Analysis of thermal management and anti-mechanical abuse of multi-functional battery modules based on magneto-sensitive shear thickening fluid

Electric vehicles(EVs)have garnered significant attention as a vital driver of economic growth and environmental sustainability.Nevertheless,ensuring the safety of high-energy batteries is now a top priority that cannot be overlooked during large-scale applications.This paper proposes an innovative active protection and cooling integrated battery module using smart materials,magneto-sensitive shear thickening fluid(MSTF),which is specifically designed to address safety threats posed by lithium-ion batteries(LIBs)exposed to harsh mechanical and environmental conditions.The theoretical framework introduces a novel approach for harnessing the smoothed-particle hydrodynamics(SPH)methodology that incorporates the intricate interplay of non-Newtonian fluid behavior,capturing the fluid-structure coupling inherent to the MSTF.This approach is further advanced by adopting an enhanced Herschel-Bulkley(H-B)model to encapsulate the intricate rheology of the MSTF under the influence of the magnetorheological effect(MRE)and shear thickening(ST)behavior.Numerical simulation results show that in the case of cooling,the MSTF is an effective cooling medium for rapidly reducing the temperature.In terms of mechanical abuse,the MSTF solidifies through actively applying the magnetic field during mechanical compression and impact within the battery module,resulting in 66%and 61.7%reductions in the maximum stress within the battery jellyroll,and 31.1%and 23%reductions in the reaction force,respectively.This mechanism effectively lowers the risk of short-circuit failure.The groundbreaking concepts unveiled in this paper for active protection battery modules are anticipated to be a valuable technological breakthrough in the areas of EV safety and lightweight/integrated design.

Shear Thickening Fluids Based on Additives with Different Concentrations and Molecular Chain Lengths

Shear thickening fluids （STFs） based on additives with different concentrations and molecular chain lengths were investigated. STF samples were prepared with silica and additive dispersed in polyethylene glycol （PEG） 400, where three types of additives with different molecular chain lengths of PEG4000, PEG6000, and PEG10000 were used. For PEG10000, different concentrations, including 0, 1%, 3%, and 5%, were selected to study the influences of additive concentrations. Rheological properties of the samples were measured with a rheometer. The results show that the shear thickening effect was significantly enhanced with the increase of the concentration and the molecular chain length of additives. The mechanism of enhancement was quantitatively explained with the formation of large particles clusters.

An experimental study on ballistic impact response of jute reinforced polyethylene glycol and nano silica based shear thickening fluid composite

The present study aims at assessing the ballistic impact behaviour of jute reinforced polyethylene glycol(PEG)and nano silica based shear thickening fluid(STF).Preparation of STF is achieved by dispersing the nano silica particles at different weight percentage loadings of 10%,20%,30%and 40%in PEG and the effect of various weight percentages loading of nano silica particles on ballistic performance of the proposed composites is studied experimentally.Rheological studies of the prepared STF’s showed that at all nanosilica loading shear thickening occurred and also the shear thickening was highest at higher loading of nano silica at lower rate of shear.The study reveals that the ballistic performance of the jute fabric is enhanced with impregnation of STF.The ballistic results indicate that energy absorption of the proposed composites is enhanced with increased loading of nano silica particles and at the same time,the effect of STF was reduced.Specific energy absorption(SEA)of the neat fabric and the proposed composites was made use of for the purpose of comparing the energy absorption capabilities.It is found that the SEA of proposed composites with 10%nano silica loading is lesser than the neat fabric both in case of 3 layers and 6 layers.It was also found that proposed composite with 40%nano silica loading exhibits highest SEA compared to neat fabric and its counterparts with its SEA being 3.21 and 3.76 times highest compared to three and six layers of neat fabrics respectively.

On Free Boundary Problem for the Non-Newtonian Shear Thickening Fluids

The aim of this paper is to explore the free boundary problem for the NonNewtonian shear thickening fluids.These fluids not only have vacuum,but also have strong nonlinear properties.In this paper,a class of approximate solutions is first constructed,and some uniform estimates are obtained for these approximate solutions.Finally,the existence of free boundary problem solutions is proved by these uniform estimates.

Mechanical response of encapsulated shear thickening fluid

In this investigation,the hard-to-handle shear thickening fluid(STF)is successfully encapsulated for easy handling and re-processing in the application of promising impact resistant material.Double-walled macroscopic STF capsules are synthesized using a convenient process by instilling the diluted STF droplets into reaction solution.The obtained STF capsules show significant shear thickening response to dynamic impact in comparison to quasistatic compression in terms of 154 times higher absorbed nominal strain energy.This innovative method opens a new window to design and manufacture versatile impact resistant materials and structures.

Experimental study of solid-liquid origami composite structures with improved impact resistance

In this paper,a liquid-solid origami composite design is proposed for the improvement of impact resistance.Employing this design strategy,Kresling origami composite structures with different fillings were designed and fabricated,namely air,water,and shear thickening fluid(STF).Quasi-static compression and drop-weight impact experiments were carried out to compare and reveal the static and dynamic mechanical behavior of these structures.The results from drop-weight impact experiments demonstrated that the solid-liquid Kresling origami composite structures exhibited superior yield strength and reduced peak force when compared to their empty counterparts.Notably,the Kresling origami structures filled with STF exhibited significantly heightened yield strength and reduced peak force.For example,at an impact velocity of 3 m/s,the yield strength of single-layer STF-filled Kresling origami structures increased by 772.7%and the peak force decreased by 68.6%.This liquid-solid origami composite design holds the potential to advance the application of origami structures in critical areas such as aerospace,intelligent protection and other important fields.The demonstrated improvements in impact resistance underscore the practical viability of this approach in enhancing structural performance for a range of applications.

Dynamic impact protective body armour:A comprehensive appraisal on panel engineering design and its prospective materials

Personal body armour is one of the most important pieces of equipment to protect human beings from various critical and fatal injuries.In today’s modern world,various organizations including law enforcement and security service have made it mandatory for their personnel to wear personal protection system while on field duty.However,the systems should comprise an improved ballistic performance,light-weighted,flexible as well as comfortable panel not only to be accepted with a wider range but also for effective performances of the consumer.Generally,the overall performances of the protective body armour could be affected by various parameters including armour design techniques,type of materials used and finishing of the panels.The current paper aims to critically review state-of-art for armour panel design techniques and the different perspective body armour materials.The paper starts by discussing the different body armour and its category.Later,the different states of technology for armour panel design(mostly for women),its problems and the possible solutions will be cited.Later,the commonly used different polymeric fibrous and the future possible advanced materials including carbon nanotube(CNT),Graphene CNT and shear thickening fluids(STFs)treated materials for developing the reinforced body armour panel will be discussed.The authors believe that this paper will enlighten useful guidelines and procedures about the different panel design techniques and current and promising future materials for researchers,designers,engineers and manufacturers working on the impact resistance body armour field.

Heat Transfer Analysis of MHD Power Law Nano Fluid Flow through Annular Sector Duct

Flow and heat transfer analysis of an electrically conducting MHD power law nano fluid is carried out through annular sector duct,under the influence of constant pressure gradient.Two types of nano particles(i.e.Cu and TiO2)are used in power law nano fluid.Strongly implicit procedure,(SIP)is used to simulate the discretized coupled algebraic equations.It has been observed that volume fraction of nano particles,ϕand magnetic field parameter,Ha are favourable for the heat transfer rate,however,both resist the fluid flow.Impact of applied uniform transverse magnetic field exceeds in the case of shear thickening fluids(i.e.n>1)by increasing the value of Ha as compared to that in shear thinning fluids(i.e.n<1).Therefore,enhancement in heat transfer rate is comparably more in shear thickening fluid.Furthermore,comparable limiting case study with published result is also carried out in this research paper.