Influence of Silicon Oxynitride on Slag Resistance of Al_2O_3-Si C-C Refractory

Silicon oxynitride was added in shaped Al_2O_3-SiC-C refractory material to improve the slag resistance in this paper.Optimum adding quantity of silicon oxynitride powder was also studied. The results show that the slag resistance of Al_2O_3-SiC-C shaped refractory is improved when 2% or 3% Si_2N_2O is added. A reasonable amount of Si_2N_2O added into Al_2O_3-Si C-C shaped refractory can produce silicon oxide into the slag, which can improve the viscosity of slag and prevent the slag erosion and penetration.

Corrosion Resistance of MgO-C Based Refractory to Slag Containing Titania

The interaction between the slag containing titanium oxides(TiO2of 2.0 %-20.0%)and a MgO-C based refractory was investigated by immersion test.The relationship between TiO2 content in slag and corrosion rate of the refractory was studied.The microstructure and compositions of the corroded refractory were analyzed by SEM and X-ray diffraction.The corrosion mechanism of MgO-C based refractory in the slag containing titanium was proposed,and the effects of TiO2 content,slag basicity(ωCaO/ωSiO2)and temperature in molten bath on the corrosion rate of the refractory were obtained.

Effect of slag composition on corrosion resistance of high chromia refractory bricks for industrial entrained-flow gasifier

The slag composition corresponding to different coals varies significantly,which directly affects the operation of industrial entrained-flow gasifier and the service life of refractory bricks.In this study,the corrosion resistance of several typical coal slags for gasification on high chromia refractory bricks was comparatively investigated by static laboratory crucible tests and thermodynamic simulations.The results demonstrated that the corrosion degree of high chromia refractory bricks by different coal slags was high-Ca/Na slag>high-Fe slag>high-Si/Al slag.The surface structure of the refractory was relatively flat after corrosion by high-Si/Al slag,and the primary corrosion reaction was the partial dissolution of the matrix by the slag.High-Fe slag was prone to the precipitation of iron phases as well as the formation of(Mg,Fe)(Al,Cr)_(2)O_(4)composite spinel layer at the slag/refractory interface.The high-Ca/Na slag was susceptible to react with the refractory to yield a low melting point phase,which led to the destruction of the matrix structure of the refractory and an isolated distribution of particles.In addition,the monoclinic ZrO_(2) in the refractory reacted with CaO in the slag to formed calcium zirconate,which loosened its phase toughening effect,was the primary factor that aggravated the refractory corrosion.

Performance Assessment on Corrosion Resistance of Refractory Materials Based on High-temperature Machine Vision Technology

Refractory materials,as the crucial foundational materials in high-temperature industrial processes such as metallurgy and construction,are inevitably subjected to corrosion and penetration from high-temperature media during their service.Traditionally,observing the in-situ degradation process of refractory materials in complex high-temperature environments has presented challenges.Post-corrosion analysis are commonly employed to assess the slag resistance of refractory materials and understand the corrosion mechanisms.However,these methods often lack information on the process under the conditions of thermal-chemical-mechanical coupling,leading to potential biases in the analysis results.In this work,we developed a non-contact high-temperature machine vision technology by the integrating Digital Image Correlation(DIC)with a high-temperature visualization system to explore the corrosion behavior of Al2O3-SiO2 refractories against molten glass and Al2O3-MgO dry ramming refractories against molten slag at different temperatures.This technology enables realtime monitoring of the 2D or 3D overall strain and average strain curves of the refractory materials and provides continuous feedback on the progressive corrosion of the materials under the coupling conditions of thermal,chemical,and mechanical factors.Therefore,it is an innovative approach for evaluating the service behavior and performance of refractory materials,and is expected to promote the digitization and intelligence of the refractory industry,contributing to the optimization and upgrading of product performance.

Dynamic mass variation and multiphase interaction among steel, slag, lining refractory and nonmetallic inclusions: Laboratory experiments and mathematical prediction

The mass transfer among the multiphase interactions among the steel, slag, lining refractory, and nonmetallic inclusions during the refining process of a bearing steel was studied using laboratory experiments and numerical kinetic prediction. Experiments on the system with and without the slag phase were carried out to evaluate the influence of the refractory and the slag on the mass transfer. A mathematical model coupled the ion and molecule coexistence theory, coupled-reaction model, and the surface renewal theory was established to predict the dynamic mass transfer and composition transformation of the steel, the slag, and nonmetallic inclusions in the steel. During the refining process,Al_(2)O_(3) inclusions transformed into Mg O inclusions owing to the mass transfer of [Mg] at the steel/refractory interface and(Mg O) at the slag/refractory interface. Most of the aluminum involved in the transport entered the slag and a small part of the aluminum transferred to lining refractory, forming the Al_(2)O_(3) or Mg O·Al_(2)O_(3). The slag had a significant acceleration effect on the mass transfer. The mass transfer rate(or the reaction rate) of the system with the slag was approximately 5 times larger than that of the system without the slag. In the first 20 min of the refining, rates of magnesium mass transfer at the steel/inclusion interface, steel/refractory interface, and steel/slag interface were x, 1.1 x, and 2.2 x,respectively. The composition transformation of inclusions and the mass transfer of magnesium and aluminum in the steel were predicted with an acceptable accuracy using the established kinetic model.

Anisotropy of Expansion Coefficient and Slag Resistance of Spinel Carbon Bricks

Effects of the pressure direction on the thermal expansion and slag corrosion resistance were investigated and anisotropic microstructures of flaky graphite in spinel carbon bricks were examined. The experimental results show that slag corrosion velocities in the direction parallel to the pressure direction display a decrease of 34% compared to those in the vertical direction. Meantime, the linear expansion coefficient in the direction parallel to the pressure direction is 2.45 times as large as that in the vertical pressure direction. Slag corrosion velocities of spinel carbon bricks soaked in the AOD melting slag display a 46%-47% decrease compared to those of magnesia carbon bricks. The microstructure observation shows that spinel carbon bricks have a high degree of preferred orientation.

Synthesis of CA_(6)/AlON composite with enhanced slag resistance

Different amounts of AlON have been introduced in calcium hexaaluminate(CA_(6)) using two approaches, that is, one-step and twostep methods, to improve the slag resistance of CA_(6). A one-step method can directly sinter the mixtures combining Al_(2)O_(3), CaCO_(3), and Al in flowing nitrogen, in which AlON clusters are always formed because of the poor wettability of Al by Al_(2)O_(3), leading to the high porosity of CA_(6)/AlON composite. In a two-step method, CA_(6)and AlON are prepared separately and then mixed and sintered in flowing nitrogen. Compared with the sample prepared by the one-step method, CA_(6)and AlON in composite by the two-step method are more uniformly distributed,and the optimized amount of AlON added is 10wt%. The slag corrosion and penetration test shows that the CA_(6)/AlON composite using the two-step method exhibits superior slag corrosion protection. The promoted effect of AlON on slag penetration and corrosion resistance is also discussed.

Slag Resistance of Magnesite-chrome Brick Impregnated with Chrome-bearing Sols

Cr2O3 has eminent slag corrosion resistance. So, the magnesite -chrome brick is thought as an important refractory material used in RH refining furnace in the process of steel-making around the world. After chromebearing sols being prepared by sol-gel method, single sol （ Cr（ OH）3） and mixed sol （ Mg（ OH）2 - Cr（ OH）3） were impregnated into magnesite - chrome bricks by vacuum impregnation. The corrosion resistance of the impregnated bricks to silicon steel slag was studied by porosimetric analysis and fractal dimension calculation. The results showed that the corrosion resistance of impregnated magnesite -chrome brick was better than that of the unimpregnated brick and the brick impregnated by MgSO4 solution, and the one which has surface-treated by Mg（ OH）2 -Cr（OH）3 sol was the best, mainly because of lower apparent porosity, smaller pores diameter and their smoother inner sarface.

Slag Resistance of Refractories for Direct Reduction of Laterite Nickel Ores in Rotary Kilns

Aiming at prolonging the service life of refractories for direct reduction of laterite nickel ores in rotary kilns,the slag resistance of ten materials(corundum bricks,chrome corundum bricks,silicon nitride bonded silicon carbide bricks,high alumina silicon carbide bricks,high alumina bricks,magnesia chrome bricks,magnesium aluminate spinel bricks,spinel chrome corundum bricks,chrome corundum castables and magnesia alumina chrome composite spinel bricks)was evaluated by rotary slag tests,which simulate the service conditions in rotary kilns.The corroded residual bricks were analyzed by SEM and EDS.The results show that the magnesia alumina chrome composite spinel brick possesses the advantages of magnesium aluminate spinel bricks and chrome corundum bricks;MgO-rich spinel can absorb the penetrated ferric oxide,and forms a dense zeylanite layer,which prevents the penetration of the molten laterite nickel ores;therefore,it is an ideal lining of rotary kilns for direct reduction of laterite nickel ores.

Effect of Ultrafine Spinel Sources on Slag Resistance and Microstructure of Alumina-spinel Castables

In order to clarify the effect of ultrafine spinel sources on slag resistance and microstructure of alumina -spinel castables,using tabular alumina and spinel as coarse aggregates,tabular alumina powders,spinel powders,calcium aluminate cement,spinel containing cement,spinel micro-powder and reactive alumina ultrafines as matrix,alumina-spinel castables used for RH snorkels were prepared by changing the particle size and sources of preformed spinel.The effects of different ultrafine spinel sources (CMA72,spinel micro-powder) on the properties of alumina-spinel castables were investigated.Thermal shock resistance and slag resistance of specimens were compared by the residual strength rate (1 100 ℃,air cooling 1 cycle) and static crucible method.The microstructure and the slag corrosion resistance mechanism of the specimens were analyzed by SEM and EDS.The result shows that slag resistance of alumina-spinel castables can be improved by adding ultrafine preformed spinel,such as CMA72,and spinel micro-powder.The introduction of ultra-fine preformed spinel has little effect on HMOR of alumina-spinel castables,but has negative effect on TSR.ultra-fine and dispersive preformed spinel in the matrix and fine microstructure are the main reasons for the improvement of slag resistance of castables.

Research Progress on Slag Resistance of Refractories with Electromagnetic Field

As the essential material for high temperature industrial production and technological development such as metallurgy,refractory has an important influence on the safety and efficiency of production for high-quality steels.Slag corrosion is one of the main reasons causing the wear of refractories.The slag resistance of refractories can be enhanced by regulation and control of the composition and structure,while applying the external electromagnetic field can achieve the good performance.Electromagnetic field can not only change the thermo physical properties of slags,but also have a significant effect on the slag resistance of refractories.Suitable electric field can slow down the slag corrosion while the influence of conductivity of refractories is obvious;The magnetic field with millitesla level have a significant impact on the high temperature properties of the slags,and the alternating magnetic field can accelerate the slag corrosion of the refractories,while the static magnetic field has a promising potential to improve the slag resistance of the refractories.Furthermore,the interaction mechanism between refractories and slags under magnetic field needs to be clarified in order to develop the magnetic resistance against slag corrosion of refractories.

Chinese Standards on Refractories Refractory Products-Determination of Abrasion Resistance at Ambient Temperature GB/T 18301-2012

This standard specifies the terms and definitions, theory, apparatus, specimens, test procedures, calcu- lation results, apparatus check and test reports, etc. of abrasion resistance at ambient temperature of refractory products.

Spalling Resistance Fast-drying Refractory Castables

YB/T 4195-2009 1 Scope This standard specifies the term and definition,classification,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of spalling resistance fast-drying refractory castables.This standard is applicable to spalling resistance fast-drying refractory castables for steel rolling heating furnace and industrial furnace of other industries.2 Normative References

Corrosion resistance evaluation of highly dispersed MgO–MgAl2O4–ZrO2 composite and analysis of its corrosion mechanism: A chromium-free refractory for RH refining kilns

The corrosion resistance behavior of a highly dispersed MgO-MgAl2O4-ZrO2 composite refractory material is examined by testing with high-basicity and low-basicity RH(Ruhrstahl-Hereaeus)slags.The composite material exhibits greater resistance to the RH slags than the traditional MgO-Cr2O3 composite,MgO-ZrO2 composite,and MgO-MgAl2O4-ZrO2 composite.On the basis of the microstructural analysis and mechanisms calculations,the corrosion resistance behavior of the MgO-MgAl2O4-ZrO2 composite is attributable to its highly dispersed structure,which helps protect the high activity of ZrO2.When in contact with the slag,ZrO2 reacts with CaO to form the stable phase CaZrO3,which protects MgAl2O4 against corrosion,thereby enhancing the corrosion resistance of the composite.

Association of single nucleotide polymorphisms of brain-derived neurotrophic factor gene and multidrug resistance 1 gene to refractory epilepsy in Chinese Han children

BACKGROUND： There are two hypotheses for the underlying cause of refractory epilepsy： ＂target＂ and ＂transport＂. Studies have shown that brain-derived neurotrophic factor （BDNF） is over-expressed in refractory epilepsy. Multidrug resistance 1 （MDR1） gene encodes for P-glycoprotein, the primary ATP-binding cassette transporter in the human body. Some single nucleotide polymorphisms of the MDR1 gene have been associated with refractory epilepsy. OBJECTIVE： To investigate the association between BDNF gene C270T polymorphism and MDR1 T-129C polymorphism with refractory epilepsy in Chinese Han children through the use of polymerase chain reaction （PCR）-restriction fragment length polymorphism analysis. DESIGN, TIME AND SETTING： A case-control, genetic association study was performed at the Central Laboratory, Third Xiangya Hospital of Central South University from June 2005 to November 2007. PARTICIPANTS： A total of 84 cases of unrelated children with epilepsy, including 41 cases of refractory epilepsy and 43 cases of drug-responsive epilepsy, were enrolled. An additional 30 healthy, Chinese Han children, whose ages and gender matched the refractory epilepsy patients, were selected as normal controls. METHODS： Venous blood was collected and genomic DNA was extracted from the blood specimens. C270T polymorphism in BDNF gene and T-129C polymorphism in MDR1 gene were genotyped using PCR-restriction fragment length polymorphism analysis. Association analysis using the Ftest and Chi-square test was statistically performed between C270T polymorphism in BDNF gene and T-129C polymorphism in MDR1 gene and refractory epilepsy. MAIN OUTCOME MEASURES： The distribution of genotypes and allele frequencies of C270T polymorphism in BDNF gene and T-129C polymorphism in MDR1 gene. RESULTS： The distribution of CC, CT, and TT genotypes, as well as C and T allele frequencies, in the BDNF gene was not significantly different between the refractory epilepsy group, drug-responsive epilepsy group, or the normal control group （P 〉 0.05）. The distribution of TT genotype and T allele frequencies of the MDR1 gene was significantly different in the refractory epilepsy group compared with the drug-responsive epilepsy and normal control groups （P 〈 0.05）. Comparison of haplotype combinations demonstrated that there were no significant differences in combinations of TT＋CC, -FI-＋CT, TC＋CC, and TC＋CT among the three groups （P 〉 0.05）. CONCLUSION： C270T polymorphism of the BDNF gene was not associated with refractory epilepsy in Chinese Han children, but T-129C polymorphism in the MDR1 gene was associated with refractory epilepsy in Chinese Han children. The TT genotype and T allele frequencies could serve as susceptibility loci for refractory epilepsy. Interactions between C270T in BDNF gene and T-129C in MDR1 gene were not observed in refractory epilepsy in Chinese Han children.

Research and Practice of Technological Processes and Facilities of Refractory Fibre Manufactured in Resistance-heated Furnace

On the principle of correlation between the fluid movement and the viscosity, the flow rate of the melt through, the nozzle is determined by the viscosity of aluminium silicate melt which can be controlled to reach the goal of the continuous melting and blowing in the resistance furnace and to prolong the furnace campaign. After the special type of N-L composite nozzle was applied to the furnace , per ton refractory fibre costs is reduced by 579 Yuan and the productivity increases by 80% . The effect of energy saving is striking. After the innovation of continuous melting and blowing resistance furnace production line for the aluminium silicate fibre, annual production cost of 580,000 Yuan has been saved the furnace campaign life increases by 5- 8 times and the consistency and reliability of product quality have been greatly improved.

Manufacture of Industrial Refractory Crucibles Based on Clays from Burkina Faso

In Burkina Faso, one of the three largest gold producers in West Africa, foundry activity is often paralyzed when basic equipment such as crucibles and cups are not available or should be imported. However, previous studies have shown the availability of kaolinite-rich clay resources that could be used for the local manufacture of silico-aluminous ceramic crucibles. This work allowed to manufacture industrial ceramic crucibles with local clays and then they were tested in foundry industry. The materials were manufactured from three (03) raw materials including two clays (SAB and ROU) and sand. The chemical and mineral analysis has shown that the raw materials are suitable for the formulation of refractory materials. The results of characterization of the materials formulated showed that the properties of use are appreciable. The porosity of the materials is relatively low (23 - 28 vol%) with a diametral compressive strength between 0.61 and 1.34 MPa. Crucibles sintered at 1250˚C with a stay of 2 hours have a mechanical strength capable of supporting the weight of the ores contained. These crucibles have a refractoriness under load (T0.5) above 1141˚C and resist chemical attacks. Tests were carried out in the industry at 1100˚C, and the results were satisfactory.

Effects of Admixtures on the Anti-oxidation Property of MgO/Si_3N_4 Composite Refractory

The effect of the admixtures of Al and Si metals and B4 C and MgAlON compounds on the oxidation of MgO/ Si3N4 composite refractory has been studied, which is a promising carbon free refractory for steel-making application . The four kinds of admixtures can be used as anti-oxi-dants for Si3N4, but the mixture of Al and Si achieved the best result. The mixture can not only play the role as anti-oxidant, but also assist the sintering process and help form dense sintering layer, improving the property of the composite.

Characteristics and Problem of Chrome-containing Refractory

One of characteristics of Cr2O3-containing refractory is excellent corrosion resistance. However, there is a problem of hexavalent chromium, which is noxious to the human body, and easily formed by the reactions among the refractory and CaO, Na2O and/or K2O in slag. In this article, the reason why the Cr2O3-containing refractory has excellent corrosion resistance, the forming conditions of hexavalent compounds, and the methods for suppressing generation of the compound, are described as a base of further development of excellent refractories.