Research on Hydration of Steel Slag Cement Activated with Waterglass

This paper studied the hydration and strength influence factors ofSteel Slag Cement (SSC), such as the quantity of steel slag and slagand the dosage of additive. The results show that: (a) In the processof hydration of SSC, steel slag and slag activate each other; (b)Waterglass's structure forms the preliminary skeleton of SSC, and thehydration products of SSC link or fill in the skeleton; (c) Sodium inWaterglass is the catalytic and its concentration does not change inthe process of hydration. (d) Structure of activation is asignificant factor to the property of SSC.

The Influence of Free Water Content on Dielectric Properties of Alkali Active Slag Cement Paste

The dielectric performance of alkali activated slag （AAS） cement paste was investigated in the frequency range of 1 to 1000 MHz. The experimental results showed the unstable dielectric properties of harden paste were mostly influenced by the fraction of free water in paste or absorbed water from ambient, but not including hydration water and microstructure. The free water was completely eliminated by heat treatment at 105 ℃ about 4 hours, and then its dielectric loss was depressed; but with the exposure time in air increasing, the free water adsorption in ambient air made the dielectric property of harden cement paste to be bad. The temperature and relative humidity of environment was the key factors of free water adsorption; hence, if the influence of free water on dielectric constant was measured or eliminated, the cement-based materials may be applied in humidity sensitive materials or dielectric materials domains.

The Early Strength of Slag Cements with Addition of Hydrate Microcrystals

The effect of hydrate microcrystals such as calcium silicate hydrates ( CSH) and ettringite on the early strength of slag cements was studied. The authors explored the possibility of improving the early strength of the slag cement by applying crystal seed technology. It is shown that slag crystal seeds make the early strength of the cement increased due to the action of hydrate crystal seeds , which speed up the hydration of clinker minerals in the nucleation of ettringite. Therefore, the early strength of the slag cement is obviously improved.

Hydration Characteristics of Sodium Sulfate Slag Cement System

The hydration characteristics by thermal analysis (DTA) were determined, and an isothermal calorimeter (IC) was used to study the pastes. The experimental results indicate: (1) The main hydration products of SSC are C-S-H (I) gel with a low Ca/Si ratio, crystalline Thomsonite-type and AFt-type phases containing certain alkali cations; (2) No phases of the AFm-type and high alkaline Ca (OH)(2) in SSC system could benefit the hydrated cements to improve its strength and durability; (3) Crystalline Thomsonite-type and AFt-type phases containing Na+ will greatly reduce free alkali and alleviate the harmness of alkali aggregate reaction (AAR) in SSC system; (4) Similar to ordinary Portland cement (OPC), the hydration process of SSC could be classified into five stage: initial, induction, acceleration, deceleration and decay; (5) Regardless of the activator used, the apparent activation energy is higher with the increased slag in cement system, and the rising temperature could promote the hydration of SSC.

Alkali Aggregate Reaction in Alkali Slag Cement Mortars

By means of 'Mortar Bar Method',the ratio of cement to aggregate was kept as a constant 1∶2.25,the water cement ratio of the mixture was 0.40,and six prism specimens were prepared for each batch of mixing proportions with dimensions of 10×10×60mm 3 at 38±2℃ and RH≥95%, the influences of content and particle size of active aggregate, sort and content of alkali component and type of slag on the expansion ratios of alkali activated slag cement(ASC) mortars due to alkali aggregate reaction(AAR) were studied. According to atomic absorption spectrometry,the amount of free alkali was measured in ASC mortars at 90d.The results show above factors affect AAR remarkably,but no dangerous AAR will occur in ASC system when the amount of active aggregate is below 15% and the mass fraction of alkali is not more than 5% (Na 2O).Alkali participated in reaction as an independent component, and some hydrates containing alkali cations were produced, free alkalis in ASC system can be reduced enormously.Moreover,slag is an effective inhibitor, the possibility of generating dangerous AAR in ASC system is much lower at same conditions than that in ordinary Portland cement system.

Properties of Supersulphated Phosphogysum-slag Cement (SSC) Concrete

Supersulphated phosphogysum-slag cement （SSC） is a newly developed non-burned cementitious material mainly composed of phosphogysum （PG） and ground granulated blast furnace slag （GGBFS）, with small amount of steel slag （SS） and clinker （CL）. SSC is a kind of environmentally-friendly cementitious material due to its energy-saving, low-carbon emission, and waste-utilization. We prepared concretes with supersulphated phosphogysum-slag cement, and studied the mechanical properties, micro- properties and resistance to chloride penetration of concrete in comparison with those of portland slag cement （PSC） and ordinary portland cement （OPC） concrete. The test results show that the compressive strength of SSC concrete can reach 38.6 MPa after 28 d, close to PSC concrete and OPC concrete. Microanalyses indicate that large quantities of ettringite and C-S-H, and little amount of Ca（OH）2 are generated during the hydration of SSC. The dense cement paste structure of SSC is formed by ettringite and C-S-H, surrounded unreacted phosphogysum. The property of resistance to chloride penetration of SSC concrete is better than PSC and OPC concrete due to the fact that SSC can form much more ettringite to solidify more Cl^-.

Microstructure and Properties of Activated Slag Cement

Activation of the slag cement was performed using a composite activator.Experimental results show that the performance of the cement is remarkably improved.The fineness and specific surface area of the cement are increased by 23.7% and 1.4%,and 3d flexural strength and compressive strength are enhanced by 20.9% and 22.9%,respectively.Microstructure and phase composition of the hydrates were analysed by X-ray diffraction(XRD) and scanning electron microscopy(SEM).The results indicate that Ca(OH) 2 in the hydrates decrease obviously.The morphology of the other hydrates appears to be flocculent,with a dense structure.The improvements of the properties is related to the microstructural changes.

Effect of magnesia on properties and microstructure of alkali-activated slag cement

The effect of magnesia bumt at 800-950℃ on the properties, especially the shrinkage, of alkali-activated slag cement （AASC.） was experimentally studied. Experimental results show that, although adding 4%-8% lightly-burnt magnesia may shorten the setting time and slightly reduce the compressive strength of AASC, it c, an remarkably reduce the shrinkage of AASC. The results also show that the setting time of AASC with a certain amount of magnesia increases with the buming temperature, and that the flexural and compressive strengths of AASC decrease with the increase of the additive amount of magnesia. Generally, the adverse effect of magnesia decreases with the increase of the burning temperature：, and the shrinkage-reducing effect of magnesia increases with the additive amount of magnesia. X-ray diffraction （XRD） and scanning electron microscopy （SEM） analyses show that some magnesia particles in the hardened AASC paste at a 28-d age remained unhydrated, and that the compactness decreased a little as magnesia was added. We can also conclude that magnesia bumt at 850-950℃ can be used to reduce the shrinkage of AASC only when its additive amount does not exceed 8%; otherwise, the setting time may be too short, and the flexural and compressive strengths may severely decrease.

Hydration Characteristics and Immobilization of Cr(Ⅵ) in Slag Cement-CKD Pastes under Hydrothermal Treatment

The effect of hydrothermal curing regimes on the hydration characteristics of slag cement containing different ratios of cement kiln dust has been studied. The samples for this study were combination of slag cement and cement kiln dust(5%-25%) without and with immobilization of 5% Cr(VI) by mass. Pastes were hydrothermally treated at 180 ℃ for different periods(2-24 h) in well closed stainless steel capsule. The hydration characteristics of these pastes were studied by measuring the compressive strength, bulk density, total porosity and combined water content. The findings were further supported by XRD and SEM analysis. The results indicated that the hydration characteristics of slag cement paste containing cement kiln dust 10% by mass were enhanced, especially at later ages(24 h) of hydration. That is due to the hydrothermal curing regimes of immobilized pastes accelerating hydration reactions and precipitation of Ca Cr O4, indicating that Cr(VI) can be solidified in the cement paste. This precipitation leads to pore formation in hydrated slag cement pastes.

INVESTIGATIONS ON THE INTERFACIAL ZONE BETWEEN AGGREGATE AND PORTLAND SLAG CEMENT PASTE

1 he composition and structure of the interfacial zone be-tween aggregate and Portland slag cement paste as well as the orienta-tion coefficient of portlandite (ICH) have been studied by means of XRD and SEM. The results show that the main components in the in-terfacial zone are C-S-H gel, portlandite and AFt as well as unhy-drated clinder particles. Compared with Portland cement, there are more C-S-H gel and less portlandite in the zone and the portlandite crystallizes badly with lower ICH in a narrower region . After adding 5. 0% silica fume to the cement , the orientation of portlandite in the zone disappears; after 90d, the bond strength between #425 Portland slag cement paste and aggregate approximately attains that between # 525 Portland ciment paste and aggregate.

Exploring the Mechanical Properties,Shrinkage and Compensation Mechanism of Cement Stabilized Macadam-Steel Slag from Multiple Perspectives

Steel slag is characterized by high strength,good wear resistance and micro-expansion.This study aims at exploring the potential of steel slag in cement stabilized aggregates,mainly including mechanical properties,shrinkage and compensation mechanisms.For this purpose,the compressive strength and compressive resilient modulus of cement stabilized aggregates with different steel slag contents(CSMS)were initially investigated.Subsequently,the effects of steel slag and cement on dry shrinkage,temperature shrinkage,and total shrinkage were analyzed through a series of shrinkage test designs.Additionally,in combination with X-ray diffraction(XRD)and Scanning electron microscope(SEM),the characteristic peaks and microscopic images of cement,steel slag and cement-steel slag at different hydration ages were analyzed to identify the chemical substances causing the expansion volume of steel slag and reveal the compensation mechanism of CSMS.The results show that the introduction of 20%steel slag improved the mechanical properties of CSMS by 16.7%,reduced dry shrinkage by 21%,increased temperature shrinkage by 5.8%and reduced its total shrinkage by 19.2%.Compared with the hydration reaction of cement alone,the composite hydration reaction of steel slag with cement does not produce new hydrates.Furthermore,it is noteworthy that the volume expansion of the f-CaO hydration reaction in steel slag can compensate for the volume shrinkage of cement-stabilized macadam.This research can provide a solid theoretical basis for the application and promotion of steel slag in cement-stabilized macadam and reduce the possibility of shrinkage cracking.

Hydration mechanism of a cementitious material prepared with Si-Mn slag

A cementitious material was prepared by mixing 80wt% Si-Mn slag powder, 10wt% lime, and 10wt% anhydrite. The compressive strength of mortar samples reaches 51.48 MPa after 28 d curing. The analyses of X-ray diffraction （XRD） and scanning electron microscopy （SEM） show that much ettringite is formed in the sample cured for 3 d, and C-S-H gel increases rapidly during subsequent curing. Nuclear magnetic resonance （NMR） analysis of 29Si and 27Al and infrared spectroscopy （IR） analysis show that aluminum decomposition from tetrahedral network of the slag glass and its subsequent migration and re-combination play an important role in the process of hydration and strength development of the samples.

Hydration Kinetics of Phosphorus Slag-cement Paste

Hydration characteristics of Portland cement paste with phosphorus slag powder incorporated and hydration kinetics was investigated with SEM, X-ray diffraction, DTA-TG and calorimeter Ⅱ80. Results showed that phosphorus slag powder could reduce total amount of hydration products yet had little influence on the type of hydration products. The total amount of heat of hydration was decreased by 49.11% and the final setting was postponed by 2.28 h when phosphorus slag powder substituted 35% Portland cement by mass. The accelerating stage of this composite paste was controlled by catalysis, decreasing stage controlled by both catalysis and diffusion while stabilizing stage by diffusion alone. Hydration resistance and activation energy were reduced and hydration speed was accelerated.

Effect of Fine Steel Slag Powder on the Early Hydration Process of Portland Cement

Hydration heat evolution, non-evaporative water, setting time and SEM tests were peorormed to investigate the effect of fine steel slag powder on the hydration process of Portland cement and its mechanism. The results show that the effect of fine steel slag powder on the hydration process of Portland cement is closely related to its chemical composition, mineral phases, fineness, etc. Fine steel slag powder retards the hydration of portland cement at early age. The major reason for this phenomenon is the relative high content of MgO , MnO2, P2O5 in steel slag, and MgO solid solved in C3 S contained in steel slag.

Cemented backfilling performance of yellow phosphorus slag

The experiments on the cemented backfilling perfbrmance of yellow phosphorus slag, including physical-mechanical properties, chemical compositions, optimized proportion, and cementation mechanisms, were carried out to make good use of yellow phosphorus slag as well as tackle with environment problems, safety problems, geological hazards, and high-cost issues during mining in Kaiyang Phosphorus Mine Group, Guizhou. The results show that yellow phosphorus slag can be used as the cement substitute for potential coagulation property. Quicklime, hydrated lime, and other alkaline substances can eliminate the high residual phosphorus to improve the initial strength of backfilling body. The recommended proportions （mass ratio） are 1：1 （yellow phosphorus slag：phosphorous gypsum）, 1：4：10 （Portland cement：yellow phosphorus slag：phosphorous gypsum）, and 1：4：10 （ultra fine powder：yellow phosphorus slag：phosphorous gypsum） with 5wt% of hydrated lime addition, 60wt% of solid materials, no fly ash addition, and good rheological properties. The hydration reaction involves hydration stage, solidifying stage, and strength stage with Ca（OH）2 as the activating agent. The reaction rates of yellow phosphorus slag, Portland cement, and ultrafine powder hydration with the increase of microstructure stability and initial strength.

Stabilization effects of surplus soft clay with cement and GBF slag

Utilization of industrial waste and surplus construction soft clay as construction material was recommended, and many attempts at geotechnical waste utilization were undertaken. This study aimed at the application of cement and a kind of industrial wastes, i.e. granulated blast furnace slag, on stabilization of surplus soft clay. The results showed that the cement and slag can successfully stabilize Ariake clays even though this high organic clay fails to be stabilized by lime and cement. Addition of slag in cement for stabilization induces higher strength than cement alone for longer curing time. The application of the cement with slag is more suitable than cement alone for stabilization because of economical consideration.

Physical Properties and Hydration of Cementitious Materials Prepared from Vanadium Slag and Phosphate Slag

The physical properties and hydration of a cementitious material, which prepared mainly from the vanadium slag and phosphate slag, were investigated. These slags were investigated can be reused as original resources to prepare cement clinker based on the fact that they mainly comprise silicon and calcium phases, respectively. In this research, a batch of cement having various grades was prepared by mixing the clinker with gypsum, tailings, and fly ash. X-ray diffraction(XRD), differential thermogravimetric(DTG) as well as scanning electron microscopy(SEM) were applied to test and analyze the physical properties and hydration of the prepared cement. Experimental results suggest that the performances of the cement meet the requirements of national standards in all aspects. Its hydration process is similar to that of common Portland cement, whose hydrates were mainly composed of C-S-H, ettringite and CH. Moreover, the addition of fine particles would accelerate cement hydration, as it provided additional surfaces to help the nucleating and growing of hydrates.

Beneficial use of stainless steel EAF slag as composite cement admixture and its heavy metals leaching risk analysis

This study analyzes the feasibility of using stainless steel electric arc furnace （EAF） slag as composite cement admixture and the risk of leaching-out of heavy metals. The results show that the stainless steel EAF slag, mainly made up of Ca2 SiO4, Ca3 Mg （ SiO4 ） 2, some Cr-containing minerals and in small particle size, is easily ground and has cementitious activity. EAF slag, when used as cement admixture, can be added with a maximum percentage of 32%. It can meet the strength requirements of the standard P · C 32.5 cement. When the mixing percentage is decreased to 25 % , the strength of the cement can be increased to that of P · C 42.5 cement. Other main quality indexes of composite cement, such as the setting time and stability, also satisfy standard requirements. The results also show that most of the heavy metals in the stainless steel EAF slag exist in a stable speciation. The concentration of heavy metals that leach out from the stainless steel EAF slag and the composite cement products is far lower than the standard limit of hazardous wastes. The main heavy metal, chromium, exists as less hazardous trivalent chromium. Therefore, the risk of heavy metals leaching out from the stainless steel EAF slag is low. The internal exposure index （IRa） and the external exposure index （Iγ） of the stainless steel EAF slag are both lower than 1.0, satisfying the standard requirements of the state for the radionuclides of building materials. Therefore, stainless steel EAF slag can be safely used as admixture to produce composite cement.

Cementitious property of NaAlO2-activated Ge slag as cement supplement

Germanium(Ge),a waste residue leaching from zinc(Zn)smelting process,has potential cementitious properties and could be recycled as a cement supplement activated by chemical reagents.In this work,a test was conducted to determine the hydration properties of Ge slag-cement-based composites with Ge slag(GS)/ordinary Portland cement(PC)contents of 0wt%,5wt%,10wt%,15wt%,20wt%,and 25wt% and water-to-binder ratio(w/b)of 0.4.The activators Ca(OH)2,AlCl3,NaAlO2,and Na2CO3 were mixed under 1wt%,2wt%,3wt%,and 4wt% dosages of GS weight.The composition and microstructure of the hydration products were investigated by the combined approaches of X-ray diffraction(XRD),thermogravimetry-differential scanning calorimetry(TG-DSC),scanning electron microscopy(SEM),and energy-dispersive X-ray spectroscopy(EDS).First,the GS cementitious property is attributed to the high content of CaSO4·2H2O.Second,the activators affected the acceleration performance in the following order:NaAlO2,Na2CO3,AlCl3,and Ca(OH)2.More importantly,the 28-day unconfined compressive strength(UCS)is 45.34 MPa at the optimum formula of 0.6wt% NaAlO2,15wt% GS,and 85wt% PC,which is 9.16% higher than the control.Thus,NaAlO2 is beneficial for the ettringite(AFt)generation,resulting in the C-S-H structure compaction.However,the Zn^2+ residue inhibited the AFt formation,representing an important challenge to the strength growth with curing age.Consequently,the GS could be recycled as a supplement to the cement under the activator NaAlO2.

Cementing properties of steel slag activated by sodium silicates and sodium hydroxide

Steel slag which is mainly composed of γ-Ca2SiO4 and other silicates or alumino-silicates is activated by sodium sificates and sodium hydroxide. The powders of such steel slag are usually inert to hydrate and subsequently have very low ability of cementing. But when sodium silicates and sodium hydroxide are used as activators the steel slag shows very good properties of cementing. When activated with NaOH solution the hardened slurry of the steel slag has a compressive strength of 11.13 MPa after being cured for 28 days. When activated with Na2SiO3 solution the samples after being cured for 28 days have an average compres- sive strength of 40.23 MPa. While the steel slag slurry which is only mixed with water has a compressive of 0.88 MPa after being cured for 28 days.