An Artificial Intelligence‑Assisted Flexible and Wearable Mechanoluminescent Strain Sensor System

The complex wiring,bulky data collection devices,and difficulty in fast and on-site data interpretation significantly limit the practical application of flexible strain sensors as wearable devices.To tackle these challenges,this work develops an artificial intelligenceassisted,wireless,flexible,and wearable mechanoluminescent strain sensor system(AIFWMLS)by integration of deep learning neural network-based color data processing system(CDPS)with a sandwich-structured flexible mechanoluminescent sensor(SFLC)film.The SFLC film shows remarkable and robust mechanoluminescent performance with a simple structure for easy fabrication.The CDPS system can rapidly and accurately extract and interpret the color of the SFLC film to strain values with auto-correction of errors caused by the varying color temperature,which significantly improves the accuracy of the predicted strain.A smart glove mechanoluminescent sensor system demonstrates the great potential of the AIFWMLS system in human gesture recognition.Moreover,the versatile SFLC film can also serve as a encryption device.The integration of deep learning neural network-based artificial intelligence and SFLC film provides a promising strategy to break the“color to strain value”bottleneck that hinders the practical application of flexible colorimetric strain sensors,which could promote the development of wearable and flexible strain sensors from laboratory research to consumer markets.

Bioinspired Ultrasensitive Flexible Strain Sensors for Real‑Time Wireless Detection of Liquid Leakage

Liquid leakage of pipeline networks not only results in considerableresource wastage but also leads to environmental pollution and ecological imbalance.In response to this global issue, a bioinspired superhydrophobic thermoplastic polyurethane/carbon nanotubes/graphene nanosheets flexible strain sensor (TCGS) hasbeen developed using a combination of micro-extrusion compression molding andsurface modification for real-time wireless detection of liquid leakage. The TCGSutilizes the synergistic effects of Archimedean spiral crack arrays and micropores,which are inspired by the remarkable sensory capabilities of scorpions. This designachieves a sensitivity of 218.13 at a strain of 2%, which is an increase of 4300%. Additionally, it demonstrates exceptional durability bywithstanding over 5000 usage cycles. The robust superhydrophobicity of the TCGS significantly enhances sensitivity and stability indetecting small-scale liquid leakage, enabling precise monitoring of liquid leakage across a wide range of sizes, velocities, and compositionswhile issuing prompt alerts. This provides critical early warnings for both industrial pipelines and potential liquid leakage scenariosin everyday life. The development and utilization of bioinspired ultrasensitive flexible strain sensors offer an innovative and effectivesolution for the early wireless detection of liquid leakage.

Flexible Strain Sensors with Ultra‑High Sensitivity and Wide Range Enabled by Crack‑Modulated Electrical Pathways

This study presents a breakthrough in flexible strain sensor technology with the development of an ultrahigh sensitivity and wide-range sensor,addressing the critical challenge of reconciling sensitivity with measurement range.Inspired by the structure of bamboo slips,we introduce a novel approach that utilises liquid metal to modulate the electrical pathways within a cracked platinum fabric electrode.The resulting sensor demonstrates a gauge factor greater than 108 and a strain measurement capability exceeding 100%.The integration of patterned liquid metal enables customisable tuning of the sensor’s response,while the porous fabric structure ensures superior comfort and air permeability for the wearer.Our design not only optimises the sensor’s performance but also enhances the electrical stability that is essential for practical applications.Through systematic investigation,we reveal the intrinsic mechanisms governing the sensor’s response,offering valuable insights for the design of wearable strain sensors.The sensor’s exceptional performance across a spectrum of applications,from micro-strain to large-strain detection,highlights its potential for a wide range of real-world uses,demonstrating a significant advancement in the field of flexible electronics.

A Selective‑Response Hypersensitive Bio‑Inspired Strain Sensor Enabled by Hysteresis Effect and Parallel Through‑Slits Structures

Flexible strain sensors are promising in sensing minuscule mechanical signals,and thereby widely used in various advanced fields.However,the effective integration of hypersensitivity and highly selective response into one flexible strain sensor remains a huge challenge.Herein,inspired by the hysteresis strategy of the scorpion slit receptor,a bio-inspired flexible strain sensor(BFSS)with parallel through-slit arrays is designed and fabricated.Specifically,BFSS consists of conductive monolayer graphene and viscoelastic styrene–isoprene–styrene block copolymer.Under the synergistic effect of the bio-inspired slit structures and flexible viscoelastic materials,BFSS can achieve both hypersensitivity and highly selective frequency response.Remarkably,the BFSS exhibits a high gage factor of 657.36,and a precise identification of vibration frequencies at a resolution of 0.2 Hz through undergoing different morphological changes to high-frequency vibration and low-frequency vibration.Moreover,the BFSS possesses a wide frequency detection range(103 Hz)and stable durability(1000 cycles).It can sense and recognize vibration signals with different characteristics,including the frequency,amplitude,and waveform.This work,which turns the hysteresis effect into a"treasure,"can provide new design ideas for sensors for potential applications including human–computer interaction and health monitoring of mechanical equipment.

DISTRIBUTED MICROBEND FIBER-OPTIC STRAIN SENSOR

The distributed strain sensor has significant application in real time measurement of strain status for large and important engineering structures such as aircraft, bridge and dam. In this paper, a quasi distributed optical fiber strain sensor system is set up using optical time domain reflect technique. The local strain sensors based on a novel microbend configuration are designed and applied to measure local strains along the optical fiber. As the result of the experimental research, the microbend sensors show high sensitivity, good linearity and repeatability in certain operation range.

Application of Tube-Packaged FBG Strain Sensor in Vibration Experi ment of Submarine Pipeline Model

Optical fiber sensors have received increasing attention in the fields of aeronautic and civil engineering for their superior ability to stand explosion, immunity to electromagnetic interference and high accuracy, especially fit for measureroent applications in harsh environment. In this study, a novel FBG （fiber Bragg grating） strain sensor, which is packaged in a 1.2 mm stainless steel tube with epoxy resin, is developed. Experiments are conducted on the universal material testing machine to calibrate its strain transferring characteristics. The sensor has the advantages of small size, high precision and flexible use, and exhibits promising potentials. Five tube-packaged strain FBG sensors have been applied to the vibration experiment of a submarine pipeline model. The strain measttred with the FBG sensor agrees well with that measttred with the electric resistance strain sensor.

Highly Sensitive Ultrathin Flexible Thermoplastic Polyurethane/Carbon Black Fibrous Film Strain Sensor with Adjustable Scaffold Networks

In recently years,high-performance wearable strain sensors have attracted great attention in academic and industrial.Herein,a conductive polymer composite of electrospun thermoplastic polyurethane(TPU)fibrous film matrix-embedded carbon black(CB)particles with adjustable scaffold network was fabricated for high-sensitive strain sensor.This work indicated the influence of stereoscopic scaffold network structure built under various rotating speeds of collection device in electrospinning process on the electrical response of TPU/CB strain sensor.This structure makes the sensor exhibit combined characters of high sensitivity under stretching strain(gauge factor of 8962.7 at 155%strain),fast response time(60 ms),outstanding stability and durability(>10,000 cycles)and a widely workable stretching range(0–160%).This high-performance,wearable,flexible strain sensor has a broad vision of application such as intelligent terminals,electrical skins,voice measurement and human motion monitoring.Moreover,a theoretical approach was used to analyze mechanical property and a model based on tunneling theory was modified to describe the relative change of resistance upon the applied strain.Meanwhile,two equations based from this model were first proposed and offered an effective but simple approach to analyze the change of number of conductive paths and distance of adjacent conductive particles.

Functionalized Fiber-Based Strain Sensors:Pathway to Next-Generation Wearable Electronics

Wearable strain sensors are arousing increasing research interests in recent years on account of their potentials in motion detection,personal and public healthcare,future entertainment,man-machine interaction,artificial intelligence,and so forth.Much research has focused on fiber-based sensors due to the appealing performance of fibers,including processing flexibility,wearing comfortability,outstanding lifetime and serviceability,low-cost and large-scale capacity.Herein,we review the latest advances in functionalization and device fabrication of fiber materials toward applications in fiber-based wearable strain sensors.We describe the approaches for preparing conductive fibers such as spinning,surface modification,and structural transformation.We also introduce the fabrication and sensing mechanisms of state-of-the-art sensors and analyze their merits and demerits.The applications toward motion detection,healthcare,man-machine interaction,future entertainment,and multifunctional sensing are summarized with typical examples.We finally critically analyze tough challenges and future remarks of fiber-based strain sensors,aiming to implement them in real applications.

Highly sensitive and fast response strain sensor based on evanescently coupled micro/nanofibers

Flexible strain sensors play an important role in electronic skins,wearable medical devices,and advanced robots.Herein,a highly sensitive and fast response optical strain sensor with two evanescently coupled optical micro/nanofibers(MNFs)embedded in a polydimethylsiloxane(PDMS)film is proposed.The strain sensor exhibits a gauge factor as high as 64.5 for strain≤0.5%and a strain resolution of 0.0012%which corresponds to elongation of 120 nm on a 1 cm long device.As a proof-of-concept,highly sensitive fingertip pulse measurement is realized.The properties of fast temporal frequency response up to 30 kHz and a pressure sensitivity of 102 kPa^(−1) enable the sensor for sound detection.Such versatile sensor could be of great use in physiological signal monitoring,voice recognition and micro-displacement detection.

Anisotropic,Wrinkled,and Crack-Bridging Structure for Ultrasensitive,Highly Selective Multidirectional Strain Sensors

Flexible multidirectional strain sensors are crucial to accurately determining the complex strain states involved in emerging sensing applications.Although considerable efforts have been made to construct anisotropic structures for improved selective sensing capabilities,existing anisotropic sensors suffer from a trade-off between high sensitivity and high stretchability with acceptable linearity.Here,an ultrasensitive,highly selective multidirectional sensor is developed by rational design of functionally different anisotropic layers.The bilayer sensor consists of an aligned carbon nanotube(CNT)array assembled on top of a periodically wrinkled and cracked CNT-graphene oxide film.The transversely aligned CNT layer bridge the underlying longitudinal microcracks to effectively discourage their propagation even when highly stretched,leading to superior sensitivity with a gauge factor of 287.6 across a broad linear working range of up to 100%strain.The wrinkles generated through a pre-straining/releasing routine in the direction transverse to CNT alignment is responsible for exceptional selectivity of 6.3,to the benefit of accurate detection of loading directions by the multidirectional sensor.This work proposes a unique approach to leveraging the inherent merits of two cross-influential anisotropic structures to resolve the trade-off among sensitivity,selectivity,and stretchability,demonstrating promising applications in full-range,multi-axis human motion detection for wearable electronics and smart robotics.

Direct-Ink-Writing Printed Strain Rosette Sensor Array with Optimized Circuit Layout

The full-field multiaxial strain measurement is highly desired for application of structural monitoring but still challenging,especially when the manufacturing and assembling for largearea sensing devices is quite difficult.Compared with the traditional procedure of gluing commercial strain gauges on the structure surfaces for strain monitoring,the recently developed Direct-Ink-Writing(DIW)technology provides a feasible way to directly print sensors on the structure.However,there are still crucial issues in the design and printing strategies to be probed and improved.Therefore,in this work,we propose an integrated strategy from layered circuit scheme to rapid manufacturing of strain rosette sensor array based on the DIW technology.Benefit from the innovative design with simplified circuit layout and the advantages of DIW for printing multilayer structures,here we achieve optimization design principle for strain rosette sensor array with scalable circuit layout,which enable a hierarchical printing strategy for multiaxial strain monitoring in large scale or multiple domains.The strategy is highly expected to adapt for the emerging requirement in various applications such as integrated soft electronics,nondestructive testing and small-batch medical devices.

Review of graphene-based strain sensors

In this paper, we review various types of graphene-based strain sensors. Graphene is a monolayer of carbon atoms, which exhibits prominent electrical and mechanical properties and can be a good candidate in compact strain sensor ap- plications. However, a perfect graphene is robust and has a low piezoresistive sensitivity. So scientists have been driven to increase the sensitivity using different kinds of methods since the first graphene-based strain sensor was reported. We give a comprehensive review of graphene-based strain sensors with different structures and mechanisms. It is obvious that graphene offers some advantages and has potential for the strain sensor application in the near future.

Preparation and Characterization of Resistive Strain Sensor Based on Braided Skin-Core Rope

This study proposed a new yarn-like strain sensor on the basis of the braided skin-core rope,and investigated the effect of braiding structures on the sensing properties of sensors.The morphology and electromechanical properties of the strain sensor with different braiding structures were compared and evaluated.The results show that the sensing performance of the sensor from a braided skin-core rope depends on both the number of yarns in braiding and the metallized process of braided rope.Generally,the present stretchable skin-core rope-based sensor provides a basis for the formation of a highly sensitive sensing structure.

Highly sensitive and stretchable piezoelectric strain sensor enabled wearable devices for real-time monitoring of respiratory and heartbeat simultaneously

The World Health Organization has declared COVID-19 a pandemic.The demand for devices or systems to diagnose and track COVID-19 infections noninvasively not only in hospitals but also in home settings has led to increased interest in consumer-grade wearables.A common symptom of COVID-19 is dyspnea,which may manifest as an increase in respiratory and heart rates.In this paper,a novel piezoelectric strain sensor is presented for real-time monitoring of respiratory and heartbeat signals.A highly sensitive and stretchable piezoelectric strain sensor is fabricated using a piezoelectric film with a serpentine layout.The thickness of the patterned PVDF flexible piezoelectric strain sensor is only 168μm,and the voltage sensitivity reaches 0.97 mV/με.The effective modulus is 13.5 MPa,which allows the device to fit to the skin and detect the small strain exhibited by the human body.Chest vibrations are captured by the piezoelectric sensor,which produces an electrical output voltage signal conformally mapped with respiratory–cardiac activities.The separate heart activity and respiratory signals are extracted from the mixed respiratory–cardiac signal by an empirical mode decomposition data processing algorithm.By detecting vital signals such as respiratory and heart rates,the proposed device can aid early diagnosis and monitoring of respiratory diseases such as COVID-19.

High sensitive fiber strain sensor using suspended-core fibers

A novel fiber strain sensor is proposed, based on the two-mode interference of a suspended-core fiber. A fullvectorial finite difference mode solver is employed as the numerical tool for characterizing the proposed strain sensor. The numerical results show that the proposed strain sensor has an estimated sensitivity of 0.05 rad/（m-με）, higher than that of the strain sensors using conventional multimode fibers, while the temperature sensitivity of the proposed sensor is relatively low.

Textile-Based Strain Sensor for Human Motion Detection

Human motion analysis consists of real-time monitoring and recording of human body’s kinematics. It is very essential to track ambulatory and dailylife human motion, which is crucial for many applications and disciplines.Electronic textiles(e-textiles) afford a valid alternative to traditional solidstate sensors due to their merits of low cost, lightweight, flexibility, and feasibility to fit various human bodies. In this mini-review, textile-based sensor platforms and human motion analysis are well discussed in Section 1.Second, theoretical principles of textile-based strain sensors are introduced including resistive, capacitive, and piezoelectrical sensors. Section 3 focuses on various types of textile materials that are functionalized as sensing systems by intrinsic or extrinsic modifications. Section 4 summaries various types of e-textile-based strain sensors for human motion analysis. The final two sections mainly present perspectives and challenges, and conclusions,respectively.

Laser-induced porous graphene on Polyimide/PDMS composites andits kirigami-inspired strain sensor

The laser-induced porous graphene(LIG)prepared in a straightforward fabrication method is presented,and its applications in stretchable strain sensors to detect the applied strain are also explored.The LIGformed on the polyimide/polydimethylsiloxane(PI/PDMS)composite exhibits a naturally high stretchabil-ity(over 30%),bypassing the transfer printing process compared to the one prepared by laser scribing onPI films.The PI/PDMS composite with LIG shows tunable mechanical and electronic performances withdifferent PI particle concentrations in PDMS.The good cyclic stability and almost linear response of theprepared LIG’s resistance with respect to tensile strain provide its access to wearable electronics.To im-prove the PDMS/PI composite stretchability,we designed and optimized a kirigami-inspired strain sensorwith LIG on the top surface,dramatically increasing the maximum strain value that in linear response toapplied strain from 3%to 79%.

Fiber Grating-Based Strain Sensor Array for Health Monitoring of Pipelines

Pipelines are one of the most important modern energy transportation methods,used especially for the transportation of certain dangerous energy media materials such as crude oil,natural gas,and chemical raw materials.New requirements have been put forward for the health monitoring and early security warning of pipelines because of the large-scale and complicated development trend of the pipe network system.To achieve an accurate assessment of the health conditions of pipeline infrastructure,obtaining as many precise operating parameters as possible,particularly at some critical parts of the pipeline,is necessary.Therefore,a novel type of fiber grating strain sensor array is proposed herein to monitor the pipeline hoop strain.The sensor utilizes fiber grating characteristics such as light weight,corrosion resistance,remote transmission,and strong environmental adaptability.The fiber containing the grating measurement points is implanted into the composite material to complete the sensitization encapsulation and protection of the bare fiber grating.The design of the sensor array fulfills the requirements for monitoring pipeline mass data,making it easy to form a pipeline health monitoring sensor network.The sensor sensitivity is researched by using a combination of theoretical and experimental analysis.A sensitivity test,as well as linearity and stability tests,are performed on the sensor.The experimental results show that the average sensitivity of the sensor is 14.86 pm/με,and the error from the theoretical calculation analysis value is 8.75%.Due to its high reliability,good linear response and long-term stability,and the ability to reflect the exact strain change of the outer wall of the pipeline,the designed sensor can support longterm online pipeline monitoring.The fiber grating sensor array network has successfully realized the monitoring of the pipeline’s internal operation by using external strain changes.In addition to the performance benefits,there are other merits associated with the applicability of the sensor namely simple structure,compact size,manufacturing ease,and exterior installation ease.

Highly Stretchable and Transparent Hydrogel as a Strain Sensor

The rapid developments of artificial intelligence have attracted attention in designing electronic skin(e-skin)to realize the mechanical and sensory properties of human skin.To better imitate the tactile sensing properties of human skin,a stretchable and transparent hydrogel is produced.Thus,an elastic and capacitive strain sensor was successfully produced through the as-prepared hydrogel.The sensor was elastic with a high conductive stability and could detect the strain changes in different states,which had very short response time that could be applied into the detection of large and small deformations and would shed light on its application in e-skin.

Strain measurement of fiber optic sensor surface bonding on host material

Fiber optic sensor has been widely used as a structural health monitoring device by either embedding into or surface bonding onto the structures. The strain of optic fiber induced by the host material is strongly dependent on the bonding characteristics which include the protective coating, adhesive layer and the length of bonding. The strains between the fiber optics and host structure are not exact the same. The existence of the protective coating and adhesive layer would affect the strain measured by the surface bonding optic sensor. The analytical expression of the strain in the optic fiber induced by the host material was presented. The results were validated by the finite element method. The theoretical predictions reveal that the strain in the optical fiber is lower than the strain of host material. Parametric study shows that a long bonding length and high modulus of protective coating would increase the percentage of strain transferring into the optical fiber. Experiments were conducted by using Mach-Zehnder interferometer to measure the strain of the surface bonding optic fiber induced by the host structure. Good agreements were observed in comparison with the experimental results and theoretical predictions.