The 0.6 mol% CuO-doping 0.996(0.95 Na_(0.5)K_(0.5)NbO_3-0.05 LiSbO_3)-0.004 FeBiO_3(KNN-LSBF-CuO) piezoelectric ceramics were synthesized by a solid-state reaction technique, and the structure and piezoelectric proper...The 0.6 mol% CuO-doping 0.996(0.95 Na_(0.5)K_(0.5)NbO_3-0.05 LiSbO_3)-0.004 FeBiO_3(KNN-LSBF-CuO) piezoelectric ceramics were synthesized by a solid-state reaction technique, and the structure and piezoelectric properties dependence of sintering time in KNN-LS-BF-CuO ceramics were studied. It is found that all the samples sintered for various time are perovskite structure mixed with orthorhombic symmetry phase and tetragonal phase, but the sintering time has significant influences on the crystalline and properties. When the sintering time increases from 2 hours to 6 hours, the grain of KNN-LS-BF-CuO ceramics becomes more homogeneous and more tight-arrangement. The experimental results reveal that the longer sintering time than 4 hours is beneficial for improving partial properties, such as d_(33), tgδ, and Q_m, but is adverse to ε_r and k_p, the KNNLS-BF-CuO ceramics with optimum properties can be synthesized for 6 hours at 1 060 ℃.展开更多
Glass ceramics was made by the one-time sintering method using the main raw material of iron tailings. On the basis of quaternary system of CaO-MgO-Al2O3-SiO2, using DTA, XRD and SEM, the effects of different nucleati...Glass ceramics was made by the one-time sintering method using the main raw material of iron tailings. On the basis of quaternary system of CaO-MgO-Al2O3-SiO2, using DTA, XRD and SEM, the effects of different nucleating agents and mixing amounts as well as heat treatment on the crystallization of railings glass ceramics were studied. The experimental results show that, nucleating agent and heat treatment are two necessary conditions for one-time sintering preparation of tailings glass ceramics namely, only adding nucleating agent or experiencing heat treatment, the quaternary system can not crystallize. The composite nucleating agent consisting of Cr2O3 and TiO2 can further lead to the crystallization of the CaO-MgO-A1203-SiO2 quaternary system at the lower temperature, with the major phase of diopside. In the range of mass content, 0%-4%, crystal intensity and crystal content grow. But when mass content is more than 4%, the crystal size will become coarser and the crystal distribution will be less regular. Different heat treatment regimes do not change the composition of the crystalline major phase in the glass ceramics crystallization of CaO-MgO-Al2O3-SiO2 system. In the range of 30-60 minutes, with the extension of nucleation and crystallization, crystallization degree enhanced, but if the holding time surpasses 60 minutes, the crystallization is worse.展开更多
Varistor ceramics of ZnO Bi 2O 3 TiO 2 Sb 2O 3 system have been fabricated by introducing pre fabricated ZnO seed grains with different size distributions respectively. The results show that the varistor properties we...Varistor ceramics of ZnO Bi 2O 3 TiO 2 Sb 2O 3 system have been fabricated by introducing pre fabricated ZnO seed grains with different size distributions respectively. The results show that the varistor properties were significantly influenced by the size of introduced seed grains, and introducing larger seed grains is more advantageous to the modification of microstructure and the improvement of varistor properties. The varistor properties were considerably improved with a moderately increased sintering temperature or time, whereas degraded apparently when the sintering temperature or time was excessively increased. Compared with the sintering time, the sintering temperature plays a more critical role in determining the varistor properties. By introducing pre fabricated ZnO seed grains into the original powders, low voltage ZnO varistor ceramics possessing the desired electrical properties have been produced with a sintering temperature of about 1 210 ℃ and a sintering temperature of 2～2.5 h. [展开更多
Pb ( Mn1/3Sb2/3 ) x ( Zn1/3Nb2/3) y ( Zr0.535 Ti0.465 ),1-x-yO3 ( PMZN) piezoelectric ceramics were fabricated, The effects of sintering temperature and heat-treatment time on properties wen discussed, the optimum pre...Pb ( Mn1/3Sb2/3 ) x ( Zn1/3Nb2/3) y ( Zr0.535 Ti0.465 ),1-x-yO3 ( PMZN) piezoelectric ceramics were fabricated, The effects of sintering temperature and heat-treatment time on properties wen discussed, the optimum preparation technology parameters were obtained. In this case, the ceramics have the highest electromechanical coupling coefficients and mechanical quality factor and the least dielectric loss. It is revealed that the PMZN piezo-ceramics material can be utilized for high-power ultrasound transducers.展开更多
The structures of the Mn-Zn ferrites synthesized under different sintering conditions by the sol-gel method were investigated by the X-ray diffraction （XRD） and the scanning electron microscopy （SEM） with focus on...The structures of the Mn-Zn ferrites synthesized under different sintering conditions by the sol-gel method were investigated by the X-ray diffraction （XRD） and the scanning electron microscopy （SEM） with focus on two factors： the pre-sintering treatment and the calcining time. The results show that the sintering conditions have significant effects on the structures and the particle size of the Mn-Zn ferrites. Compared with the products without pre-sintering, those pre-sintered at 500℃ have a single phase and no diffraction peaks of Fe2O3 that could be found. The effects of the pre-sintering temperature on the structures of the ferrites were also studied. As a result, 500℃ proves to be the favorite in the pre-sintering treatment. The XRD patterns of the ferrites calcined at 1 200℃ for 6 h will present diffraction peaks of pure crystallization of spinel phase while those for 2 h or 4 h will show peaks of Fe2O3. The SEM also bears witness to well-grown grains of pure Mn-Zn ferrites if calcined for 6 hours.展开更多
Low-temperature sintering(LTS)experiments of UO2 pellets and their results were reported.Moreover,a routine process of LTS for UO2 pellets was primarily established.Being sintered at 1 400 ℃ for 3 h in a partially-ox...Low-temperature sintering(LTS)experiments of UO2 pellets and their results were reported.Moreover,a routine process of LTS for UO2 pellets was primarily established.Being sintered at 1 400 ℃ for 3 h in a partially-oxidative atmosphere,the relative density of the pellet can be up to around 94%.Pellets with such a high density are of benefit for following-up reduction-sintering processes.Orthogonal test indicates that the importance of factors affecting the density decreases in the sequence of partial-oxidative sintering temperature and time,reduction-sintering time and temperature,and sintering atmosphere.It is found that it is helpful to introducing a small amount of water vapor into the sintering atmosphere during the latter stage.It is believed that it is the key factor to raise the O/U ratio of original powder in order to improve the properties of the low-temperature sintered pellets.展开更多
How to directly fabricate metallic functional parts with selective laser sintering (SLS) process is a potential technique that scientists are researching. Existent problems during directly fabricating metal part by us...How to directly fabricate metallic functional parts with selective laser sintering (SLS) process is a potential technique that scientists are researching. Existent problems during directly fabricating metal part by use of SLS are analyzed. For the sake of solving the problems, a new idea of adding self-propagating high-temperature synthesis (SHS) material into metallic powder material to form new type of SLS metallic powder material is put forward. This powder material can release controllable amount of heat during its interaction with the laser beam energy to reduce the requirement to laser power during directly sintering metallic part, to prolong the time of metallic liquid phase existing, and to improve the intensity and accuracy of SLS part. For this reason, SHS material′s interaction with the CO2 laser beam energy is researched, which proves that CO2 laser beam energy may instantly ignite SHS reaction. On the basis of the above-mentioned researches, the effect of sintering the metal powder material mixing SHS material with CO2 laser is also researched, which shows: there is an optimal blending ratio of various material in the new metallic powder material. Under the optimal blending ratio and SLS process parameters, this new metallic powder material can indeed release amount of heat and SHS reaction may be controlled within the laser sintering. This research result makes it possible that the metallic part is directly sintered with small CO2 laser (less than 50W), which may greatly reduce the volume, cost and running expenditure of SLS machine, be propitious to application.展开更多
W–Cu refractory alloys are widely used in aerospace,aviation,electronics,power,and other fi elds.However,because of its large melting point diff erence between alloy elements,the conventional powder metallurgy method...W–Cu refractory alloys are widely used in aerospace,aviation,electronics,power,and other fi elds.However,because of its large melting point diff erence between alloy elements,the conventional powder metallurgy method required a long time of high temperature sintering is very likely to cause low density and abnormal grain size growth.Therefore,90W-10Cu refractory alloys were successfully prepared by hot oscillatory pressing(HOP)under diff erent sintering time in this work.Then the infl uence of sintering time on the microstructure,grain size,density,Vickers hardness,room-tensile property,and electrical conductivity of the W–Cu refractory alloy was systematically invested.The results showed that during the short sintering time(30–90 min),the density,Vickers hardness,tensile strength,and electrical conductivity of the W–Cu refractory alloy increased signifi cantly to 98.7%,163.29 HV 30,507.3 MPa,and 14.2%International Annealed Copper Standard with the sintering time increasing,respectively,while its grain size showed no obvious change.When the sintering time further increased to 120 min,the density was basically consistent with the sintering time of 90 min.Nevertheless,the prolonged high temperature sintering resulted in the grain growth of the samples,which caused the deterioration of the Vickers hardness,room-tensile strength,and conductivity properties of the W–Cu refractory alloy.At the same sintering time,the density,Vickers hardness,and electrical conductivity of the HOP sintered W–Cu refractory alloy were signifi cantly higher than those of the HP sintered sample.It was indicated that high density,fi ne-grain,and excellent properties W–Cu refractory alloys could be prepared by hot oscillatory pressing under appropriate sintering time.展开更多
基金Funded by the Guangxi Natural Science Foundation(No.2010GXNSFD013007)
文摘The 0.6 mol% CuO-doping 0.996(0.95 Na_(0.5)K_(0.5)NbO_3-0.05 LiSbO_3)-0.004 FeBiO_3(KNN-LSBF-CuO) piezoelectric ceramics were synthesized by a solid-state reaction technique, and the structure and piezoelectric properties dependence of sintering time in KNN-LS-BF-CuO ceramics were studied. It is found that all the samples sintered for various time are perovskite structure mixed with orthorhombic symmetry phase and tetragonal phase, but the sintering time has significant influences on the crystalline and properties. When the sintering time increases from 2 hours to 6 hours, the grain of KNN-LS-BF-CuO ceramics becomes more homogeneous and more tight-arrangement. The experimental results reveal that the longer sintering time than 4 hours is beneficial for improving partial properties, such as d_(33), tgδ, and Q_m, but is adverse to ε_r and k_p, the KNNLS-BF-CuO ceramics with optimum properties can be synthesized for 6 hours at 1 060 ℃.
基金Funded by The National Key Technology R & D Program of China for the 11th Five-Year Plan(2006BAJ04A04)
文摘Glass ceramics was made by the one-time sintering method using the main raw material of iron tailings. On the basis of quaternary system of CaO-MgO-Al2O3-SiO2, using DTA, XRD and SEM, the effects of different nucleating agents and mixing amounts as well as heat treatment on the crystallization of railings glass ceramics were studied. The experimental results show that, nucleating agent and heat treatment are two necessary conditions for one-time sintering preparation of tailings glass ceramics namely, only adding nucleating agent or experiencing heat treatment, the quaternary system can not crystallize. The composite nucleating agent consisting of Cr2O3 and TiO2 can further lead to the crystallization of the CaO-MgO-A1203-SiO2 quaternary system at the lower temperature, with the major phase of diopside. In the range of mass content, 0%-4%, crystal intensity and crystal content grow. But when mass content is more than 4%, the crystal size will become coarser and the crystal distribution will be less regular. Different heat treatment regimes do not change the composition of the crystalline major phase in the glass ceramics crystallization of CaO-MgO-Al2O3-SiO2 system. In the range of 30-60 minutes, with the extension of nucleation and crystallization, crystallization degree enhanced, but if the holding time surpasses 60 minutes, the crystallization is worse.
文摘Varistor ceramics of ZnO Bi 2O 3 TiO 2 Sb 2O 3 system have been fabricated by introducing pre fabricated ZnO seed grains with different size distributions respectively. The results show that the varistor properties were significantly influenced by the size of introduced seed grains, and introducing larger seed grains is more advantageous to the modification of microstructure and the improvement of varistor properties. The varistor properties were considerably improved with a moderately increased sintering temperature or time, whereas degraded apparently when the sintering temperature or time was excessively increased. Compared with the sintering time, the sintering temperature plays a more critical role in determining the varistor properties. By introducing pre fabricated ZnO seed grains into the original powders, low voltage ZnO varistor ceramics possessing the desired electrical properties have been produced with a sintering temperature of about 1 210 ℃ and a sintering temperature of 2～2.5 h. [
文摘Pb ( Mn1/3Sb2/3 ) x ( Zn1/3Nb2/3) y ( Zr0.535 Ti0.465 ),1-x-yO3 ( PMZN) piezoelectric ceramics were fabricated, The effects of sintering temperature and heat-treatment time on properties wen discussed, the optimum preparation technology parameters were obtained. In this case, the ceramics have the highest electromechanical coupling coefficients and mechanical quality factor and the least dielectric loss. It is revealed that the PMZN piezo-ceramics material can be utilized for high-power ultrasound transducers.
文摘The structures of the Mn-Zn ferrites synthesized under different sintering conditions by the sol-gel method were investigated by the X-ray diffraction （XRD） and the scanning electron microscopy （SEM） with focus on two factors： the pre-sintering treatment and the calcining time. The results show that the sintering conditions have significant effects on the structures and the particle size of the Mn-Zn ferrites. Compared with the products without pre-sintering, those pre-sintered at 500℃ have a single phase and no diffraction peaks of Fe2O3 that could be found. The effects of the pre-sintering temperature on the structures of the ferrites were also studied. As a result, 500℃ proves to be the favorite in the pre-sintering treatment. The XRD patterns of the ferrites calcined at 1 200℃ for 6 h will present diffraction peaks of pure crystallization of spinel phase while those for 2 h or 4 h will show peaks of Fe2O3. The SEM also bears witness to well-grown grains of pure Mn-Zn ferrites if calcined for 6 hours.
文摘Low-temperature sintering(LTS)experiments of UO2 pellets and their results were reported.Moreover,a routine process of LTS for UO2 pellets was primarily established.Being sintered at 1 400 ℃ for 3 h in a partially-oxidative atmosphere,the relative density of the pellet can be up to around 94%.Pellets with such a high density are of benefit for following-up reduction-sintering processes.Orthogonal test indicates that the importance of factors affecting the density decreases in the sequence of partial-oxidative sintering temperature and time,reduction-sintering time and temperature,and sintering atmosphere.It is found that it is helpful to introducing a small amount of water vapor into the sintering atmosphere during the latter stage.It is believed that it is the key factor to raise the O/U ratio of original powder in order to improve the properties of the low-temperature sintered pellets.
文摘How to directly fabricate metallic functional parts with selective laser sintering (SLS) process is a potential technique that scientists are researching. Existent problems during directly fabricating metal part by use of SLS are analyzed. For the sake of solving the problems, a new idea of adding self-propagating high-temperature synthesis (SHS) material into metallic powder material to form new type of SLS metallic powder material is put forward. This powder material can release controllable amount of heat during its interaction with the laser beam energy to reduce the requirement to laser power during directly sintering metallic part, to prolong the time of metallic liquid phase existing, and to improve the intensity and accuracy of SLS part. For this reason, SHS material′s interaction with the CO2 laser beam energy is researched, which proves that CO2 laser beam energy may instantly ignite SHS reaction. On the basis of the above-mentioned researches, the effect of sintering the metal powder material mixing SHS material with CO2 laser is also researched, which shows: there is an optimal blending ratio of various material in the new metallic powder material. Under the optimal blending ratio and SLS process parameters, this new metallic powder material can indeed release amount of heat and SHS reaction may be controlled within the laser sintering. This research result makes it possible that the metallic part is directly sintered with small CO2 laser (less than 50W), which may greatly reduce the volume, cost and running expenditure of SLS machine, be propitious to application.
基金supported by National Natural Science Foundation of China(51904277)the Open Fund of Sichuan Province Engineering Technology Research Center of Powder Metallurgy,Chengdu University(SC-FMYJ2023-02)+4 种基金Opening Foundation of Key Laboratory of Advanced Manufacture Technology for Automobile Parts,Ministry of Education(2022 KLMT05)the Open Fund of Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering at Wuhan University of Science and Technology(MTMEOF2022B02)Fund of Key Laboratory of Advanced Materials of Ministry of Education(ADV22-20)Training Program for Young Backbone Teachers in Colleges and University of Henan Province(2020GGJS171)Fund of Zhengzhou University of Aeronautics Graduate Education Innovation Program of China(2022CX57).
文摘W–Cu refractory alloys are widely used in aerospace,aviation,electronics,power,and other fi elds.However,because of its large melting point diff erence between alloy elements,the conventional powder metallurgy method required a long time of high temperature sintering is very likely to cause low density and abnormal grain size growth.Therefore,90W-10Cu refractory alloys were successfully prepared by hot oscillatory pressing(HOP)under diff erent sintering time in this work.Then the infl uence of sintering time on the microstructure,grain size,density,Vickers hardness,room-tensile property,and electrical conductivity of the W–Cu refractory alloy was systematically invested.The results showed that during the short sintering time(30–90 min),the density,Vickers hardness,tensile strength,and electrical conductivity of the W–Cu refractory alloy increased signifi cantly to 98.7%,163.29 HV 30,507.3 MPa,and 14.2%International Annealed Copper Standard with the sintering time increasing,respectively,while its grain size showed no obvious change.When the sintering time further increased to 120 min,the density was basically consistent with the sintering time of 90 min.Nevertheless,the prolonged high temperature sintering resulted in the grain growth of the samples,which caused the deterioration of the Vickers hardness,room-tensile strength,and conductivity properties of the W–Cu refractory alloy.At the same sintering time,the density,Vickers hardness,and electrical conductivity of the HOP sintered W–Cu refractory alloy were signifi cantly higher than those of the HP sintered sample.It was indicated that high density,fi ne-grain,and excellent properties W–Cu refractory alloys could be prepared by hot oscillatory pressing under appropriate sintering time.
