Effects of iron oxide on crystallization behavior and spatial distribution of spinel in stainless steel slag

Chromium plays a vital role in stainless steel due to its ability to improve the corrosion resistance of the latter.However,the re-lease of chromium from stainless steel slag(SSS)during SSS stockpiling causes detrimental environmental issues.To prevent chromium pollution,the effects of iron oxide on crystallization behavior and spatial distribution of spinel were investigated in this work.The results revealed that FeO was more conducive to the growth of spinels compared with Fe2O3 and Fe3O4.Spinels were found to be mainly distrib-uted at the top and bottom of slag.The amount of spinel phase at the bottom decreased with the increasing FeO content,while that at the top increased.The average particle size of spinel in the slag with 18wt%FeO content was 12.8μm.Meanwhile,no notable structural changes were observed with a further increase in FeO content.In other words,the spatial distribution of spinel changed when the content of iron oxide varied in the range of 8wt%to 18wt%.Finally,less spinel was found at the bottom of slag with a FeO content of 23wt%.

Comprehensive Utilization and Control Measures of Iron and Steel Slag

With the increase of steel production,the amount of steel slag piled up is on the rise.The article analyzes the current situation of blast furnace slag utilization,elaborates on the current treatment technology of blast furnace slag,and points out that in the future,the utilization of blast furnace slag will develop towards the direction of developing high value-added products,and the sensible heat recovery rate of blast furnace slag is expected to increase.Analyze the current application status and treatment process of converter slag.The comprehensive treat-ment technology of converter slag is limited by multiple factors,and it is proposed to control converter slag from the production source through"slag recycling".

Role of iron ore in enhancing gasification of iron coke:Structural evolution,influence mechanism and kinetic analysis

The utilization of iron coke provides a green pathway for low-carbon ironmaking.To uncover the influence mechanism of iron ore on the behavior and kinetics of iron coke gasification,the effect of iron ore on the microstructure of iron coke was investigated.Furthermore,a comparative study of the gasification reactions between iron coke and coke was conducted through non-isothermal thermogravimetric method.The findings indicate that compared to coke,iron coke exhibits an augmentation in micropores and specific surface area,and the micropores further extend and interconnect.This provides more adsorption sites for CO_(2) molecules during the gasification process,resulting in a reduction in the initial gasification temperature of iron coke.Accelerating the heating rate in non-isothermal gasification can enhance the reactivity of iron coke.The metallic iron reduced from iron ore is embedded in the carbon matrix,reducing the orderliness of the carbon structure,which is primarily responsible for the heightened reactivity of the carbon atoms.The kinetic study indicates that the random pore model can effectively represent the gasification process of iron coke due to its rich pore structure.Moreover,as the proportion of iron ore increases,the activation energy for the carbon gasification gradually decreases,from 246.2 kJ/mol for coke to 192.5 kJ/mol for iron coke 15wt%.

Prediction of intrusive gas pores caused by resin burning in sand core for iron castings

In the production of castings,intrusive gas pore represents a kind of common defects which can lead to leakage in high gas-tightness requirement castings,such as cylinder blocks and cylinder heads for engines.It occurs due to the intrusion of gases generated during the resin burning of the sand core into castings during the casting process.Therefore,a gas generation and flow constitution model was established,in which the gas generation rate is a function of temperature and time,and the flow of gas is controlled by the gas release,conservation,and Darcy's law.The heat transfer and gas flow during casting process was numerically simulated.The dangerous point of cores is firstly identified by a virtual heat transfer method based on the similarity between heat transfer and gas flow in the sand core.The gas pores in castings are predicted by the gas pressure,the viscosity and state of the melt for these dangerous points.Three distinct sand core structures were designed and used for the production of iron castings,and the simulated gas pore results were validated by the obtained castings.

Iron reduction in aluminum by electroslag refining

The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimental results indicate that the iron content decreases with increasing Na2B4O7 addition and remelting time,and the iron content decreases from 0.400% to 0.184% under 9% Na2B4O7 addition for 30 min remelting.The elastic modulus,yield strength and ultimate tensile strength commercial aluminum are improved,and the tensile elongation is increased by 43% after electroslag refining.The chemical reaction between melt and slag to form Fe2B is the main reason for iron reduction and the thermodynamic calculation of the chemical reaction theoretically accounts for the formation of Fe2B.

Steel Slag as an Iron Fertilizer for Corn Growth and Soil Improvement in a Pot Experiment

The feasibility of steel slag used as an iron fertilizer was studied in a pot experiment with corn. Slag alone or acidified slag was added to two Fe-deficient calcareous soils at different rates. Results showed that moderate rates (10 and 20 g kg-1) of slag or acidified slag substantially increased corn dry matter yield and Fe uptake. Application of steel slag increased the residual concentration of ammonium bicarbonate-diethylenetriamine pentaacetic acid (AB-DTPA) extractable Fe in the soils. The increase of extractable Fe was usually proportional to the application rate, and enhanced by the acidification of slag. Steel slag appeared to be a promising and inexpensive source of Fe to alleviate crop Fe chlorosis in Fe-deficient calcareous soils.

Crystallization characteristics of iron-rich glass ceramics prepared from nickel slag and blast furnace slag

The crystallization process of iron-rich glass-ceramics prepared from the mixture of nickel slag（NS） and blast furnace slag（BFS） with a small amount of quartz sand was investigated.A modified melting method which was more energy-saving than the traditional methods was used to control the crystallization process.The results show that the iron-rich system has much lower melting temperature,glass transition temperature（Tg）,and glass crystallization temperature（Tc）,which can result in a further energy-saving process.The results also show that the system has a quick but controllable crystallization process with its peak crystallization temperature at 918°C.The crystallization of augite crystals begins from the edge of the sample and invades into the whole sample.The crystallization process can be completed in a few minutes.A distinct boundary between the crystallized part and the non-crystallized part exists during the process.In the non-crystallized part showing a black colour,some sphere-shaped augite crystals already exist in the glass matrix before samples are heated to Tc.In the crystallized part showing a khaki colour,a compact structure is formed by augite crystals.

Study on Foaming Behaviour of Molten Slag during Smelting Reduction with Iron Bath

The molten slag in smelting reduction with iron bath has peculiar behaviour for its high FeO concentration. Slag foaming is effected by the concentration and reduction rate of FeO, basicity of slag and temperature. Addition of granulated coke can greatly decrease slag foaming extent in the process of smelting reduction with iron bath. The anti-foaming capacity of granulated coke is the best when the ratio of coke used for coke layer to total coke used in smelting reduction is controlled at about 20%.

Leaching of iron concentrate separated from kiln slag in zinc hydrometallurgy with hydrochloric acid and its mechanism

It is taken as a novel prospective process to treat iron concentrate from hydrometallurgical zinc kiln slag forcomprehensive utilization of valuable metals by a hydrochloric acid leaching-spray pyrolysis method.The leaching mechanism ofdifferent valuable metals was studied.The results revealed that the leaching rates of Ag,Pb,Cu,Fe,As and Zn were99.91%,99.25%,95.12%,90.15%,87.58%and58.15%,respectively with6mol/L HCl and L/S ratio of10:1at60°C for120min.The actionof SiO2in leaching solution was also studied.The results showed that the precipitation and settlement of SiO2(amorphous)adsorbedpart of metal ions in solution,which greatly inhibited the leaching of Cu,Fe,As and Zn,so it is crucial to control the precipitation ofamorphous SiO2.

Recovery of iron from copper slag by deep reduction and magnetic beneficiation

Aiming at recovering iron from high-iron-content copper slag, this article introduced a combination technol- ogy of deep reduction and magnetic beneficiation, investigated the iron recovery efficiency and optimized the technical conditions. When coke powder with 86wt% fixed carbon was used as a reductant, iron was successfully extracted from the copper slag. Under the optimized condition of the coke powder content of 14wt%, the calcium-to-silicon mass ratio （Ca/Si） of 0.2, the roasting temperature of 1300℃, the roasting time of 3 h, the grinding time of 20 min, and the magnetic field intensity of 61 kA-m-1, the iron recovery rate of the copper slag can reach 91.82%, and the extracted iron powder has an iron grade of 96.21%. With the characteristics of high iron grade and low impurity content, the extracted iron powder can be used as high-quality raw materials of weathering steel.

A model for estimating the rate constant between CO_2-CO gas and molten slag containing iron oxides using optical basicity

A simple model for estimating the rate constant between CO2-CO gas and molten slag containing iron oxides was developed using optical basicity only. In this model, the temperature dependence of the rate constant can be described by the Arrhenius law, and the activation energy can be expressed with a linear function of the slag＇s optical basicity. The model was applied to some molten slag systems, such as FeO, FeO-CaO, FeO-SiO2, FeO-Na2O, FeO-CaO-SiO2, FeO-SiO2-P2O5, FeO-SiOE-Na2O, and FeO-CaO-SiOE-P2O5. A comparison between the predicted results and measured data showed that the model worked well.

Influence of alumina on mineralogy and environmental properties of zinc-copper smelting slags

An iron-silicate slag, from a zinc-copper smelting process, and mixtures of this slag with 5wt%, 10wt%, and 15wt% alumina addition were re-melted, semi-rapidly solidified, and characterized using scanning electron microscopy equipped with energy dispersive spectroscopy, and X-ray diffraction. The FactSageWM6.2 thermodynamic package was applied to compare the stable phases at equilibrium conditions with experimental characterization. A standard European leaching test was also carried out for all samples to investigate the changes in leaching behaviour because of the addition of alumina. Results show that the commonly reported phases for slags from copper and zinc production processes （olivine, pyroxene, and spinel） are the major constituents of the current samples. A correlation can be seen between mineralogical characteristics and leaching behaviours. The sample with 10wt% alumina addition, which contains high amounts of spinels and lower amounts of the other soluble phases, shows the lowest leachabilities for most of the elements.

Accelerated carbonation and leaching behavior of the slag from iron and steel making industry

Ground granulated blast furnace slag （GGBFS） and steelmaking slag have been used as a raw material for cement production or as an aggregate to make concrete, which contribute aluminum, calcium, iron, and silicon oxides. The suitability of the slag for a particular application depends on its reactivity, cost, availability, and its influence on the properties of the resulting concrete. For the interest of durability studying of concrete in the presence of slag, the accelerated carbonation products and leaching behavior of the slag and Portland cement （PC） were studied. The experimental results confirmed that the slag was more resistant to carbonation compared to PC. The carbonation degree of GGBFS reduced by 17.74%; and the carbonation degrees of steelmaking slags reduced by 9.51%- 11.94%. Carbonation neutralized the alkaline nature of the hydrated pastes and gave rise to the redox potential of the leachate slightly （30-77 mV）. The carbonation also increased the release of most of the elements presented, except for calcium, to the aqueous environment. It is concluded that blend cements （PC plus slag） have economical advantages and better durability compared to PC,

Iron and copper recovery from copper slags through smelting with waste cathode carbon from aluminium electrolysis

To recover metal from copper slags,a new process involving two steps of oxidative desulfurization followed by smelting reduction was proposed in which one hazardous waste(waste cathode carbon)was used to treat another(copper slags).The waste cathode carbon is used not only as a reducing agent but also as a fluxing agent to decrease slag melting point.Upon holding for 60 min in air atmosphere first and then smelting with 14.4 wt%waste cathode carbon and 25 wt%CaO for 180 min in high purity Ar atmosphere at 1450℃,the recovery rates of Cu and Fe reach 95.89%and 94.64%,respectively,and meanwhile greater than 90%of the fluoride from waste cathode carbon is transferred into the final slag as CaF_(2) and Ca_(2)Si_(2)F_(2)O_(7),which makes the content of soluble F in the slag meet the national emission standard.Besides,the sulphur content in the obtained Fe-Cu alloy is low to 0.03 wt%.

Iron extraction from lead slag by bath smelting

A new bath smelting process was proposed to recover iron for solid wastes reduction.99.79%of iron metallization,99.61%of iron recovery,pig iron with93.58%Fe,0.021%S,0.11%P,1.38%C,0.22%Si,0.01%Pb and0.031%Zn were achievedafter the wastes were smelted at1575°C for20min under C/Fe molar ratio of1.6and basicity of1.2.The produced pig iron could beused in steel-making.This study provides a way for recycling iron from smelting slag and hydrometallurgical residue.

Applicability of mass action law to sulphur distribution between slag melts and liquid iron

According to the mass action law and the coexistence theory of slagstructure, the calculating models of mass action concentration for CaO-MgO-FeO-Fe_2O_3-SiO_2,CaO-MgO-MnO-FeO-Fe_2O_3-P_2O_5-SiO_2 and CaO-MgO-MnO-FeO-Fe_2O_3-Al_2O_3-P_2O_5-SiO_2 slag melts areformulated and sulphur distribution between the slag melts and liquid iron is treated. It is foundthat CaO, MnO and FeO promote desulphurization, while MgO is detrimental to desulphurization. Inaddition, the sulphur distribution coefficients between the slag melts and liquid iron andpresented.

Thermodynamic Behavior of Manganese and Phosphorus between Liquid Iron and CaO-MgO-SiO_2-Al_2O_3-Fe_tO-MnO-P_2O_5 Slags

The thermodynamic behavior of manganese and phosphorus between liquid iron and CaO-MgO-SiO2-Al2O3-FetO-MnO-P2O5 ladle slag system was addressed by investigating the thermodynamic equilibria between liquid iron containing Mn and P and the ladle slag at 1873 K. The Mn distribution ratio L-Mn increases with increasing FetO content and decreasing the basicity ((%CaO + %MgO)/(%SiO2 + %Al2O3 + %P2O5)) in slag, while the P distribution ratio Lp seems to be increased as FetO content and the basicity increases. The values of L-Mn and L-p decrease by the addition of Al2O3 into slag. The expression of the dependence of L-Mn and L-p on the basicity and FetO content in slag was obtained.

Environmental risks for application of magnesium slag to soils in China

Magnesium slag(MS)is one of the main industrial solid wastes produced by the magnesium industry.Solving the problem of its disposal has attracted much attention with increasing amounts of solid wastes generated in the production of metallic magnesium.Because MS contains calcium(Ca),magnesium(Mg),and silicon(Si),some have tried to use MS as Si-Ca-Mg fertilizer or for soil amendment in agriculture.However,in the magnesium metallurgical process,some pollutant elements are introduced into MS,resulting in the enrichment of these pollutants in MS,such as arsenic(As),chromium(Cr),cadmium(Cd),mercury(Hg),copper(Cu),nickel(Ni),fluorine(F)and chlorine(CI).Research indicates that the enrichment of these pollutants can result in high levels,especially for Cd,Hg,Cu,Ni,F and CI(0-4,0-0.74,20-127,100-170,2277-14800 and 133-1000 mg kg1,respectively)in some MS in China.These levels are often far beyond the limits(S0.3,s0.5,≤50 and≤60 mg·kg-1 for Cd,Hg,Cu and Ni,respectively)of the Chinese Risk Screening Values for Soil Contamination of Agricultural Land based on the Soil Environmental Quality Risk Control Standard for Soil Contamination of Agricultural Land(GB 15618-2018)or the critical reference values(<800 and≤200 for F and CI,respectively).The elements Hg,Cu,Cr and F(detected in MS leachate at 0.00023--0.0052,0.043--3.89,0.026-0.171,and 1.43-8.52 mg·L-1,respectively)also exceed the limits(Class IV-V)of the Chinese Standard for Groundwater Quality(GB/T 14848-2017).Based on the above results,it is suggested that without any pretreatment for reducing harmful pollutants MS should not be allowed to be applied for soil remediation or conditioning directly into farmlands in order to ensure soil health,food safety and environmental quality.

Recycling of ironmaking and steelmaking slags in Japan and China

The mass production of steel is inevitably accompanied by large quantities of slags.The treatment of ironmaking and steelmaking slags is a great challenge in the sustainable development of the steel industry.Japan and China are two major steel producing countries that have placed a large emphasis on developing new technologies to decrease slag emission or promote slag valorization.Slags are almost completely reused or recycled in Japan.However,due to stagnant infrastructural investments,future applications of slags in conventional sectors are expected to be difficult.Exploring new functions or applications of slags has become a research priority in Japan.For example,the utilization of steelmaking slags in offshore seabeds to create marine forests is under development.China is the top steel producer in the world.The utilization ratios of ironmaking and steelmaking slags have risen steadily in recent years,driven largely by technological advances.For example,hot stage processing of slags for materials as well as heat recovery techniques has been widely applied in steel plants with good results.However,increasing the utilization ratio of basic oxygen furnace slags remains a major challenge.Technological innovations in slag recycling are crucial for the steel industries in Japan and China.Here,the current status and developing trends of utilization technologies of slags in both countries are reviewed.

Co-pyrolysis of soybean soapstock with iron slag/aluminum scrap,and characterization and analysis of their products

Soybean soapstock(SS) is one of the main solid wastes produced in the refinery of edible oil processing. In this study, the co-pyrolysis of SS with iron slag(IS) and aluminum scrap(AS) was carried out in a tubular furnace. The gas, liquid and solid products were characterized and the char yield decreased with increasing IS/AS ratio. IS and AS can improve the gas yield, and when the ratio of SS/IS was 1:0.25, the total pyrolysis gas and hydrogen contents were significantly increased. The content of oxygen compounds in pyrolysis oil decreased during co-pyrolysis, while AS promoted the content of polycyclic aromatic hydrocarbons in pyrolysis oil. The co-pyrolysis reaction can be divided into four stages, the mass loss rate reaches the maximum at the third stage(390–575 ℃). The molar ratio of H/C was lower for pyrolysis,indicating good stability of pyrolysis char owing to the high degree of carbonization and aromaticity.The possible co-pyrolysis reaction mechanism was explored.