SIMULATED MATHEMATICAL MODEL FOR HIGH PRESSURE CYLINDER WALL TEMPERATURE OF HOMEMADE TURBINE

In order to balance the contradiction between the demand of high precision and that of short time interval of model computing for the power plant simulator, a set of simulated mathematical models are constructed. The model describes the cylinder wall temperature located at four key positions of the high pressure cylinder. The simulated model is confirmed to be not only simple but also precise via comparison between the simulated results and the autoptic data of a power plant.

Performance of a Combined Energy System Consisting of Solar Collector, Biogas Dry Reforming and Solid Oxide Fuel Cell: An Indian Case Study

An energy production system consisting of a solar collector, biogas dry reforming reactor and solid oxide fuel cell (SOFC) was assumed to be installed in Kolkata, India. This study aims to understand the impact of climate conditions on the performance of solar collectors with different lengths of parabolic trough solar collector (dx) and mass flow rate of heat transfer fluid (m). In addition, this study has evaluated the amount of H2 produced by biogas dry reforming (GH2), the amount of power generated by SOFC (PSOFC) and the maximum number of possible households (N) whose electricity demand could be met by the energy system proposed, considering the performance of solar collector with the different dx and m. As a result, the optimum dx was found to be 4 m. This study revealed that the temperature of heat transfer fluid (Tfb) decreased with the increase in m. Tfb in March, April and May was higher than that in other months, while Tfb from June to December was the lowest. GH2, PSOFC and N in March, April and May were higher than those in other months, irrespective of m. The optimum m was 0.030 kg/s.

Impacts of salinity parameterizations on temperature simulation over and in a hypersaline lake

In this paper,we introduced parameterizations of the salinity effects(on heat capacity,thermal conductivity,freezing point and saturated vapor pressure) in a lake scheme integrated in the Weather Research and Forecasting model coupled with the Community Land Model(WRF-CLM). This was done to improve temperature simulation over and in a saline lake and to test the contributions of salinity effects on various water properties via sensitivity experiments. The modified lake scheme consists of the lake module in the CLM model,which is the land component of the WRF-CLM model. The Great Salt Lake(GSL) in the USA was selected as the study area. The simulation was performed from September 3,2001 to September 30,2002. Our results show that the modif ied WRF-CLM model that includes the lake scheme considering salinity effects can reasonably simulate temperature over and in the GSL. This model had much greater accuracy than neglecting salinity effects,particularly in a very cold event when that effect alters the freezing point. The salinity effect on saturated vapor pressure can reduce latent heat flux over the lake and make it slightly warmer. The salinity effect on heat capacity can also make lake temperature prone to changes. However,the salinity effect on thermal conductivity was found insignificant in our simulations.

NUMERICAL SIMULATION OF TEMPERATURE FIELDS FOR WELD METAL SOLIDIFICATION CRACKING IN STAINLESS STEELS

This paper has analyzed the influences of the heat input of welding arc, the latent heat of solidifica- tion,fluid flow of liquid metal on the heat conductivity pertaining to welding solidification crack of stainless steels. As a result,two - dimensional heat conduction models with prescribed heat flux mov- ing along the the have been developed that can simulate welding arc, convection and radiation heat loss from top and bottom surfaces of the workpiece. Finally, the finite element model was used to ana- lyze and calculate the temperature field.

Simulation of water temperature distribution in Fenhe Reservoir

In order to evaluate the need of controlling the temperature of water discharged from the Fenhe Reservoir, the reservoir water temperature distribution was examined. A three-dimensional mathematical model was used to simulate the in-plane and vertical distribution of water temperature. The parameters of the model were calibrated with field data of the temperature distribution in the Fenhe Reservoir. The simulated temperature of discharged water is consistent with the measured data. The difference in temperature between the discharged water and the natural river channel is less than 3 ℃ under the current operating conditions. This will not significantly impact the environment of downstream areas.

Towards full predictions of temperature dynamics in McNary Dam forebay using OpenFOAM

Hydroelectric facilities impact water temperature; low velocities in a reservoir increase residence time and enhance heat exchange in surface layers. In this study, an unsteady three-dimensional model was developed to predict the temperatm＇e dynamics in the McNary Dam forebay. The model is based on the open-source code OpenFOAM. RANS equations with the Boussinesq approximation were used to solve the flow field. A： realizable k-ε model that accounts for the production of wind turbulence was developed. Solar radiation and convective heat transfer at the free surface were included. The result of the model was compared with the field data collected on August 18, 2004. Changes in diurnal stratification were adequately predicted by the model. Observed vertical and lateral temperature distributions were accurately captured. Results indicate that the model can be used as a numerical tool to assess structural and operational alternatives to reduce the forebay temperature.

High temperature effects in moving shock reflection with protruding Mach stem

The influence of high temperature effects on the protrusion of Mach stem in strong shock reflection over a wedge was numerically investigated. A two-dimensional inviscid solver applies finite volume method and unstructured quadrilateral grids were employed to simulate the flow. Theoretical analysis was also conducted to understand the phenomenon. Both numerical and theoretical results indicate a wall-jet penetrating forward is responsible for the occurrence of Mach stem protrusion. The protrusion degree seems to depend on the thermal energy buffer capacity of the testing gas. Approaches to increase the energy buffer capacity, such as vibrational relaxation, molecular dissociation, and increase of frozen heat caoacitv, all tend to escalate the orotrusion effect.

Numerical Simulation of Temperature Field of Die Casting Dies

In this study, the Solidworks was used as pre-processor, which performed the three- dimensional solid construction and automatic enmeshment. The COSMOS was adopted as post- processor to display the temperature distribution and further to simulate the thermal stress distribution of dies. A software package for three-dimensional temperature fields of complicated die casting and its dies was developed and the temperature distributions of a fan cover casting were simulated by the software.

Equivalent materials simulation experimental study on bed separations developing and mining subsidence in constant humidity and constant temperature conditions

A new experiment was made on the developing of bed separations and mining subsidence from Tangshan T2192 working face by equivalent materials simulation.The overburden deformation and the developing of bed separations with working face advanc- ing was simulated by a new model.The results show that the maximum value of bed separations moved forward gradually along with the working face advancing;the maxi- mum value of bed separations is 0.31～0.50 times of mining thickness.The key strata have a great influence upon surface subsidence during the overburden movement process.The mechanics parameters of new experiment are fitted with results in fields perfectly.

Reclamation of CO_(2) sodium silicate used sands by steam leaching

The bond film on the surface of the CO_(2) sodium silicate used sands is not easy to decompose,therefore,it is difficult to reclaim used sands.A new reclamation method of CO_(2) sodium silicate used sands was developed by steam leaching,which can reduce the water consumption of reclamation and improve the removal effect of sodium silicate bond film.Firstly,the leaching effect of the sodium silicate sands after 20/200/400/600/800/1,000°C heat preservation treatment was simulated.Furthermore,the influence of the leaching time on the removal effect of the sodium silicate bond film was studied.Finally,the casting properties of the reclaimed sands after the leaching reclamation treatment were tested.The results show for simulated used sands after 30 min of steam leaching,the removal ratio of the alkali exceeds 84.1%,the removal ratio of silicate is 86.2%,and the removal ratio of carbonate is 93.6%.The removal rate of alkali,silicate and carbonate is relatively low in the leaching time of 30-50 min.Considering the reclamation effect and cost,the leaching time is controlled in 30 min.Water consumption is only 60%of the mass of used sands for 30 min steam leaching,while it is 200%for wet reclamation.Morphological analysis shows that most of the hazardous substances in the used sands are removed in 30 min steam leaching,and the reclaimed sands surface after steam leaching in 50 min is as smooth as new sands.After 30 min of steam leaching,the alkali removal effect of the factory used sands can reach 81.5%,the water consumption by the steam leaching reclamation is 58%of the mass of the used sand,which is similar to the result of simulated used sands.The performance of reclaimed sands obtained after 30 min steam leaching is better than that of new sands when the amount of sodium silicate added is 6%of the mass of the reclaimed sands and the CO_(2) blowing time is 15 s:the 24 h ultimate compressive strength of reclaimed sands is 5.6 MPa(equated with new sands),and the collapsibility compressive strength is 5.2 MPa,which is lower than the collapsibility compressive strength of new sands(7.7 MPa).This indicates that the reclamation of CO_(2) sodium silicate used sands by steam leaching is a feasible method.

Simulation of M-H Loops in FeCo Polycrystalline Thin Films at Finite Temperatures

We apply the hybrid Monte Carlo （HMC） micromagnetie method to FeCo soft magnetic polycrystalline films and test the new method by comparing with the result worked out by micromagnetics using Landau Lifshitz-Gilbert equations, and the magnetic properties of FeCo films are understood better by carefully considering the effects of polycrystalline microstructures. The hysteresis loops of the FeCo film from low temperature up to 1100K are simulated by the new HMC micromagnetic method.

Electroplastic effect in AZ31B magnesium alloy sheet through uniaxial tensile tests

The electroplastic effect in AZ31B magnesium alloy sheet was investigated through uniaxial tensile tests. In order to show the athermal effect of the electrical pulses, two types of uniaxial tensile tests at the same testing temperature were carried out： uniaxial tension in environmental cabinet and uniaxial tension with electrical pulses. In addition, the distribution of temperature field in the cross-section area during uniaxial tension with electrical pulses was simulated. The results show that the distribution of temperature field along the cross-section area is homogeneous. By comparing the true stress？true strain curves of AZ31B alloy under uniaxial tensile tests, the athermal effect with electrical pulses was confirmed. The microstructure evolution after the uniaxial tension was studied by optical microscopy. The results indicate that the electrical pulses induced dynamic recrystallization plays an important role in the decrease of flow stress. Finally, a flow stress model of AZ31B sheet taking the influence of electroplastic effect into account was proposed and validated. The results demonstrate that the calculated data fit the experimental data well.

Investigation into Spatter Particles and Their Effect on the Formation Quality During Selective Laser Melting Processes

During the selective laser melting process,a high-energy laser beam acts on the powder,a molten pool is rapidly generated and the characteristic parameters are constantly changing.Among them,temperature is one of the important parameters in the forming process.Due to the generation of splash particles,there will be defects in the microstructure,which will seriously affect the formation quality of the prepared parts.Therefore,it is necessary to study the relationships between the splash behavior,molten pool characteristics and product quality.The finite element simulation of the transient temperature field was performed by ANSYS software.Time-series images at different frame rates were obtained with a high-speed camera,and the dynamic process of splashing was observed.Using IN718 alloy powder,the influence of the laser energy density on the light intensity of the molten pool was studied.The appearance of splash particles and the deviation of the powder chemical elements caused by the splash were analyzed.The results show that the transient temperature field with drastic change is easy to cause spatter,which is consistent with the experimental results.There are large differences in the splash at different shooting frame rates.Increasing the frame rate can allow the observation of details such as the shape,size and number of splash particles,which is beneficial for studying the process of splash formation.At the moment when the splash occurs,the light intensity of the molten pool always first increases and then decreases,depending on the energy input.The higher the energy input is,the more intense the light intensity of the molten pool and the higher the peak interval distribution.Compared with fresh powder,the contents of Al and Ti in powder reused 5 times were reduced by 0.15%and 0.02%,respectively.The increases of these two elements in the splash were 16.18%and 29.62%,respectively,and the content of Nb even exceeded the standard range.When the energy density decreased from 229.17 J/mm3 to 130.95 J/mm3,the relative density of the part increased from 91.82%to 99.83%.This shows that reducing the energy input can reduce the splash to suppress the generation of defects,along with the weakening of the overall light intensity of the molten pool.These results can provide a basis for feature extraction of the molten pool,which is of great significance for real-time monitoring and online control in manufacturing processes and ensuring product quality.

DEVELOPMENT AND APPLICATION OF ADAPTIVE MESH TECHNIQUE IN THREE DIMENSIONAL NUMERICAL SIMULATION OF WELDING PROCESS

The adaptive mesh mesh technique is developed and applied in three dimensional numerical simulation of welding process on the base of the commercial software. Special user subroutine is worked out to accom- plish this function.This technique can make the dense mesh moving simultaneously with the heat source while the other area of the structure with much coarser mesh, greatly reducing the number of nodes and elements in the analysis.Temperature field,displacement and stress distributions during welding pro- cess me analyzed by FEM method with adaptive mesh and the analysis is also conducted with normal FEM method. The temperature field,displacement and stress distributions obtained with both methods are shown in contrast. The results show that the temperature fields and the displacement distributions of simulation on adaptive mesh correspond wery well with that of without adaptive mesh. Though the stress distributions have some difference,but the trends of the stress distribution are corresponding.The com- parison of the computing time of the two meshes indicates that the adaptive that the adaptive mesh can greatly reduce the calculation time when used for welding process.

Modeling and simulation of 3D thermal stresses of large-sized castings in solidification processes

When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by thermal stress often appear during solidification process as these castings are produced, which results in failure of castings. Therefore predicting the effects of technological parameters for production of castings on the thermal stress during solidification process becomes an important means. In this paper, the mathematical models have been established and numerical calculation of temperature fields by using finite difference method (FDM) and then thermal stress fields by using finite element method (FEM) during solidification process of castings have been carried out. The technological parameters of production have been optimized by the results of calculation and the defects of hot cracking have been eliminated. Modeling and simulation of 3D thermal stress during solidification processes of large-sized castings provided a scientific basis, which promoted further development of advanced manufacturing technique.

Simulation of hydrogen diffusion in welded joint of X80 pipeline steel

Hydrogen diffusion coefficients of different regions in the welded joint of X80 pipeline steel were measured using the electro-chemical permeation technique. Using ABAQUS software, hydrogen diffusion in X80 pipeline steel welded joint was studied in consideration of the inhomogeneity of the welding zone, and temperature-dependent thermo-physical and mechanical properties of the metals. A three dimensional finite element model was developed and a coupled thermo-mechanical-diffusion analysis was performed. Hydrogen concentration distribution across the welded joint was obtained. It is found that the postweld residual hydrogen exhibits a non-uniform distribution across the welded joint. A maximum equivalent stress occurs in the immediate vicinity of the weld metal. The heat affected zone has the highest hydrogen concentration level, followed by the weld zone and the base metal.Simulation results are well consistent with theoretical analysis.

Thermal-hydraulic modeling and analysis of hydraulic system by pseudo-bond graph

To increase the efficiency and reliability of the thermodynamics analysis of the hydraulic system, the method based on pseudo-bond graph is introduced. According to the working mechanism of hydraulic components, they can be separated into two categories: capacitive components and resistive components. Then, the thermal-hydraulic pseudo-bond graphs of capacitive C element and resistance R element were developed, based on the conservation of mass and energy. Subsequently, the connection rule for the pseudo-bond graph elements and the method to construct the complete thermal-hydraulic system model were proposed. On the basis of heat transfer analysis of a typical hydraulic circuit containing a piston pump, the lumped parameter mathematical model of the system was given. The good agreement between the simulation results and experimental data demonstrates the validity of the modeling method.

Physiological responses of people in working faces of deep underground mines

The research studied the influences of high temperature, high pressure, high humidity, noise and other harmful factors in mining conditions on the people health and safety, and investigated the impacts of confined environmental on human physiology factors, including temperature, humidity, noise, pressure,toxic and harmful gases in terms of environmental characteristics in underground mines and an artificial intelligence system for simulation of the environment in a confined space of deep mines. Our results show that the systolic pressure, diastolic pressure, mean pressure, heart rate, respiratory rate, typing test speed and memory level percentage are negatively correlated with temperature value, and positively correlated with humidity value; the human temperature and weight are positively correlated with temperature value, and negatively correlated with humidity value. This research lays the foundation for the study of interaction between the deep confined space environment and safety behavior.

Simulation of FY-2D infrared brightness temperature and sensitivity analysis to the errors of WRF simulated cloud variables

This study simulated FY-2 D satellite infrared brightness images based on the WRF and RTTOV models. The effects of prediction errors in WRF micro-and macroscale cloud variables on FY-2 D infrared brightness temperature accuracy were analyzed. The principle findings were as follows. In the T+0–48 h simulation time, the root mean square errors of the simulated brightness temperatures were within the range 10–27 K, i.e., better than the range of 20–40 K achieved previously. In the T+0–24 h simulation time, the correlation coefficients between the simulated and measured brightness temperatures for all four channels were >0.5. The simulation performance of water channel IR3 was stable and the best. The four types of cloud microphysical scheme considered all showed that the simulated values of brightness temperature in clouds were too high and that the distributions of cloud systems were incomplete, especially in typhoon areas. The performance of the THOM scheme was considered best, followed in descending order by the WSM6, WDM6, and LIN schemes. Compared with observed values, the maximum deviation appeared in the range 253–273 K for all schemes. On the microscale, the snow water mixing ratio of the THOM scheme was much bigger than that of the other schemes. Improving the production efficiency or increasing the availability of solid water in the cloud microphysical scheme would provide slight benefit for brightness temperature simulations. On the macroscale, the cloud amount obtained by the scheme used in this study was small. Improving the diagnostic scheme for cloud amount, especially high-level cloud, could improve the accuracy of brightness temperature simulations. These results could provide an intuitive reference for forecasters and constitute technical support for the creation of simulated brightness temperature images for the FY-4 satellite.