The first part of the paper summarizes the performance of two mould devices,illustrating by representative shrinkage tendency results in ductile cast iron as affected by mould rigidity(green and furan resin sand mould...The first part of the paper summarizes the performance of two mould devices,illustrating by representative shrinkage tendency results in ductile cast iron as affected by mould rigidity(green and furan resin sand moulds)and inoculant type(FeSi-based alloys).Less rigid green sand moulds encourage the formation of contraction defects,not only because of the high initial expansion values(ε(di))(max),but also because of the increased solidification undercooling.A high inoculation efficiency means not only lowering the carbides formation sensitivity and increasing the nodule count,but also a prolonged graphitization through to the end of the eutectic freezing,as observed by the high population of small late forming nodules,which leads to minimizing the tendency for shrinkage.The second part of the paper illustrates an application of this equipment to commercial foundry use.It conducts thermal analysis and volume change measurements in a single ceramic cup with cast iron quality as a variable.La-bearing FeSi inoculant appears to be more effective than RE(Rare Earth)-FeSi alloy in FeSiMgCa treated irons(no RE),in terms of reducing eutectic undercooling and(ε(di))(max),favourable for lower sensitivity to shrinkage formation.Experiments also compared solidification patterns for white[WI],grey[GI]and ductile[DI]irons,to correlate the most important events between the cooling curves and contraction curves,to evaluate the sensitivity to shrinkage formation.All of the irons have similar values for initial expansion up to the start of eutectic freezing,but,after that,the graphite formation promotes expansion(more than 5 times for nodular graphite),resulting in a difference in maximum expansion(2 times higher for DI).The graphitic expansion has two contrary effects.Increased graphitic expansion(force)leads to a higher shrinkage sensitivity during the first part of the eutectic reaction,but also to a decrease of shrinkage at the end of solidification,due to forcing the last liquid iron to occupy the previous formed cavities.Consequently,strong graphitization process promotion at the end of solidification favours the castings'soundness.展开更多
The thermal decompositions of Ca-bentonites (CaB) from Santai ,Shichuan Province, China over the temperature rage of 30-1100℃ were investigated by simultaneous thermal analyzer. Non-isothermal Kinetic analysis were e...The thermal decompositions of Ca-bentonites (CaB) from Santai ,Shichuan Province, China over the temperature rage of 30-1100℃ were investigated by simultaneous thermal analyzer. Non-isothermal Kinetic analysis were employed to study the thermal decomposition mechanism by using Netzsch Thermokinetics software. The dependence of the activation energy on conversion degree were evaluated by isoconversional methods. The probably mechanism and the corresponding kinetic parameters were determined by multivariate non-linear regression program.展开更多
The thermal decomposition of dicumyl peroxide under the flow nitrogen atmosphere was studied by DSC-TG technique.The non-isothermal kinetics parameters were analyzed by means of the Kissinger and Flynn-Wall-Ozawa meth...The thermal decomposition of dicumyl peroxide under the flow nitrogen atmosphere was studied by DSC-TG technique.The non-isothermal kinetics parameters were analyzed by means of the Kissinger and Flynn-Wall-Ozawa methods,and the thermal decomposition mechanism of dicumyl peroxide was also studied with the Satava-Sestak method.The results showed that there was little difference between kinetic parameters calculated by DSC plot and DTG plot,the apparent activation energy and pre-exponential factor were 120.83 kJ·mol-1 and 9.12×1011s-1,respectively.The thermal decomposition mechanism of dicumyl peroxide in nitrogen was controlled by interface reaction R3.展开更多
文摘The first part of the paper summarizes the performance of two mould devices,illustrating by representative shrinkage tendency results in ductile cast iron as affected by mould rigidity(green and furan resin sand moulds)and inoculant type(FeSi-based alloys).Less rigid green sand moulds encourage the formation of contraction defects,not only because of the high initial expansion values(ε(di))(max),but also because of the increased solidification undercooling.A high inoculation efficiency means not only lowering the carbides formation sensitivity and increasing the nodule count,but also a prolonged graphitization through to the end of the eutectic freezing,as observed by the high population of small late forming nodules,which leads to minimizing the tendency for shrinkage.The second part of the paper illustrates an application of this equipment to commercial foundry use.It conducts thermal analysis and volume change measurements in a single ceramic cup with cast iron quality as a variable.La-bearing FeSi inoculant appears to be more effective than RE(Rare Earth)-FeSi alloy in FeSiMgCa treated irons(no RE),in terms of reducing eutectic undercooling and(ε(di))(max),favourable for lower sensitivity to shrinkage formation.Experiments also compared solidification patterns for white[WI],grey[GI]and ductile[DI]irons,to correlate the most important events between the cooling curves and contraction curves,to evaluate the sensitivity to shrinkage formation.All of the irons have similar values for initial expansion up to the start of eutectic freezing,but,after that,the graphite formation promotes expansion(more than 5 times for nodular graphite),resulting in a difference in maximum expansion(2 times higher for DI).The graphitic expansion has two contrary effects.Increased graphitic expansion(force)leads to a higher shrinkage sensitivity during the first part of the eutectic reaction,but also to a decrease of shrinkage at the end of solidification,due to forcing the last liquid iron to occupy the previous formed cavities.Consequently,strong graphitization process promotion at the end of solidification favours the castings'soundness.
文摘The thermal decompositions of Ca-bentonites (CaB) from Santai ,Shichuan Province, China over the temperature rage of 30-1100℃ were investigated by simultaneous thermal analyzer. Non-isothermal Kinetic analysis were employed to study the thermal decomposition mechanism by using Netzsch Thermokinetics software. The dependence of the activation energy on conversion degree were evaluated by isoconversional methods. The probably mechanism and the corresponding kinetic parameters were determined by multivariate non-linear regression program.
文摘The thermal decomposition of dicumyl peroxide under the flow nitrogen atmosphere was studied by DSC-TG technique.The non-isothermal kinetics parameters were analyzed by means of the Kissinger and Flynn-Wall-Ozawa methods,and the thermal decomposition mechanism of dicumyl peroxide was also studied with the Satava-Sestak method.The results showed that there was little difference between kinetic parameters calculated by DSC plot and DTG plot,the apparent activation energy and pre-exponential factor were 120.83 kJ·mol-1 and 9.12×1011s-1,respectively.The thermal decomposition mechanism of dicumyl peroxide in nitrogen was controlled by interface reaction R3.
基金Project(201011005-5)supported by the National Land and Resources Public Welfare Scientific Research Project of ChinaProject(41030426)supported by the National Natural Science Foundation of China+1 种基金Project(20095122110015)supported by Specialized Research Fund for the Doctoral Program of Higher Education of ChinaProject(2010-32)supported by Scientific Research Foundation of the Education Ministry for Returned Chinese Scholars,China
