. The experimental results show that the composite interfaces have high strength. However, the agglomerated enhancing particles cause fine defect on the interface of the Al-7%Si and SiCr/6061 MMC bi-metal composite. 展开更多
关键词 semisolid metal processing bi-metal composite thixo-forming die-forging metal matrix composite
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Effect of Process Factors on Microstructure of Semisolid Continuous Casting Billets 被引量:1
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作者 Shuming Xing, Qijie Zhai, Hanqi Hu ( Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China School of Material Science and Engineering, Shanghai University, Shanghai 200072, China Material Science and Engineering School, Univer 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2000年第4期242-245,共4页
Semisolid continuous casting (SSCC) is a new technology to produce billets for semisolid metal forming (SSMF). The effect of process factors, such as pouring temperature, stirring rate, preheating temperature and ther... Semisolid continuous casting (SSCC) is a new technology to produce billets for semisolid metal forming (SSMF). The effect of process factors, such as pouring temperature, stirring rate, preheating temperature and thermal conductivity of stirring chamber, on the microstructure of SSCC billets was studied by means of the factorial experimental method. The results show that the microstructure of SSCC billets can be controlled by the above-mentioned four process factors. In order to obtain fine and rounded granular grains in an SSCC billet, the pouring temperature, preheating temperature and stirring rate should be kept in a moderate range, and the thermal conductivity of stirring chamber should be high. The regression equations with the process factors connecting the microstructure was also set up based on experimental data. 展开更多
关键词 semisolid metal continuous casting process factors microstructure metallurgy
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Semisolid lead-antimony alloys for cars batteries
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作者 A.POLA M.GELFI +1 位作者 M.M ODIGELL R.ROBERTI 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2010年第9期1774-1779,共6页
The application of semisolid process was investigated on Pb-Sb alloys that are normally used for metallic parts in car batteries, in order to increase their mechanical properties and corrosion resistance.The semisolid... The application of semisolid process was investigated on Pb-Sb alloys that are normally used for metallic parts in car batteries, in order to increase their mechanical properties and corrosion resistance.The semisolid behaviour of a Pb-4%Sb alloy was analysed by means of rheological and calorimetry differential scanning experiments.The alloy was melted, treated by ultrasound to obtain the semisolid state and then poured into permanent moulds.Some of these samples were also heated in semisolid temperature range and injected in thixo-casting apparatus.Both poured and injected samples were characterized by metallographic analysis, mechanical test and electrochemical corrosion experiments.The results show an improvement of mechanical and corrosion resistance with respect to samples obtained by conventional casting technique. 展开更多
关键词 Pb-based alloys semisolid metal corrosion resistance VISCOSITY
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Effects of vibration and grain refiner on microstructure of semisolid slurry of hypoeutectic Al-Si alloy 被引量:8
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作者 赵君文 吴树森 +2 位作者 谢礼志 安萍 毛有武 《中国有色金属学会会刊:英文版》 EI CSCD 2008年第4期842-846,共5页
The effects of vibration and grain refiner on the microstructure of semisolid slurry of hypoeutectic Al-Si alloy were studied. The impact of vibration on the convection of liquid was conducted by using a system of wat... The effects of vibration and grain refiner on the microstructure of semisolid slurry of hypoeutectic Al-Si alloy were studied. The impact of vibration on the convection of liquid was conducted by using a system of water-particle tracer. The 356 melt at temperature of 630-660 ℃ with or without grain refiner Al-5%Ti-1%B was poured into a metal cup as the vibrating vessel, then it was cooled to 590-610 ℃ in the semisolid zone and kept for some time, subsequently vibration with different frequencies was applied. The results show that the primary α(Al) particles become finer and rounder with the increase of vibration frequency. The slurry with primary α(Al) equivalent particle diameter(EPD) of about 90 μm and average shape coefficient(ASC) of about 0.5 can be prepared under vibration of 20 Hz. With the combined action of vibration and grain refiner Al-5Ti-B, even smaller and rounder spheroids with EPD of about 85 μm and ASC of about 0.6 are obtained. 展开更多
关键词 亚共晶铝硅合金 机械振动 半固态金属 晶粒细化剂 微观结构
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Stability condition of semisolid continuous casting process 被引量:4
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作者 邢书明 曾大本 +2 位作者 胡汉起 马静 李亚敏 《中国有色金属学会会刊:英文版》 CSCD 2001年第1期51-53,共3页
The major unsteady phenomena in semisolid continuous casting process are the breakage and breakout. The essential reasons for them are the passageway blocking or the solidified shell too thin to endure the withdrawal ... The major unsteady phenomena in semisolid continuous casting process are the breakage and breakout. The essential reasons for them are the passageway blocking or the solidified shell too thin to endure the withdrawal force because of the remained shell formed at the beginning and its developing afterwards. Through theoretically analyzing the crack filling and the remained shell developing, stability conditions were presented. The essential one of them is that the stress acted on the semisolid slurry must be larger than the yield stress of it. The condition without breakage is to build a balance between the increase of the remained shell resulted in solidifying and the decrease of it resulted in flowing of the semisolid slurry. The condition without breakout is to ensure the solidified thickness larger than the safe thickness. The corresponding mathematical formulas of these conditions were set up and the verification experiments show that these conditions are reliable in applications. [ 展开更多
关键词 semisolid metal CONTINUOUS CASTING stability CONDITION BREAKAGE BREAKOUT
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Numerical simulation on electromagnetic field,flow field and temperature field in semisolid slurry preparation by A-EMS 被引量:13
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作者 ZHANG Zhifeng,CHEN Xingrun,XU Jun,and SHI Likai National Engineering & Technology Research Center for Nonferrous Metal Matrix Composites,General Research Institute for Nonferrous Metals,Beijing 100088,China 《Rare Metals》 SCIE EI CAS CSCD 2010年第6期635-641,共7页
A two-dimensional computational model coupling an annular electromagnetic stirring(A-EMS) with a macroscopic heat and fluid flow analysis in Al-alloys semisolid slurry preparation was developed.The dynamic evolution... A two-dimensional computational model coupling an annular electromagnetic stirring(A-EMS) with a macroscopic heat and fluid flow analysis in Al-alloys semisolid slurry preparation was developed.The dynamic evolutions of the electromagnetic field,flow field,and temperature field were presented successfully by commercial software ANSYS 10.0 with corresponding experimental verification.A horizontally rotational electromagnetic field and,thereby,a more intensive velocity field were uniformly distributed in the stirred melt even at commercial frequency,and thus,a lower temperature difference in the stirred melt and subsequent uniformly fine microstructures were obtained compared with the normal electromagnetic stirring.The simulation results were in good agreement with experimental ones. 展开更多
关键词 metal forming electromagnetic stirring numerical analysis semisolid slurry
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半固态金属制备原理与应用 被引量:25
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作者 张奎 刘国钧 +5 位作者 张永忠 徐骏 吕晋宁 樊建中 张少明 石力开 《稀有金属》 EI CAS CSCD 北大核心 1998年第6期447-449,共3页
综述了半固态金属加工的特点以及主要制备方法。从金属凝固原理出发,结合实验结果论述了半固态金属组织的几种生成机制以及这些生成机制在工程实施中将遇到的困难。
关键词 半固态加工 金属 凝固 半固态金属
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半固态加工制浆技术的研究进展 被引量:14
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作者 张小立 李廷举 +3 位作者 谢水生 王同敏 曹志强 金俊泽 《稀有金属材料与工程》 SCIE EI CAS CSCD 北大核心 2009年第8期1495-1500,共6页
概述了半固态金属加工制浆工艺的发展以及研究现状,介绍了具有代表性的几种半固态加工技术及其相应的制浆技术,总结了强制对流条件下非枝晶组织的形成机制。流程简洁、成本低廉的流变成形工艺路线成为当前的发展方向,形成具有高密度晶... 概述了半固态金属加工制浆工艺的发展以及研究现状,介绍了具有代表性的几种半固态加工技术及其相应的制浆技术,总结了强制对流条件下非枝晶组织的形成机制。流程简洁、成本低廉的流变成形工艺路线成为当前的发展方向,形成具有高密度晶核的半固态浆料是获取高质量半固态加工部件的必要条件。 展开更多
关键词 半固态金属加工 制浆技术 半固态浆料 流变成形
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半固态连铸过程拉漏(断)机理研究 被引量:12
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作者 邢书明 李亚敏 +7 位作者 马静 陈维视 翟启杰 胡汉起 杨秀斌 杨日增 贺丽荣 杨天增 《特种铸造及有色合金》 EI CAS CSCD 北大核心 2000年第1期16-19,共4页
利用自行设计制造的半固态连铸机对Fe-Cr-C系及Fe-Mn-C系合金进行了半固态连铸试验。着重研究了工艺参数对拉漏及拉断现象的影响,探讨了拉漏拉断的条件及机理,提出了防止拉漏拉断的技术途径。
关键词 半固态连铸 拉漏 拉断 半固态连铸机
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半固态金属成形技术的发展及应用现状 被引量:10
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作者 谭建波 李迅 +2 位作者 李立新 李增民 魏胜辉 《河北科技大学学报》 CAS 2003年第4期24-28,56,共6页
从半固态成形技术的背景、半固态金属浆料的制备、半固态金属的成形工艺等方面论述了半固态金属成形技术的发展及研究现状,并叙述了我国及发达国家半固态金属成形技术的应用现状。介绍了半固态金属浆料的制备方法(如机械搅拌法、电磁搅... 从半固态成形技术的背景、半固态金属浆料的制备、半固态金属的成形工艺等方面论述了半固态金属成形技术的发展及研究现状,并叙述了我国及发达国家半固态金属成形技术的应用现状。介绍了半固态金属浆料的制备方法(如机械搅拌法、电磁搅拌法、应变诱发熔体激活法、粉末冶金法等)、半固态金属的成形工艺方法(如半固态塑性加工:半固态锻造、半固态挤压和半固态轧制等;半固态压铸:流变铸造和触变铸造),并概述了各种成形工艺方法的基本原理及所加工产品的范围。 展开更多
关键词 半固态金属成形技术 半固态金属浆料 成形工艺 金属加工技术 机械搅拌法 粉末冶金法 应变诱发熔体激活法 电磁搅拌法
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半固态模锻ZL101铝合金车轮的组织与力学性能 被引量:13
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作者 王顺成 戚文军 +2 位作者 郑开宏 李景谭 李伟东 《材料热处理学报》 EI CAS CSCD 北大核心 2013年第5期116-120,共5页
采用低过热度浇注法制备半固态ZL101铝合金圆棒坯料,在200 T立式油压机上模锻成形铝合金车轮,研究了铝合金车轮的组织与力学性能。结果表明:低过热度浇注法制备ZL101铝合金圆棒坯的合理浇注温度为635~655℃,棒坯组织为细小均匀的等轴... 采用低过热度浇注法制备半固态ZL101铝合金圆棒坯料,在200 T立式油压机上模锻成形铝合金车轮,研究了铝合金车轮的组织与力学性能。结果表明:低过热度浇注法制备ZL101铝合金圆棒坯的合理浇注温度为635~655℃,棒坯组织为细小均匀的等轴和球形α-Al晶粒,棒坯合适的二次加热工艺为600℃等温加热60~80 min。半固态模锻ZL101铝合金车轮组织由球形α-Al晶粒和α+Si共晶组织组成,经T6热处理后,其屈服强度、抗拉强度和伸长率分别为211.9 MPa、318.1 MPa和5.9%,表明半固态模锻铝合金车轮具有较高的综合力学性能。 展开更多
关键词 铝合金车轮 半固态金属 模锻 低过热度浇注
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半固态铝合金设计与试验研究 被引量:22
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作者 徐骏 田战峰 +2 位作者 石力开 刘玉芹 樊中云 《稀有金属》 EI CAS CSCD 北大核心 2004年第2期358-361,共4页
在半固态加工的基本原理基础上采用合金热力学计算方法设计了Al Si Mg系半固态新合金 ,并进行了初步的试验验证。结果表明 ,新合金在铸态和半固态下的组织和力学性能特点与预测结果基本一致 ,并且发现适当增加Mg ,Si含量可以改善铝合金... 在半固态加工的基本原理基础上采用合金热力学计算方法设计了Al Si Mg系半固态新合金 ,并进行了初步的试验验证。结果表明 ,新合金在铸态和半固态下的组织和力学性能特点与预测结果基本一致 ,并且发现适当增加Mg ,Si含量可以改善铝合金半固态加工性能和提高合金的力学性能。这对进一步开发新型的实用半固态合金具有一定的指导作用。 展开更多
关键词 合金设计 半固态金属 铝合金
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半固态高铬铸铁的流变铸造组织的演变 被引量:8
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作者 杨昭 张海峰 +2 位作者 王爱民 丁炳哲 胡壮麒 《稀有金属材料与工程》 SCIE EI CAS CSCD 北大核心 2003年第1期23-26,共4页
通过研究搅拌强度,冷却速度对高铬铸铁流变铸造组织的影响及采用EMPA和EBSD技术研究小角晶界、晶粒簇丛的精细特征,发现冷却速度控制了枝晶臂所受扭矩大小与根部直径大小的比例,适当的冷却速度可促进形成头部大、根部小的枝晶臂的形成,... 通过研究搅拌强度,冷却速度对高铬铸铁流变铸造组织的影响及采用EMPA和EBSD技术研究小角晶界、晶粒簇丛的精细特征,发现冷却速度控制了枝晶臂所受扭矩大小与根部直径大小的比例,适当的冷却速度可促进形成头部大、根部小的枝晶臂的形成,从而加速枝晶臂的折断。聚集的小角晶界是扭折但未完全折断的细小枝晶臂在经熟化过程后形成的主干与枝晶臂的界面。晶粒簇丛是由许多被扭折的枝晶臂演变而成。 展开更多
关键词 高铬铸铁 半固态铸造 流变铸造组织 小角晶界 晶粒簇丛
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半固态连铸过程的滞留层尺寸预测 被引量:4
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作者 邢书明 曾大本 +3 位作者 胡汉起 翟启杰 马静 李亚敏 《中国有色金属学报》 EI CAS CSCD 北大核心 2000年第6期800-803,共4页
通过对凝固层的受力分析 ,提出了滞留层初期尺寸的预测模型及定量计算方法 ,并据此分析了各工艺因素的影响趋势。结果表明 ,在通常范围内增加结晶器直径或减小其长度、提高凝固系数或提高结晶器内的纵向温度梯度、减小拉坯速度、降低制... 通过对凝固层的受力分析 ,提出了滞留层初期尺寸的预测模型及定量计算方法 ,并据此分析了各工艺因素的影响趋势。结果表明 ,在通常范围内增加结晶器直径或减小其长度、提高凝固系数或提高结晶器内的纵向温度梯度、减小拉坯速度、降低制浆室高度、改善结晶器润滑 ,都可以提高初期裂口的形成位置 ,减小滞留尺寸 ,进而有利于提高半固态连铸过程的稳定性。验证实验表明 ,这一预测模型的误差在 5 %~ 10 展开更多
关键词 半固态金属 连铸 滞留层 尺寸预测 半固态连铸
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半固态加工制浆技术的研究进展 被引量:3
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作者 张小立 李廷举 +3 位作者 谢水生 王同敏 曹志强 金俊泽 《特种铸造及有色合金》 CAS CSCD 北大核心 2008年第S1期36-40,共5页
概述了半固态金属加工制浆工艺的发展以及研究现状,介绍了具有代表性的几种半固态加工技术及其相应的制浆技术,总结了强制对流条件下非枝晶组织的形成机制。流程简洁、成本低廉的流变成形工艺路线成为当前的发展方向,形成具有高密度晶... 概述了半固态金属加工制浆工艺的发展以及研究现状,介绍了具有代表性的几种半固态加工技术及其相应的制浆技术,总结了强制对流条件下非枝晶组织的形成机制。流程简洁、成本低廉的流变成形工艺路线成为当前的发展方向,形成具有高密度晶核的半固态浆料是获取高质量半固态加工部件的必要条件。 展开更多
关键词 半固态金属加工 制浆技术 半固态浆料 流变成形
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半固态加工技术的进展及我国应对措施 被引量:5
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作者 任栖锋 石路 +1 位作者 路贵民 崔建忠 《材料与冶金学报》 CAS 2002年第1期15-19,共5页
半固态金属成形技术具有高效、节能、近终形生产和成形件性能高等许多优点 ,被专家们称为 2 1世纪最具前景的加工方法 .本文介绍了半固态金属成形的成形工艺、坯料制备工艺、微观组织、数值模拟状况及国内外研究应用情况 ,展望了半固态... 半固态金属成形技术具有高效、节能、近终形生产和成形件性能高等许多优点 ,被专家们称为 2 1世纪最具前景的加工方法 .本文介绍了半固态金属成形的成形工艺、坯料制备工艺、微观组织、数值模拟状况及国内外研究应用情况 ,展望了半固态金属的前景 ,提出了我国的应对措施 . 展开更多
关键词 半固态金属成形 制浆 数值模拟 应对措施
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半固态金属微结构与流变性的关系 被引量:3
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作者 李亮 周晓薇 +1 位作者 方戈亮 陈金玉 《沈阳师范大学学报(自然科学版)》 CAS 2005年第2期137-142,共6页
从固体颗粒形态、颗粒大小、聚集程度、聚集体堆积方式4个方面系统地阐述了半固态金属微结构与其流变性的关系.证明了微结构决定流变性,而外部流变因素如剪切速率和剪切时间,是通过改变体系的微结构来影响其流变行为的.
关键词 半固态金属浆料 微结构 流变行为 表观粘度
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