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Toward understanding the microstructure characteristics,phase selection and magnetic properties of laser additive manufactured Nd-Fe-B permanent magnets 被引量:1
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作者 Bo Yao Nan Kang +6 位作者 Xiangyu Li Dou Li Mohamed EL Mansori Jing Chen Haiou Yang Hua Tan Xin Lin 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2024年第1期277-294,共18页
Nd-Fe-B permanent magnets play a crucial role in energy conversion and electronic devices.The essential magnetic properties of Nd-Fe-B magnets,particularly coercivity and remanent magnetization,are significantly infue... Nd-Fe-B permanent magnets play a crucial role in energy conversion and electronic devices.The essential magnetic properties of Nd-Fe-B magnets,particularly coercivity and remanent magnetization,are significantly infuenced by the phase characteristics and microstructure.In this work,Nd-Fe-B magnets were manufactured using vacuum induction melting(VIM),laser directed energy deposition(LDED)and laser powder bed fusion(LPBF)technologies.Themicrostructure evolution and phase selection of Nd-Fe-B magnets were then clarified in detail.The results indicated that the solidification velocity(V)and cooling rate(R)are key factors in the phase selection.In terms of the VIM-casting Nd-Fe-B magnet,a large volume fraction of theα-Fe soft magnetic phase(39.7 vol.%)and Nd2Fe17Bxmetastable phase(34.7 vol.%)areformed due to the low R(2.3×10-1?C s-1),whereas only a minor fraction of the Nd2Fe14B hard magnetic phase(5.15 vol.%)is presented.For the LDED-processed Nd-Fe-B deposit,although the Nd2Fe14B hard magnetic phase also had a low value(3.4 vol.%)as the values of V(<10-2m s-1)and R(5.06×103?C s-1)increased,part of theα-Fe soft magnetic phase(31.7vol.%)is suppressed,and a higher volume of Nd2Fe17Bxmetastable phases(47.5 vol.%)areformed.As a result,both the VIM-casting and LDED-processed Nd-Fe-B deposits exhibited poor magnetic properties.In contrast,employing the high values of V(>10-2m s-1)and R(1.45×106?C s-1)in the LPBF process resulted in the substantial formation of the Nd2Fe14B hard magnetic phase(55.8 vol.%)directly from the liquid,while theα-Fe soft magnetic phase and Nd2Fe17Bxmetastable phase precipitation are suppressed in the LPBF-processed Nd-Fe-B magnet.Additionally,crystallographic texture analysis reveals that the LPBF-processedNd-Fe-B magnets exhibit isotropic magnetic characteristics.Consequently,the LPBF-processed Nd-Fe-B deposit,exhibiting a coercivity of 656 k A m-1,remanence of 0.79 T and maximum energy product of 71.5 k J m-3,achieved an acceptable magnetic performance,comparable to other additive manufacturing processed Nd-Fe-B magnets from MQP(Nd-lean)Nd-Fe-Bpowder. 展开更多
关键词 laser additive manufacturing(LAM) Nd-Fe-B permanent magnets numerical simulation microstructure magnetic properties
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Mechanical behavior and response mechanism of porous metal structures manufactured by laser powder bed fusion under compressive loading 被引量:1
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作者 Xuanming Cai Yang Hou +6 位作者 Wei Zhang Zhiqiang Fan Yubo Gao Junyuan Wang Heyang Sun Zhujun Zhang Wenshu Yang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第4期737-749,共13页
Al Si10Mg porous protective structure often produces different damage forms under compressive loading,and these damage modes affect its protective function.In order to well meet the service requirements,there is an ur... Al Si10Mg porous protective structure often produces different damage forms under compressive loading,and these damage modes affect its protective function.In order to well meet the service requirements,there is an urgent need to comprehensively understand the mechanical behavior and response mechanism of AlSi10Mg porous structures under compressive loading.In this paper,Al Si10Mg porous structures with three kinds of volume fractions are designed and optimized to meet the requirements of high-impact,strong-energy absorption,and lightweight characteristics.The mechanical behaviors of AlSi10Mg porous structures,including the stress-strain relationship,structural bearing state,deformation and damage modes,and energy absorption characteristics,were obtained through experimental studies at different loading rates.The damage pattern of the damage section indicates that AlSi10Mg porous structures have both ductile and brittle mechanical properties.Numerical simulation studies show that the AlSi10Mg porous structure undergoes shear damage due to relative misalignment along the diagonal cross-section,and the damage location is almost at 45°to the load direction,which is the most direct cause of its structural damage,revealing the damage mechanism of AlSi10Mg porous structures under the compressive load.The normalized energy absorption model constructed in the paper well interprets the energy absorption state of Al Si10Mg porous structures and gives the sensitive location of the structures,and the results of this paper provide important references for peers in structural design and optimization. 展开更多
关键词 AlSi10Mg additive manufacture energy absorption characteristics damage by deformation mechanical behavior
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Additively manufactured Ti–Ta–Cu alloys for the next-generation load-bearing implants 被引量:1
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作者 Amit Bandyopadhyay Indranath Mitra +4 位作者 Sushant Ciliveri Jose D Avila William Dernell Stuart B Goodman Susmita Bose 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2024年第1期353-374,共22页
Bacterial colonization of orthopedic implants is one of the leading causes of failure and clinical complexities for load-bearing metallic implants. Topical or systemic administration of antibiotics may not offer the m... Bacterial colonization of orthopedic implants is one of the leading causes of failure and clinical complexities for load-bearing metallic implants. Topical or systemic administration of antibiotics may not offer the most efficient defense against colonization, especially in the case of secondary infection, leading to surgical removal of implants and in some cases even limbs. In this study, laser powder bed fusion was implemented to fabricate Ti3Al2V alloy by a 1:1 weight mixture of CpTi and Ti6Al4V powders. Ti-Tantalum(Ta)–Copper(Cu) alloys were further analyzed by the addition of Ta and Cu into the Ti3Al2V custom alloy. The biological,mechanical, and tribo-biocorrosion properties of Ti3Al2V alloy were evaluated. A 10 wt.% Ta(10Ta) and 3 wt.% Cu(3Cu) were added to the Ti3Al2V alloy to enhance biocompatibility and impart inherent bacterial resistance. Additively manufactured implants were investigated for resistance against Pseudomonas aeruginosa and Staphylococcus aureus strains of bacteria for up to 48 h. A 3 wt.% Cu addition to Ti3Al2V displayed improved antibacterial efficacy, i.e.78%–86% with respect to CpTi. Mechanical properties for Ti3Al2V–10Ta–3Cu alloy were evaluated, demonstrating excellent fatigue resistance, exceptional shear strength, and improved tribological and tribo-biocorrosion characteristics when compared to Ti6Al4V. In vivo studies using a rat distal femur model revealed improved early-stage osseointegration for alloys with10 wt.% Ta addition compared to CpTi and Ti6Al4V. The 3 wt.% Cu-added compositions displayed biocompatibility and no adverse infammatory response in vivo. Our results establish the Ti3Al2V–10Ta–3Cu alloy’s synergistic effect on improving both in vivo biocompatibility and microbial resistance for the next generation of load-bearing metallic implants. 展开更多
关键词 TI6AL4V load-bearing implants additive manufacturing 3D printing antibacterial performance
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An overview of additively manufactured metal matrix composites:preparation,performance,and challenge
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作者 Liang-Yu Chen Peng Qin +1 位作者 Lina Zhang Lai-Chang Zhang 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2024年第5期118-161,共44页
Metal matrix composites(MMCs)are frequently employed in various advanced industries due to their high modulus and strength,favorable wear and corrosion resistance,and other good properties at elevated temperatures.In ... Metal matrix composites(MMCs)are frequently employed in various advanced industries due to their high modulus and strength,favorable wear and corrosion resistance,and other good properties at elevated temperatures.In recent decades,additive manufacturing(AM)technology has garnered attention as a potential way for fabricating MMCs.This article provides a comprehensive review of recent endeavors and progress in AM of MMCs,encompassing available AM technologies,types of reinforcements,feedstock preparation,synthesis principles during the AM process,typical AM-produced MMCs,strengthening mechanisms,challenges,and future interests.Compared to conventionally manufactured MMCs,AM-produced MMCs exhibit more uniformly distributed reinforcements and refined microstructure,resulting in comparable or even better mechanical properties.In addition,AM technology can produce bulk MMCs with significantly low porosity and fabricate geometrically complex MMC components and MMC lattice structures.As reviewed,many AM-produced MMCs,such as Al matrix composites,Ti matrix composites,nickel matrix composites,Fe matrix composites,etc,have been successfully produced.The types and contents of reinforcements strongly influence the properties of AM-produced MMCs,the choice of AM technology,and the applied processing parameters.In these MMCs,four primary strengthening mechanisms have been identified:Hall–Petch strengthening,dislocation strengthening,load transfer strengthening,and Orowan strengthening.AM technologies offer advantages that enhance the properties of MMCs when compared with traditional fabrication methods.Despite the advantages above,further challenges of AM-produced MMCs are still faced,such as new methods and new technologies for investigating AM-produced MMCs,the intrinsic nature of MMCs coupled with AM technologies,and challenges in the AM processes.Therefore,the article concludes by discussing the challenges and future interests of AM of MMCs. 展开更多
关键词 additive manufacturing FEEDSTOCK metal matrix composites MICROSTRUCTURE PERFORMANCE
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Post processing of additive manufactured Mg alloys:Current status,challenges,and opportunities
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作者 Nooruddin Ansari Fatima Ghassan Alabtah +1 位作者 Mohammad I.Albakri Marwan Khraisheh 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第4期1283-1310,共28页
Magnesium(Mg)and its alloys are emerging as a structural material for the aerospace,automobile,and electronics industries,driven by the imperative of weight reduction.They are also drawing notable attention in the med... Magnesium(Mg)and its alloys are emerging as a structural material for the aerospace,automobile,and electronics industries,driven by the imperative of weight reduction.They are also drawing notable attention in the medical industries owing to their biodegradability and a lower elastic modulus comparable to bone.The ability to manufacture near-net shape products featuring intricate geometries has sparked huge interest in additive manufacturing(AM)of Mg alloys,reflecting a transformation in the manufacturing sectors.However,AM of Mg alloys presents more formidable challenges due to inherent properties,particularly susceptibility to oxidation,gas trapping,high thermal expansion coefficient,and low solidification temperature.This leads to defects such as porosity,lack of fusion,cracking,delamination,residual stresses,and inhomogeneity,ultimately influencing the mechanical,corrosion,and surface properties of AM Mg alloys.To address these issues,post-processing of AM Mg alloys are often needed to make them suitable for application.The present article reviews all post-processing techniques adapted for AM Mg alloys to date,including heat treatment,hot isostatic pressing,friction stir processing,and surface peening.The utilization of these methods within the hybrid AM process,employing interlayer post-processing,is also discussed.Optimal post-processing conditions are reported,and their influence on the microstructure,mechanical,and corrosion properties are detailed.Additionally,future prospects and research directions are proposed. 展开更多
关键词 Magnesium alloy Additive manufacturing POST-PROCESSING Heat treatment HIP
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Quasi-static and dynamic compressive behaviour of additively manufactured Menger fractal cube structures
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作者 Damith Mohotti Dakshitha Weerasinghe +3 位作者 Madhusha Bogahawaththa Hongxu Wang Kasun Wijesooriya Paul JHazell 《Defence Technology(防务技术)》 SCIE EI CAS CSCD 2024年第7期39-49,共11页
This paper presents the first-ever investigation of Menger fractal cubes'quasi-static compression and impact behaviour.Menger cubes with different void ratios were 3D printed using polylactic acid(PLA)with dimensi... This paper presents the first-ever investigation of Menger fractal cubes'quasi-static compression and impact behaviour.Menger cubes with different void ratios were 3D printed using polylactic acid(PLA)with dimensions of 40 mm×40 mm×40 mm.Three different orders of Menger cubes with different void ratios were considered,namely M1 with a void ratio of 0.26,M2 with a void ratio of 0.45,and M3with a void ratio of 0.60.Quasi-static Compression tests were conducted using a universal testing machine,while the drop hammer was used to observe the behaviour under impact loading.The fracture mechanism,energy efficiency and force-time histories were studied.With the structured nature of the void formation and predictability of the failure modes,the Menger geometry showed some promise compared to other alternatives,such as foams and honeycombs.With the increasing void ratio,the Menger geometries show force-displacement behaviour similar to hyper-elastic materials such as rubber and polymers.The third-order Menger cubes showed the highest energy absorption efficiency compared to the other two geometries in this study.The findings of the present work reveal the possibility of using additively manufactured Menger geometries as an energy-efficient system capable of reducing the transmitting force in applications such as crash barriers. 展开更多
关键词 Additive manufacturing Fractal geometries Menger cube Energy absorption QUASI-STATIC
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Additive manufactured osseointegrated screws with hierarchical design
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作者 Wenbo Yang Hao Chen +6 位作者 Haotian Bai Yifu Sun Aobo Zhang Yang Liu Yuchao Song Qing Han Jincheng Wang 《Bio-Design and Manufacturing》 SCIE EI CAS CSCD 2024年第2期206-235,共30页
Bone screws are devices used to fix implants or bones to bones.However,conventional screws are mechanically fixed with thread and often face long-term failure due to poor osseointegration.To improve osseointegration,s... Bone screws are devices used to fix implants or bones to bones.However,conventional screws are mechanically fixed with thread and often face long-term failure due to poor osseointegration.To improve osseointegration,screws are evolving from solid and smooth to porous and rough.Additive manufacturing(AM)offers a high degree of manufacturing freedom,enabling the preparation of predesigned screws that are porous and rough.This paper provides an overview of the problems currently faced by bone screws:long-term loosening and screw breakage.Next,advances in osseointegrated screws are summarized hierarchically(sub-micro,micro,and macro).At the sub-microscale level,we describe surface-modification techniques for enhancing osseointegration.At the micro level,we summarize the micro-design parameters that affect the mechanical and biological properties of porous osseointegrated screws,including porosity,pore size,and pore shape.In addition,we highlight three promising pore shapes:triply periodic minimal surface,auxetic structure with negative Poisson ratio,and the Voronoi structure.At the macro level,we outline the strategies of graded design,gradient design,and topology optimization design to improve the mechanical strength of porous osseointegrated screws.Simultaneously,this paper outlines advances in AM technology for enhancing the mechanical properties of porous osseointegrated screws.AM osseointegrated screws with hierarchical design are expected to provide excellent long-term fixation and the required mechanical strength. 展开更多
关键词 Bone screws Additive manufacturing Architecture design Surface modification
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Customized heat treatment process enabled excellent mechanical properties in wire arc additively manufactured Mg-RE-Zn-Zr alloys
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作者 Dong Ma Chunjie Xu +7 位作者 Shang Sui Yuanshen Qi Can Guo Zhongming Zhang Jun Tian Fanhong Zeng Sergei Remennik Dan Shechtman 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2024年第4期276-289,共14页
Customized heat treatment is essential for enhancing the mechanical properties of additively manufactured metallic materials,especially for alloys with complex phase constituents and heterogenous microstructure.Howeve... Customized heat treatment is essential for enhancing the mechanical properties of additively manufactured metallic materials,especially for alloys with complex phase constituents and heterogenous microstructure.However,the interrelated evolutions of different microstructure features make it difficult to establish optimal heat treatment processes.Herein,we proposed a method for customized heat treatment process exploration and establishment to overcome this challenge for such kind of alloys,and a wire arc additively manufactured(WAAM)Mg-Gd-Y-Zn-Zr alloy with layered heterostructure was used for feasibility verification.Through this method,the optimal microstructures(fine grain,controllable amount of long period stacking ordered(LPSO)structure and nano-scaleβ'precipitates)and the corresponding customized heat treatment processes(520°C/30 min+200°C/48 h)were obtained to achieve a good combination of a high strength of 364 MPa and a considerable elongation of 6.2%,which surpassed those of other state-of-the-art WAAM-processed Mg alloys.Furthermore,we evidenced that the favorable effect of the undeformed LPSO structures on the mechanical properties was emphasized only when the nano-scaleβ'precipitates were present.It is believed that the findings promote the application of magnesium alloy workpieces and help to establish customized heat treatment processes for additively manufactured materials. 展开更多
关键词 wire arc additive manufacturing heat treatment Mg-RE-Zn-Zr alloys LPSO structure mechanical properties
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Characterization and Modeling of Mechanical Properties of Additively Manufactured Coconut Fiber-Reinforced Polypropylene Composites
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作者 George Mosi Bernard W. Ikua +1 位作者 Samuel K. Kabini James W. Mwangi 《Advances in Materials Physics and Chemistry》 CAS 2024年第6期95-112,共18页
In the face of the increased global campaign to minimize the emission of greenhouse gases and the need for sustainability in manufacturing, there is a great deal of research focusing on environmentally benign and rene... In the face of the increased global campaign to minimize the emission of greenhouse gases and the need for sustainability in manufacturing, there is a great deal of research focusing on environmentally benign and renewable materials as a substitute for synthetic and petroleum-based products. Natural fiber-reinforced polymeric composites have recently been proposed as a viable alternative to synthetic materials. The current work investigates the suitability of coconut fiber-reinforced polypropylene as a structural material. The coconut fiber-reinforced polypropylene composites were developed. Samples of coconut fiber/polypropylene (PP) composites were prepared using Fused Filament Fabrication (FFF). Tests were then conducted on the mechanical properties of the composites for different proportions of coconut fibers. The results obtained indicate that the composites loaded with 2 wt% exhibited the highest tensile and flexural strength, while the ones loaded with 3 wt% had the highest compression strength. The ultimate tensile and flexural strength at 2 wt% were determined to be 34.13 MPa and 70.47 MPa respectively. The compression strength at 3 wt% was found to be 37.88 MPa. Compared to pure polypropylene, the addition of coconut fibers increased the tensile, flexural, and compression strength of the composite. In the study, an artificial neural network model was proposed to predict the mechanical properties of polymeric composites based on the proportion of fibers. The model was found to predict data with high accuracy. 展开更多
关键词 Additive manufacturing Artificial Neural Network Mechanical Properties Natural Fibers POLYPROPYLENE
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Effect of thermo-mechanical treatment on microstructure and mechanical properties of wire-arc additively manufactured Al-Cu alloy
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作者 ZHANG Tao QIN Zhen-yang +2 位作者 GONG Hai WU Yun-xin CHEN Xin 《Journal of Central South University》 SCIE EI CAS CSCD 2024年第7期2181-2193,共13页
Wire-arc additive manufacture(WAAM)has great potential for manufacturing of Al-Cu components.However,inferior mechanical properties of WAAM deposited material restrict its industrial application.Inter-layer cold rolli... Wire-arc additive manufacture(WAAM)has great potential for manufacturing of Al-Cu components.However,inferior mechanical properties of WAAM deposited material restrict its industrial application.Inter-layer cold rolling and thermo-mechanical heat treatment(T8)with pre-stretching deformation between solution and aging treatment were adopted in this study.Their effects on hardness,mechanical properties and microstructure were analyzed and compared to the conventional heat treatment(T6).The results show that cold rolling increases the hardness and strengths,which further increase with T8 treatment.The ultimate tensile strength(UTS)of 513 MPa and yield stress(YS)of 413 MPa can be obtained in the inter-layer cold-rolled sample with T8 treatment,which is much higher than that in the as-deposited samples.The cold-rolled samples show higher elongation than that of as-deposited ones due to significant elimination of porosity in cold rolling;while both the T6 and T8 treatments decrease the elongation.The cold rolling and pre-stretching deformation both contribute to the formation of dense and dispersive precipitatedθ′phases,which inhibits the dislocation movement and enhances the strengths;as a result,T8 treatment shows better strengthening effect than the T6 treatment.The strengthening mechanism was analyzed and it was mainly related to work hardening and precipitation strengthening. 展开更多
关键词 wire-arc additive manufacture inter-layer cold rolling thermal-mechanical treatment microstructure mechanical properties strengthening mechanism
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Microstructure and mechanical properties of GTA-based wire arc additive manufactured AZ91D magnesium alloy
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作者 Xiaoyu Cai Fukang Chen +2 位作者 Bolun Dong Sanbao Lin Chunli Yang 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第8期3180-3192,共13页
Wire arc additive manufacturing offers advantages in producing large metal structures.The current research on GTA-based wire arc additive manufacturing(GTA-WAAM)of magnesium alloys is focused on deformed magnesium all... Wire arc additive manufacturing offers advantages in producing large metal structures.The current research on GTA-based wire arc additive manufacturing(GTA-WAAM)of magnesium alloys is focused on deformed magnesium alloys,mainly on the Mg-Al alloy system.However,there is little research on GTA-WAAM for casting magnesium alloy.This study investigates the microstructural characteristics and mechanical properties of AZ91D magnesium alloy(AZ91D-Mg)deposited by GTA-WAAM.Single-pass multilayer thin-walled components were successfully fabricated.The results show that equiaxed grains dominate the microstructure of the deposited samples.During the remelting process,the precipitated phases dissolve into the matrix,and they precipitate and grow from the matrix under the thermal effect of the subsequent thermal cycle.The mechanical properties in the vertical and horizontal directions are similar,showing higher overall mechanical properties than the casting parts.The average yield strength is 110.5 MPa,the ultimate tensile strength is 243.6 MPa,and the elongation is 11.7%.The overall hardness distribution in the deposited sample is relatively uniform,and the average microhardness is 59.6 HV_(0.2). 展开更多
关键词 GTA Additive manufacturing AZ91D magnesium alloy MICROSTRUCTURE Mechanical properties
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UK manufacturers'sales decline 10%in Q12024
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《China Textile》 2024年第3期58-58,共1页
UK manufacturers experienced a challenging start to 2024,with sales in the first quarter(Q1)down 10 per cent on the previous quarter,according to a report by Unleashed.However,year-on-year growth showed a modest incre... UK manufacturers experienced a challenging start to 2024,with sales in the first quarter(Q1)down 10 per cent on the previous quarter,according to a report by Unleashed.However,year-on-year growth showed a modest increase of 2 per cent,reflecting the Bank of England’s assessment of weak growth in the manufacturing sector. 展开更多
关键词 SALES QUARTER manufactureR
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Research on the Innovative Decisions of Supermarket Private Brands and Designated Manufacturers
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作者 Jia Chen 《Proceedings of Business and Economic Studies》 2024年第1期111-116,共6页
One of the core competencies of a supermarket lies in its branding.With the continuous development of the market economy and the ongoing evolution of consumer demand,private brands have progressively emerged as signif... One of the core competencies of a supermarket lies in its branding.With the continuous development of the market economy and the ongoing evolution of consumer demand,private brands have progressively emerged as significant contributors to supermarket growth.However,a pivotal developmental challenge for supermarkets is navigating the innovative decision-making process between private brands and designated manufacturers.This paper aims to investigate the innovative decisions between private brands and designated manufacturers,along with the relevant promotional strategies employed during entry into the United States market. 展开更多
关键词 SUPERMARKET Private brand Brand manufacturer Innovative decisions
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Robust interface and excellent as-built mechanical properties of Ti–6Al–4V fabricated through laser-aided additive manufacturing with powder and wire
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作者 Fei Weng Guijun Bi +5 位作者 Youxiang Chew Shang Sui Chaolin Tan Zhenglin Du Jinlong Su Fern Lan Ng 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS 2025年第1期154-168,共15页
The feasibility of manufacturing Ti-6Al-4V samples through a combination of laser-aided additive manufacturing with powder(LAAM_(p))and wire(LAAM_(w))was explored.A process study was first conducted to successfully ci... The feasibility of manufacturing Ti-6Al-4V samples through a combination of laser-aided additive manufacturing with powder(LAAM_(p))and wire(LAAM_(w))was explored.A process study was first conducted to successfully circumvent defects in Ti-6Al-4V deposits for LAAM_(p) and LAAM_(w),respectively.With the optimized process parameters,robust interfaces were achieved between powder/wire deposits and the forged substrate,as well as between powder and wire deposits.Microstructure characterization results revealed the epitaxial prior β grains in the deposited Ti-6Al-4V,wherein the powder deposit was dominated by a finerα′microstructure and the wire deposit was characterized by lamellar α phases.The mechanisms of microstructure formation and correlation with mechanical behavior were analyzed and discussed.The mechanical properties of the interfacial samples can meet the requirements of the relevant Aerospace Material Specifications(AMS 6932)even without post heat treatment.No fracture occurred within the interfacial area,further suggesting the robust interface.The findings of this study highlighted the feasibility of combining LAAM_(p) and LAAM_(w) in the direct manufacturing of Ti-6Al-4V parts in accordance with the required dimensional resolution and deposition rate,together with sound strength and ductility balance in the as-built condition. 展开更多
关键词 laser-aided additive manufacturing powder deposition wire deposition interfacial characteristic mechanical behavior
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Microstructure and Mechanical Properties of Wire + Arc Additively Manufactured 2050 Al–Li Alloy Wall Deposits 被引量:12
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作者 Hao Zhong Bojin Qi +2 位作者 Baoqiang Cong Zewu Qi Hongye Sun 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2019年第6期174-180,共7页
Aluminum–Lithium(Al–Li) alloy is a topic of great interest owing to its high strength and light weight, but there are only a few applications of Al–Li alloy in wire ss, a special AA2050 Al–Li alloy + arc additive ... Aluminum–Lithium(Al–Li) alloy is a topic of great interest owing to its high strength and light weight, but there are only a few applications of Al–Li alloy in wire ss, a special AA2050 Al–Li alloy + arc additive manufacturing(WAAM) process. To identify its feasibility in WAAM procewire was produced and employed in the production of straight-walled components, using a WAAM system based on variable polarity gas tungsten arc welding(VP-GTAW) process. The influence of post-deposited heat treatment on the microstructure and property of the deposit was investigated using optical micrographs(OM), scanning electron microscopy(SEM), X-ray diffraction(XRD), hardness and tensile properties tests. Results revealed that the microstructures of AA2050 aluminum deposits varied with their location layers. The upper layers consisted of fine equiaxed grains, while the bottom layer exhibited a coarse columnar structure. Mechanical properties witnessed a significant improvement after post-deposited heat treatment, with the average micro-hardness reaching 141 HV and the ultimate tensile strength exceeding 400 MPa. Fracture morphology exhibited a typical ductile fracture. 展开更多
关键词 Aluminum-copper-lithium alloy Wire arc additive manufacturing Heat treatment Mechanical properties
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Microstructure and mechanical properties of additive manufactured steel-Al structure materials with nickel gradient layers 被引量:4
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作者 刘一搏 孙清洁 +2 位作者 桑海波 石俊秒 冯吉才 《China Welding》 EI CAS 2016年第1期8-14,共7页
The microstructure and mechanical properties of steel/Al structure material produced by additive manufacturing (AM) was investigated in this work based on the cold metal transfer welding. The results show that the m... The microstructure and mechanical properties of steel/Al structure material produced by additive manufacturing (AM) was investigated in this work based on the cold metal transfer welding. The results show that the microstructure gradually changed from the steel side to the aluminum side. The microstructure in the steel layer consisted of vermiform like ferrite and anstenite structure, while in the aluminum layer the microstructure was constituted by c^-A1 grains and typical reticulate distributive Al-Si eutectic structure. Besides, a 7 y.m thickness Ni-Al intermetallic compound layer was emerged at the interface of nickel and aluminum layer. The maximum room-temperature tensile strength of the Steel-Al structure materials was found to be 54 MPa, the rupture morphology showed a brittle fracture characteristic. 展开更多
关键词 additive manufacture AL-FE gradient material microstructure
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Design,Manufacture and Maintenance of Pressure Equipment Based on Accidents Survey 被引量:3
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作者 CHEN Xuedong AI Zhibin FAN Zhichao WANG Bing DOU Wanbo YANG Tiecheng GUAN Weihe 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2011年第2期167-178,共12页
Most of the important units of pressure equipment have been manufactured successfully in China related to the national key construction projects,such as 10 million tons/year oil refinery,million tons/year ethylene,lar... Most of the important units of pressure equipment have been manufactured successfully in China related to the national key construction projects,such as 10 million tons/year oil refinery,million tons/year ethylene,large coal chemical,etc.However,some of them failed to operate shortly after their putting into service.Some suffered severe damage even during the previous period of manufacture and installation.In this paper,cases of accident survey and failure analysis are given for some typical pressure vessels.It is found that many accidents are related to insufficient consideration of the design and manufacture of the equipment.These accidents occur fundamentally because of the Chinese design standards codes for pressure equipment without risk or life concepts and the support from a database for potential risk existing in their dynamic service.Most designers and manufacturers are unable to make correct design,materials selection and manufacturing process all due to a lack of engineering experience.In order to avoid the repetition of the accidents and improve the safety,reliability and economy of pressure equipment,a platform is suggested for design,manufacture and maintenance of pressure equipment in China based on accidents survey.In other words,some effective precautionary measures are taken at the design and manufacture stage,and the design methodology has to be based on service life requirement and desirable risk level.At the service stage some reasonable inspection/monitoring approaches should be utilized to control risks and ensure the equipment operating safely until its desired lifespan.Finally,the basic scheme and some key technologies are briefly given for the platform construction.The concept of risk and life based design,manufacture and maintenance proposed herein has important significance for improving and perfecting the codes and standards for design,manufacture and maintenance of Chinese pressure-bearing equipment,enhancing the life and reliability of Chinese pressure-bearing equipment and promoting the development of in-service maintenance technology that combines safety and economy. 展开更多
关键词 pressure vessel pressure piping DAMAGE RISK DESIGN manufacture maintenance
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Influence of MB-value of Manufactured Sand on the Shrinkage and Cracking of High Strength Concrete 被引量:4
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作者 王稷良 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS 2009年第2期321-325,共5页
The relation between methylene blue (MB) value of MS and its limestone dust content and clay content was investigated. The effects of MB value ranging from 0.35 to 2.5 on the workability of fresh concrete and crack ... The relation between methylene blue (MB) value of MS and its limestone dust content and clay content was investigated. The effects of MB value ranging from 0.35 to 2.5 on the workability of fresh concrete and crack propagation characteristics at the age of 24 hours, and effects on the mechanical properties, dry shrinkage of the harden concrete were tested. The experimental results show that the MB value is not related with the limestone dust content of MS, but in direct proportion to clay content. With the increase of MB value, the concrete workability decreases, and the flexural strength and 7 d compressive strength reduce markedly, whearas the 28 d compressive strength is not affected. When the MB-value is less than or equal to 1.35, the change of the MB-value has a little influence on early plastic cracking and dry shrinkage property of concrete, but when the MB-value is more than 1.35, the tendency of plastic cracking and dry shrinkage is remarkable. 展开更多
关键词 manufactured sand methylene blue value high strength concrete anti-cracking SHRINKAGE
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Effect of Methylene Blue (MB)-value of Manufactured Sand on the Durability of Concretes 被引量:5
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作者 王稷良 NIU Kaimin +1 位作者 TIAN Bo SUN liqun 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS 2012年第6期1160-1164,共5页
The relation between the methylene blue (MB) value of MS and its limestone powder content and clay content was investigated. The effects of MB values ranging from 0.35 to 2.5 on the workability of fresh concrete, th... The relation between the methylene blue (MB) value of MS and its limestone powder content and clay content was investigated. The effects of MB values ranging from 0.35 to 2.5 on the workability of fresh concrete, the mechanical properties, the resistance to freezing as well as the resistance to chlorine ion permeation of the hardened concrete were all investigated. The experimental results showed that the MB value had no correlation with the limestone powder content of MS, while it was directly related to the clay content. With an increase of MB value, concrete workability decreased, as did the flexural and 7-day compressive strengths, however, the 28-day compressive strength was not affected. Furthermore, influence of MB value on concretes of different strength levels was different. For low-strength concretes, an increase of MB value could improve its impermeability, but this was not the case for high-strength concretes. Instead, their resistance to chloride ion permeability decreased slightly. However, even a slight increase in MB value remarkably accelerated freeze-thaw damage of MS concrete. It was thus concluded that the critical MB value of 1.4 would not cause significant deterioration in the performance of MS concretes. 展开更多
关键词 manufactured sand methylene blue value clay content resistance to freezing chlorine ionpermeability coefficient
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Hall-Petch relationship in selective laser melting additively manufactured metals:using grain or cell size? 被引量:20
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作者 WANG Yin WANG Yue-ting +4 位作者 LI Rui-di NIU Peng-da WANG Min-bo YUAN Tie-chui LI Kun 《Journal of Central South University》 SCIE EI CAS CSCD 2021年第4期1043-1057,共15页
The mechanical properties of many materials prepared by additive manufacturing technology have been greatly improved.High strength is attributed to grain refinement,formation of high density dislocation and existence ... The mechanical properties of many materials prepared by additive manufacturing technology have been greatly improved.High strength is attributed to grain refinement,formation of high density dislocation and existence of cellular structures with nanoscale during manufacturing.In addition,the super-saturated solid solution of elements in the matrix and the solid solution segregation along the wall of the cellular structures also promote the improvement of strength by enhancing dislocation pinning.Hence,the existence of cellular structure in grains leads to differences in the prediction of material strength by Hall-Petch relationship,and there is no unified calculation method to determine the d value as grain size or cell size.In this work,representative materials including austenite 316L SS were printed by selective laser melting(SLM),and the strength was predicted.The values of cell size and grain size were substituted into Hall-Petch formula,and the results showed that the calculation error for 316L is increased from 4.1%to 11.9%.Therefore,it is concluded that the strength predicted by grain size is more accurate than that predicted by cell size in additive manufacturing materials.When calculating the yield strength of laser additive manufacturing metal materials through the Hall-Petch formula,the grain size should be used as the basis for calculation. 展开更多
关键词 additive manufacturing Hall-Petch relationship grains cellular structures mechanical property
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