Effect of Ca-Fe oxides additives on NOx reduction in iron ore sintering

As the emission control regulations get stricter,the NO;reduction in the sintering process becomes an important environmental concern owing to its role in the formation of photochemical smog and acid rain.The NOxemissions from the sintering machine account for 48% of total amount from the iron and steel industry.Thus,it is essential to reduce NO;emissions from the sintering machine,for the achievement of clean production of sinter.Ca-Fe oxides,serving as the main binding phase in the sinter,are therefore used as additives into the sintering mixture to reduce NOxemissions.The results show that the NO;reduction ratio achieves 27.76% with 8% Ca-Fe oxides additives since the Ca-Fe oxides can advance the ignition and inhibit the nitrogen oxidation compared with the conventional condition.Meanwhile,the existence of Ca-Fe oxides was beneficial to the sinter quality since they were typical low melting point compounds.The optimal mass fraction of Ca-Fe oxides additives should be less than 8%since the permeability of sintering bed was significantly decreased with a further increase of the Ca-Fe oxides fines,inhibiting the mineralization reaction of sintering mixture.Additionally,the appropriate particle size can be obtained when mixing an equal amount of Ca-Fe oxides additives of-0.5 mm and 0.5-3.0 mm in size.

Development and application of coke oven gas spraying on sinter bed

The Shanghai Meishan Iron and Steel Co., Ltd. has a large supply of coke oven gas (COG) and has the potential to develop and apply the spraying of COG on the surface of a sinter bed. The effects of the amount of COG, the spraying time, and the spraying distribution with the process on the quantity and quality indexes of sinter were investigated in the laboratory experi-ments. The results showed that the COG spraying can improve the sinter indexes to a large extent if appropriate parameters were used. It was found that an appropriate amount of COG, a relatively long spraying time, and a decreasing distribution of the COG amount with the spraying process all help to obtain a better performance for sinter quantity and quality indexes. When the COG spraying was applied to the No. 3 sintering machine, the sinter tumbler index increased by 0.45%, the overall finished product rate increased by 0.72%, the solid fuel consumption decreased by 4.06kg/t, the reducibility increased by 3.89%, and the cost of iron decreased by 5.29 CNY/t, and the CO2, SO2 and Nox emissions also decreased, thus proving the feasibility of this technology. Therefore, COG spraying provides a new way to improve sinter and also decrease the energy consumption and pollution.

Sintered Ore Sprayed by Acid and Alkaline Waste Water Resulted From Cold Rolling

In order to prevent the powdering of a sintered ore from influencing the smooth operation of a blast furnace,the conventional way to deal with it is that the CaCl2 solution is prepared by tap water,and then the solution is sprayed onto the sintered ore for improving its RDI（low temperature reduction degradation index）.The CaCl2 solution prepared by adding acid and alkaline waste water resulted from cold rolling is sprayed onto the sintered ore to improve its RDI.The values of RDI＋6.3 and RDI＋3.15 of the sintered ore which is sprayed by the CaCl2 solution with the CaCl2 concentration of 3.5%（mass percent） are increased by 17.5% and 11.63%,but the index of RDI-0.5 is decreased by 3.1% when the spraying amount of the solution is making up 0.5% of the total sintered ore sprayed in comparison with those of the sintered ore which is not sprayed by using the CaCl2 solution.Experimental results show that after the CaCl2 solutions prepared by adding the acid and alkaline waste water are sprayed on the sintered ore,RDI of the ore can be remarkably improved and therefore another way for recycling acid and alkaline waste water can be available,by which both cost for treating waste water and cost for producing a sintered ore can be decreased and environment is free of pollution by harmful substances in the waste water.