采用模型试验方法,对多层互剪搅拌桩工法(contra-rotational shear deep soil mixing,简称CS-DSM工法)的工艺因素进行了试验研究,探索了水泥掺量、单位桩长搅拌次数T、单位体积搅拌能量E以及内外钻杆转速比RN等工艺因素对搅拌桩均匀性...采用模型试验方法,对多层互剪搅拌桩工法(contra-rotational shear deep soil mixing,简称CS-DSM工法)的工艺因素进行了试验研究,探索了水泥掺量、单位桩长搅拌次数T、单位体积搅拌能量E以及内外钻杆转速比RN等工艺因素对搅拌桩均匀性与强度UCS的影响。模型试验研究发现,通过多层互剪搅拌能够根除地表冒浆、防止糊钻抱钻、提高固化材料利用率。18组模型试验结果阐明搅拌桩在T-E-UCS之间存在固有关联,并揭示出机械参数、输出能量与桩身强度之间的本质关系。提供的计算方法可以定性指导选取合理的工艺参数,实现桩身设计强度目标。作为重要工艺因素,内外钻杆转速比RN与桩身强度试验曲线存在极值点,建议在工程中将1.80~2.20作为获取桩身峰值强度的最优RN值域。CS-DSM工法应用的系列研究结果为高质量搅拌桩工艺控制原则和质量保障体系提供了试验依据。展开更多
According to revised Cailikefu’s rolling shear force formula,motion path equation of spatial seven-bar path is built,and mechanical model,with such new structural features as negative offset,is thus successfully esta...According to revised Cailikefu’s rolling shear force formula,motion path equation of spatial seven-bar path is built,and mechanical model,with such new structural features as negative offset,is thus successfully established for 2 800 mm heavy shear of some Iron&Steel Company. Shear force and bar force of steel plate,before and after adoption of negative offset structure,are analyzed,as well as horizontal force component of mechanism that influences pure rolling shear and back-wall push force that keeps blade clearance. The discovery is that back-wall push force could be kept large enough at rolling start-up (i.e. the time that the maximum rolling shear produces),meanwhile,back-wall push force is the most approximate to side forces with adoption of 60 mm-100 mm offset. Theoretical results and on-site shear quality both indicate that new structural features such as negative offset plays an important role in ensuring pure rolling shear and keeping blade clearance constant,which provide an effective means to improve quality of steel plate.展开更多
According to the revised Cailikefu's rolling shear force formula, motion path equation of spatial seven-bar path was built, and a mechanical model, with the new structural feature of negative offset, was thus success...According to the revised Cailikefu's rolling shear force formula, motion path equation of spatial seven-bar path was built, and a mechanical model, with the new structural feature of negative offset, was thus successfully established for 2 800 mm heavy shear of some iron and steel company. Shear and bar forces of steel plate, before and after the adoption of negative offset structure, were analyzed, as well as horizontal force component of mechanism that influences pure rolling shear and back-wall push force that keeps blade clearance. It was found that the back-wall push force keeps large even at the time that the maximum rolling shear was obtained; meanwhile, back-wall push force is the most approximate to side forces when 60--100 mm of offset was adopted. Both theoretical results and onsite shear quality show that the negative offset plays an important role in ensuring the stability of pure rolling shear and keeping blade clearance constant.展开更多
文摘采用模型试验方法,对多层互剪搅拌桩工法(contra-rotational shear deep soil mixing,简称CS-DSM工法)的工艺因素进行了试验研究,探索了水泥掺量、单位桩长搅拌次数T、单位体积搅拌能量E以及内外钻杆转速比RN等工艺因素对搅拌桩均匀性与强度UCS的影响。模型试验研究发现,通过多层互剪搅拌能够根除地表冒浆、防止糊钻抱钻、提高固化材料利用率。18组模型试验结果阐明搅拌桩在T-E-UCS之间存在固有关联,并揭示出机械参数、输出能量与桩身强度之间的本质关系。提供的计算方法可以定性指导选取合理的工艺参数,实现桩身设计强度目标。作为重要工艺因素,内外钻杆转速比RN与桩身强度试验曲线存在极值点,建议在工程中将1.80~2.20作为获取桩身峰值强度的最优RN值域。CS-DSM工法应用的系列研究结果为高质量搅拌桩工艺控制原则和质量保障体系提供了试验依据。
基金Supported by the National tenth-five Key Technologies R&D Programme (ZZ01-13A-03-03-04) .
文摘According to revised Cailikefu’s rolling shear force formula,motion path equation of spatial seven-bar path is built,and mechanical model,with such new structural features as negative offset,is thus successfully established for 2 800 mm heavy shear of some Iron&Steel Company. Shear force and bar force of steel plate,before and after adoption of negative offset structure,are analyzed,as well as horizontal force component of mechanism that influences pure rolling shear and back-wall push force that keeps blade clearance. The discovery is that back-wall push force could be kept large enough at rolling start-up (i.e. the time that the maximum rolling shear produces),meanwhile,back-wall push force is the most approximate to side forces with adoption of 60 mm-100 mm offset. Theoretical results and on-site shear quality both indicate that new structural features such as negative offset plays an important role in ensuring pure rolling shear and keeping blade clearance constant,which provide an effective means to improve quality of steel plate.
基金Item Sponsored by National Natural Science Foundation of China (50575155)National Tenth-Five Key Technologies Research and Development Program(ZZ01-13A-03-03-04)Shanxi Provincial Key Technologies Research and Development Program of China (2006031174)
文摘According to the revised Cailikefu's rolling shear force formula, motion path equation of spatial seven-bar path was built, and a mechanical model, with the new structural feature of negative offset, was thus successfully established for 2 800 mm heavy shear of some iron and steel company. Shear and bar forces of steel plate, before and after the adoption of negative offset structure, were analyzed, as well as horizontal force component of mechanism that influences pure rolling shear and back-wall push force that keeps blade clearance. It was found that the back-wall push force keeps large even at the time that the maximum rolling shear was obtained; meanwhile, back-wall push force is the most approximate to side forces when 60--100 mm of offset was adopted. Both theoretical results and onsite shear quality show that the negative offset plays an important role in ensuring the stability of pure rolling shear and keeping blade clearance constant.