Existing state of potassium chloride in agglomerated sintering dust and its water leaching kinetics

In order to examine the leaching rate of potassium chloride from the sintering dust by water,surface morphology and inner structure of the dust,especially the existing state of potassium chloride,were observed by scanning electron microscopy（SEM） and linear scanning technique via energy dispersive spectroscopy（EDS）.The characterization shows that the sintering dusts are mostly porous composites or agglomerates of the fine dust particles with size less than 10 μm,and the potassium chloride and sodium chloride particles are partly covered by other water insoluble matters in the dust which consist of elements iron,calcium and etc.Exposure of potassium chloride in the agglomerated dust matrix of this kind suggests that the leaching can be simply perceived as the dissolution of water soluble matters in the dust.On-line monitor of specific electrical conductivity of the leaching system verifies the prediction that leaching kinetics of potassium chloride from the sintering dust fits dissolution model well.Leaching equilibrium can be reached within 5 min with potassium leaching ratio more than 95%.

Water leaching kinetics and recovery of potassium salt from sintering dust

Surface morphology and inner structure of the dust were observed by ICP-AES, SEM-EDS and XRD to examine the strengthening measures of leaching potassium salt from the sintering dust by water. The results showed that the main component of the sintering dust was iron-oxygen compound, with KCl adsorbed on its surface. Leaching experiments showed that the KCl in the ESP dust could be separated and recovered by water leaching and fractional crystallization. The yield of K-Na vaporized crystalline salt was 18.56%, in which the mass fractions of KCl, NaCl, CaSO4 and K2SO4 were about 61.21%, 13.40%, 14.62%and 10.86%, respectively. The leaching kinetics of potassium salt from the sintering dust fits the external diffusion model well. The leaching speed and the leaching rate of the potassium salt can be increased by increasing the leaching temperature, strengthening the stirring speed and increasing the liquid-solid ratio.

Leaching of the residue from the dry off-gas de-dusting and desulfurization process of an iron ore sinter plant

The residue from a second-stage dry sinter plant off-gas cleaning process contains both the fine dust from the sinter plant and the sorbent used. Recycling of the material that is usually handled by landfills to the sinter plant feed is not possible because of its chloride con- tent. Leaching of the chlorides allow the recycling of remaining solids. The saline leachate produced contains some heavy metals and must be treated before it is discharged into the sea. In laboratory experiments, leaching tests with the subsequent treatment of the leachate were con- ducted. After the process was optimized, all heavy-metal concentrations were below the permissible values. The optimum treatment condi- tions for heavy-metal precipitation were observed to be the filtration of the suspended solids followed by the dosing of liquid with lime milk （pH 10） and the subsequent precipitation using sodium sulfide.

Leaching of low grade zinc oxide ores in Ida^(2-)-H_2O system

Ida2--H2O system（iminodiacetate aqueous solution） was used to leach a low grade zinc oxide ore for Zn extraction.The effects of leaching time,liquid-solid ratio（L/S）,total concentration of Ida2-（[Ida2-]T）,leaching temperature and pH on Zn leaching recovery and the dissolution of impurities such as Ca,Mg,Cu,Ni,Fe,Pb and Cd were investigated.Results show that Ca,Mg and Fe in ores were hardly dissolved in alkalescent iminodiacetate aqueous solution,while valuable metals such as Cu,Ni,Pb and Cd were partly dissolved into leaching liquor with Zn.The recovery of Zn reaches 76.6% when the ores were leached for 4 h at 70 ℃ by 0.9 mol/L iminodiacetate aqueous solution with pH of 8 and L/S of 5：1.

Sintering of the NiFe_2O_4-10NiO/xNi Cermet

The sintering behavior of NiFe2 O4-10NiO/xNi cermet which was used as the most prospective inert anode materials for aluminum electrolysis was studied by examining the effects of raw powder particle size, sintering temperature, and the contents of Ni. The results show that fine particle size enables the powder to have high driving force for sintering. High temperature is beneficial to densification, but the ultra-high temperature does harm to the improvement of the density. The samples of NiFe2O4-10NiO/SNi has the highest relative density of 97.28 % when it is sintered at 1 350 ℃, but it decreases to 95.23 % when sintered at 1 400 ℃. Low addition of Ni has a great help to the sintering of NiFe2 O4-10NiO matrix. When the samples are sintered at 1 350 ℃ and the mass fraction of Ni is 5%, the highest relative density is gained, but the density decreases with the further increase of Ni contents. The low density of the sintered samples of NiFe2 O4-10NiO/17Ni is attributed to the high volume fraction of pores.

Diffusion bonding behaviour of β-γTiAl alloys containing high niobium with Ti interlayer by spark plasma sintering

High niobium β-γ TiAl alloy(HNBG) was diffusion bonded using spark plasma sintering with pure Ti as interlayer. The joint microstructural evolution, growth kinetics and mechanical properties were investigated. The joint included three diffusion zones. The β/B2 phase formed in the Zone Ⅰ, α_(2)phase in the Zone Ⅱ, and β-Ti and α-Ti phases in the Zone Ⅲ. The thickness of β/B2 phase, the average grain size of α_(2)phase and the amount of β-Ti phase increased with the increase of bonding temperature or bonding time. The growth activation energies of β/B2 and α_(2)phases were 582 and 253 kJ/mol, respectively. The joint acquired at 1000 °C, 10 min and 10 MPa showed the maximum shear strength of 308 MPa. Fracture mainly occurred along the interfaces between Zone Ⅰ and HNBG alloy, and between Zone I and Zone Ⅱ. Fracture mechanism of the joint was characterized by brittleness rupture along the phase boundary.

Behavior of calcium silicate in leaching process

Based on the thermodynamic calculation, the mole ratio of CaO to SiO 2, temperature and A/S of bauxite have a profound influence on the mole ratio of 2CaO·SiO 2 to CaO·SiO 2 in sinter. CaO·SiO 2 and β -2CaO·SiO 2 appear stable in caustic solution but unstable in soda solution, and CaO·SiO 2 is more stable than β -2CaO·SiO 2 under the same leaching condition. Compared with the conventional sinter, the rate of alumina extraction of the new sinter is large and the secondary reaction is restricted in the leaching, which might be mainly due to the more content of CaO·SiO 2 in sinter and better stability of CaO·SiO 2 in leaching.

烧结-溶出法从废催化剂中回收铂

采用烧结-溶出法溶解废催化剂中氧化铝基体,使铂富集,进而从不溶渣中回收铂。研究结果表明:废催化剂于600℃焙烧1 h,炭残余量为0.54%,脱炭率达到92.66%;烧渣按配料分子比1.2配料,800℃烧结反应2 h,熟料于95℃热水溶出10 min,一次烧结-溶出,渣率为5.04%,氧化铝溶出率为98.10%,氧化钠溶出率为99.25%,铂富集了17.87倍。

Effect of Na_(2)O on formation of calcium aluminates in CaO-Al_(2)O_(3)-SiO_(2)system

The formation characteristics of calcium aluminates in the CaO-Al2O3-SiO2 system with sodium oxide was investigated by XRD, SEM-EDS and DSC-TG technologies. The main phases in the clinker after sintering at 1350 °C are 12CaO?7Al2O3, 2CaO?Al2O3?SiO2 and 2CaO?SiO2 when the mass ratio of Al2O3 to SiO2 is 3.0 and the molar ratio of CaO to Al2O3 is 1.0. The proportion of 12CaO?7Al2O3 increases with the increase of Na2O addition when the molar ratio of Na2O to Al2O3 is from 0 to 0.4, while the proportion of 2CaO?Al2O3?SiO2 decreases with the increase of Na2O addition. Na2O forms solid solution in 12CaO?7Al2O3, which increases the volume of elementary cell of 12CaO?7Al2O3. The formation temperature of 12CaO?7Al2O3 is decreased by 30 °C when the molar ratio of Na2O to Al2O3 increases from 0 to 0.4 determined by DSC. The alumina leaching property of clinker increases obviously with the increase of Na2O addition.

表面多孔Ti-Nb-Zr-CPP生物材料的制备及其微观组织的研究

利用机械合金化和等离子烧结工艺制备了Ti-Nb-Zr-CPP(焦磷酸钙)复合材料,并将其进行溶液浸出而获得了表面多孔的生物材料。对烧结体进行了物相及表面区域成分的分析,并对浸出材料进行了形貌、相对密度、硬度、孔洞尺寸及孔洞率的分析。结果表明,采用Ti-35%Nb-7%Zr-10%CPP的成分配比及40%H3PO4+60%H2O的浸出液可制备出与人体骨骼表面相近的多孔生物材料。

Analyzing the Interplay of Sintering Conditions on Microstructure and Hardness in Indirect Additive Manufacturing of 17-4PH Stainless Steel

Indirect additive manufacturing(AM)methods have recently attracted attention from researchers thanks to their great potential for cheap,straightforward,and small-scale production of metallic components.Atomic diffusion additive manufacturing(ADAM),a variant of indirect AM methods,is a layer-wise indirect AM process recently developed based on fused deposition modeling and metal injection molding.However,there is still limited knowledge of the process conditions and material properties fabricated through this process,where sintering plays a crucial role in the final consolidation of parts.Therefore,this research,for the first time,systematically investigates the impact of various sintering conditions on the shrinkage,relative density,microstructure,and hardness of the 17-4PH ADAM samples.For this reason,as-washed samples were sintered under different time-temperature combinations.The sample density was evaluated using Archimedes,computed tomography,and image analysis methods.The outcomes revealed that sintering variables significantly impacted the density of brown 17-4PH Stainless Steel samples.The results indicated more than 99% relative densities,higher than the value reported by Markforged Inc.(~96%).Based on parallel porosities observed in the computed tomography results,it can be suggested that by modifying the infill pattern during printing,it would be possible to increase the final relative density.The microhardness of the sintered samples in this study was higher than that of the standard sample provided by Markforged Inc.Sintering at 1330℃ for 4 h increased the density of the printed sample without compromising its mechanical properties.According to X-ray diffraction analysis,the standard sample provided by Markforged Inc.and“1330℃—4 h”one had similar stable phases,although copper-rich intermetallics were more abundant in the microstructure of reference samples.This study is expected to facilitate the adoption of indirect metal AM methods by different sectors,thanks to the high achievable relative densities reported here.

江西锂云母-石灰石烧结工艺的改进研究

采用锂云母、石灰石、石灰为原料，ＬｉＯＨ结晶母液为添加剂，进行了提锂烧结工艺研究。初步结果表明：烧结温度为７５０～８５０℃时，Ｌｉ２Ｏ的溶出率可达９１％左右；与原有的锂云母石灰石烧结工艺相比，烧结温度可降低１５０℃左右。

Properties and Microstructure Evolution of Al_2O_3-Si Material Fired in Different Atmospheres

A1203-Si composite specimens were prepared using fused corundum, ultra-fine α-A1203 and Si powder as starting materials and resin as binder. Effects of sintering atmospheres on properties, phase composition and microstructure of specimens after firing at 1 500 ℃ were investigated. The results show that： （ 1 ） after .firing in oxidizing or weak oxidizing atmosphere, there is some Si in the specimens and some glass phases containing mullite form on specimen surface, the density and strength at room temperature are relatively high, but hot modulus of rupture and thermal shock resistance are relatively poor; （2） after firing in, weak reducing or reducing atmosphere, Si reacts completely with CO or N2forming whisk-phere, Si reacts completely with CO or N2forming whisk-er-like SiC, granular Si2N20 or 0＇-SiAION, and the er-like SiC, granular Si2N20 or O＇-SiMON, and the thermo-mechanical properties of specimens are enhanced;（3） after firing in nitrogen atmosphere, Si reacts completely with N2, CO or G forming wbisker-like SiC and columnar β-SiA10N crystals, the hot modulus of rupture and thermal shock resistance of specimens are enhanced noticeably.

Application Research of Dense Sintered Alumina in Iron Runner Castables

Three different kinds of corundum aggregates-tabular sintered alumina, dense sintered alumina, and fused dense corundum-were introduced into the silica fume .free or silica fume containing Al2O3 -SiC - C iron runner castables to investigate their influences on the flow ability, linear change on heating, bulk density, apparent porosity, cold strength, hot modulus of rupture, therm, al shock resistance, slag resistance, oxidation resistance as well as wear resistance of Al2O3 - SiC - C iron runner castables. The results show that （ 1 ） compared with the specimens with fused dense corundum, the specimens with dense sintered alumina have equivalent installation property, slag resistance and oxidation resistance, equivalent or even higher cold modulus of rupture, cold crushing strength and hot modulus of rupture, exhibiting better thermal shock resistance and cold wear resistance ; （2） adopting bimodal alumina micropowder LISAL22RABL as well as water reducers ZX2 and ZD2 can well reduce the water requirement of silica fume free castables, solving the problem of deteriorated flow ability resulted from the lack of silica fume; since the lack of silica fume avoids the formation of low melting point liquid, the hot modulus of rupture and the thermal shock resistance of the silica fume free castables are both better than those of the silica fume containing castables ; （3） the density of the castable specimens with dense sintered alumina is 4% -6% lower than that of the castable specimens with Jhsed dense corundum so the refractories consumption of one iron runner reduces by 5% by using the tastable with dense sintered alumina, which obviously reduces the cost of refractories.

Rapid Expansion of Supercritical Solution of Poly (1,1,2,2- Tetrahy-droperfluorodecyl Acrylate)

Poly(1,1,2,2- tetrahydroperfluorodecyl acrylate) (poly (TA-N)) was synthesized in laboratory. The resulting morphology of rapid expansion of supercritical solution (RESS) sprays of poly(TA - N) was investigated. At apre - expansion temperature of 45℃), amorphous polymer was formed. At temperature around 60 ℃ to 80 ℃ , fibers were formed. Increase of temperature increasesparticle size slightly. At temperature of 105℃ , most of particles are spheres. The RESS is an attractive process. To apply the polymers desired for coating applications in an organic solvent - free process that is economically viable , and it will have implications for pollution prevention during polymer film

Subsolidus Conceptual Design of CaO-AI_2O_3-TiO_2-SiO_2 System and Its Significance for Manufacturing Advanced Ceramics

The article deals the structure of the CaO -Al2O3 - TiO2 -SiO2 system as a basis for obtaining advanced ce- ramics with a complex of high-operational characteris- tics. As a result o[＇investigations the phase charctcteristics are represented trod the graph of the relationship of the elementaory tetrahedra has been plotted. The most techno- logical system area ,for the production of heat resistant advanced ceramics has been determined. The batches for producing heat and chemical resistant dense advanced ceramics made of natural, technical and technogenic raw materials have been developed.

PRODUCTION OF ULTRA-FINEα-AL_2O_3 PO WDERSFROM AMMONIUM A LUMINUM CARBONATE HY DROXIDE

Synthesis of a m m oniu m alu min u m carbonate hydroxide ( A A C H) w as investigated usinga m m oniu m alu min u m sulfate and a m moniu m hydro carbonate as the starting m aterials . Itw as found that A A C Hcan be synthesized by adding a m m oniu m alu m inu m sulfate solution torapidly stirred a m moniu m hydro - carbonate solution at a tem perature of 30 ℃. A A C Hcantransfor m to α Al2 O3 co m pletely by calcining at 1100 ℃ for 1 hour , and the obtained po w ders , with a particle size of 100 n m , can be sintered to 98 99 % relative density at 1500 ℃for 2 hours .

碱烧结法回收二次铝灰中氧化铝

二次铝灰中蕴含大量的氧化铝、铝和氮化铝等,还有部分氟化物和氯化物盐类,属于危险废弃物。目前常用的铝回收技术有酸浸法和碱浸法,均存在工艺条件苛刻、回收率低、能耗高、物耗大和产品附加值较低等问题。本研究采用碱烧结法从二次铝灰中回收氧化铝,考察烧结温度对氮化铝转化率的影响,碱铝比、烧结时间和成型方式对氧化铝回收率的影响,得到以下主要结论:在烧结温度1423 K、烧结时间40 min、碱铝比1.1、干压成型的试验条件下,氧化铝溶出率最大为94.23%;通过对二次铝灰铝酸钠熟料浸出渣成分以及物相进行分析,得到二次铝灰经过碱烧结法焙烧后熟料主要成分为Al_(2)O_(3)和Na_(2)O,分别占到49.70%和28.06%,熟料标准浸出后残渣主要成分为CaO、Al_(2)O_(3)和MgO,含量分别为25.46%、20.27%和15.80%;二次铝灰中AlN分解率较高,可达到95%以上,最终浸出渣中氟离子浸出毒性在30 mg/L以下。综上所述,本文采用碱烧结法资源化利用二次铝灰,实现了二次铝灰脱氮固氟的无害化处置,具有环境友好、资源利用率高的优势,为后续大规模工业化推广奠定了理论基础。

钢铁含铊高盐固废/废水协同水洗技术研究

钢铁烧结工序会产生大量烧结机头灰和脱硫废水,盐含量高,且含有剧毒重金属铊,其消纳问题成为制约钢铁行业可持续发展的关键问题之一。提出含铊高盐固废与高盐废水协同处置的思路。结果表明,当利用1/4浓度活性炭法脱硫废水用于洗灰时,洗灰水中铊含量低于5 mg/L,且钙、镁的溶出量也有所降低。重点研究了活性炭法脱硫废水中各组分对烧结机头灰水洗过程铊溶出行为的影响,发现水洗过程SO_(3)^(2-)的存在及适宜的pH对铊的溶出有明显抑制作用。

高铬渣料中铬离子在水泥基材料中的浸出机制

为了探究生活垃圾焚烧飞灰协同高铬污泥烧结渣料(PS)及其磨细粉(GP)中铬离子在水泥基材料中的浸出机制,依据NEN7375分别开展了PS和GP单掺及复掺条件下,总铬和六价铬Cr(Ⅵ)的长期浸出试验。结果表明,掺加PS和GP的水泥基材料中总铬和Cr(Ⅵ)在浸出过程中的释放量增大均呈先急后缓的趋势,总铬和Cr(Ⅵ)达到浸出平衡的时间不同,但浸出至64 d时总铬和Cr(Ⅵ)基本达到浸出平衡。在PS和GP单掺和复掺条件下,总铬的浸出均为扩散控制,而Cr(Ⅵ)的浸出分别为扩散控制和耗竭作用。