It is obtained in this paper that the fatigue threshold value of mode H was 1.9 times of that of mode Ⅰ in dual-phase steel(DPS),and the normal stress intensity factor range oJ mode Ⅱ branch crack tip was 2.2 times ...It is obtained in this paper that the fatigue threshold value of mode H was 1.9 times of that of mode Ⅰ in dual-phase steel(DPS),and the normal stress intensity factor range oJ mode Ⅱ branch crack tip was 2.2 times of that of mode Ⅰ.Above results illustrate that the resistance of mode Ⅱ crack growth was higher than that of mode Ⅰ,the former resulting from roughness-induced shear resistance,the latter,crack closure. The mode Ⅱ component can play two important roles in near-threshold fatigue crack growth:(1)increasing crack tip plasticity which accelerates the crack growth and(2)intro- ducing crack surface contact and rubbing to reduce the crack propagation rate.By means of crack closure,the quantity of shear resistance was easily solved in this paper.The friction shear stress strength factor range of mode Ⅱ,K_,is still much higher than the closure stress strength factor range of mode Ⅰ,K_(Ⅰ,cl).This illustrated that the roughness enlarged the second role and played a role of shielding crack tip from mode Ⅱ crack.展开更多
Method of calculation and experimental estimation of crack growth resistance under cyclic elastoplastic deformation is proposed. This method is based on measuring of local plastic strain near the crack tip and plottin...Method of calculation and experimental estimation of crack growth resistance under cyclic elastoplastic deformation is proposed. This method is based on measuring of local plastic strain near the crack tip and plotting the cyclic elasto-plastic fracture diagram for a specimen with a crack. Analysis of two types of the cyclic elasto-plastic fracture diagrams and their parameters is made. Ex-perimental D-diagrams of cyclic elasto-plastic fracture for the plastic carbon steel are given.展开更多
Low thermal expansion superalloys have been used for a number of years in a variety of applications, including gas turbine engines. The low thermal expansion characteristics of the most widely used class of materials ...Low thermal expansion superalloys have been used for a number of years in a variety of applications, including gas turbine engines. The low thermal expansion characteristics of the most widely used class of materials are derived from the ferromagnetic characteristics of Ni, Fe, and Co-based austenitic matrices containing little or no Cr.Alloy developments have been aimed at improving the oxidation resistance and stress accelerated grain boundary oxygen (SAGBO) attack.INCONEL alloy 783 is an oxidation resistant, low coefficient of thermal expansion superalloy developed for gas turbine applications. Alloy 783 represents a culmination in the development, of an alloy system with very high alumtnum content that, in addition to forming γ′,causes βaluminide phase precipitation in the austenitic matrix.This type of structure can be processed to resist both SAGBO and general oxidation,while providing low thermal expansion and useful mechanical properties up to 700℃.Key aspects of the alloy's development are presented.展开更多
An experimental investigation was conducted to identify the characteristics of crack growth in high performance concrete (HPC) subjected to fire, including two parts of work, i.e. crack growth resistance determination...An experimental investigation was conducted to identify the characteristics of crack growth in high performance concrete (HPC) subjected to fire, including two parts of work, i.e. crack growth resistance determinations and cracking observations, using concrete of three strength grades 40 MPa, 70 MPa, and 110 MPa. The crack growth resistance curves (R-curves ) of HPC subjected to high temperatures were determined using notched three-point bend beam specimens of 100 mm×100 mm×300mm. The R-curve (crack growth resistance curve) flattening shows that the crack growth resistance has been significantly reduced by elevated temperature. Concrete with a higher strength grade has a steeper R-curve, with a higher fracture toughness but a shorter critical crack growth. The shorter critical crack growth means that concrete of a higher strength grade has a more brittle behavior. The concrete cracking observations reveal that the consequences of rapid heating are quite different from those of slow heating. For slow heating at a rate of 0.5℃/min, HPC suffered no obvious cracking below 600℃ even if it had a high moisture content. Explosive spalling is an extreme case of the internal cracking driven mainly by vapor pressure. All these results confirmed the vapor pressure mechanism for spading behavior which should be more significant for denser concrete. The crack growth ranges obtained from the R-curve determination results are in good agreement with those measured in the concrete cracking observations.展开更多
Fatigue crack growth tests were carried out on the SEN B3 precracked specimens, with dimensions in accordance with ISO 12108 requirements. The specimens were made of martensitic stainless steel, X17CrNi15-2, and some ...Fatigue crack growth tests were carried out on the SEN B3 precracked specimens, with dimensions in accordance with ISO 12108 requirements. The specimens were made of martensitic stainless steel, X17CrNi15-2, and some of them were modified by the ceramic coating deposition surface treatment. The effects of ceramic coating, on the fatigue crack growth behaviour of hollow shaft specimens, were experimentally investigated. Fatigue crack growth rates, da/dN, were characterised, using the power law relationship between da/dN (in mm/cycle) and the stress intensity factor range, ΔK (in MPa∙m0.5). The two constants of the correlation are 7.9768 × 10−9 and 2.8107 for the parent material, and those for the coated material are 2.4391 × 10−9 and 3.1990, respectively. Microstructural analyses were carried out on the tested specimens, which shows that the maximum hardness of the ceramic coating is higher than that of substrate by a factor of ~3.2. The dimple fracture dominates the final fracture mechanism for the parent material, and the combination of fatigue, ductile fracture and cleavage dominates the final fracture mechanism for the coated material, based on the SEM analyses. EDS tests’ results reveal that the parent material specimen shows higher levels of C at matrix regions along with Fe- and O-rich regions, compared with the coated material specimen.展开更多
In this work,step-cycle tensile behavior of two bimodal polyethylene(PE)materials,a PEI 00 grade pipe material,XS10,and a PEI 00-RC(Resistant Crack)grade pipe material,XSC50,was comparatively investigated.By decomposi...In this work,step-cycle tensile behavior of two bimodal polyethylene(PE)materials,a PEI 00 grade pipe material,XS10,and a PEI 00-RC(Resistant Crack)grade pipe material,XSC50,was comparatively investigated.By decomposing the strain into a recoverable part and an unrecoverable part,it was found that the deformation recovery capability of XSC50 during stretching was larger than that of XS10.Structural evolution characterized by in situ synchrotron small angle X-ray scattering indicated that the fragmentation of initial crystals in XSC50 occurred at lower strain than in XS10.Considering that XSC50 had relatively small lamellar thickness and similar crystallinity to XS10,we speculated that the larger deformation recovery capability of XSC50 during stretching probably derived from stronger entangled amorphous region caused by larger density of tie molecules and entanglements,which were usually regarded to have a significant influence on the slow crack growth(SCG)resistance of PE materials.As expected,the experimental result of strain hardening modulus test suggested that the deformation recovery capability during stretching was positively correlated with the SCG resistance for XS10 and XSC50 used in this work.The step-cycle tensile test had the potential to be developed into a supplement for comparison of SCG resistance of PE materials.展开更多
Leakage-before-break technique is widely used in high energy pipeline of nuclear plant, for which crack stability of pipeline under complex loading condition is a key issue, and crack growth resistance curve of pipeli...Leakage-before-break technique is widely used in high energy pipeline of nuclear plant, for which crack stability of pipeline under complex loading condition is a key issue, and crack growth resistance curve of pipeline material is the important foundation for crack stability analysis. In this paper, ferritic steel A533B is studied, Gurson damage model is used to simulate crack process of contact tension specimen under unitension, and effect of Gurson model parameter on simulation result is discussed. The following results are found during simulation: initial porosity factor is the main parameter, when it increases gradually, unstable crack extension will be observed;however, only initial J toughness is affected by critical porosity factor;the minor parameter is load step control, when it increases, stable and convergent result is obtained. All results in this paper can be used to determine parameters in Gurson mode, which will be foundation for crack extension analysis of pipeline.展开更多
Welding residual stress is one of the main concems for fabrication and operation of steel structures due to its potential effect on structural integrity.This paper focuses on the effect of welding residual stress on t...Welding residual stress is one of the main concems for fabrication and operation of steel structures due to its potential effect on structural integrity.This paper focuses on the effect of welding residual stress on the ductile crack growth resistance of circumferentially cracked steel pipes.Two-dimensional axi-symmetry model has been used to simulate the pipe.Residual stresses were introduced into the model by using so-called eigenstrain method.The complete Gurson model has been employed to calculate the ductile crack growth resistance.Results show that residual stresses reduce the ductile crack growth resistance.However,the effect of residual stresses on ductile crack growth resistance decreases with the increase of crack growth.The effect of residual stress has also been investigated for cases with different initial void volume fraction,material hardening and crack sizes.展开更多
文摘It is obtained in this paper that the fatigue threshold value of mode H was 1.9 times of that of mode Ⅰ in dual-phase steel(DPS),and the normal stress intensity factor range oJ mode Ⅱ branch crack tip was 2.2 times of that of mode Ⅰ.Above results illustrate that the resistance of mode Ⅱ crack growth was higher than that of mode Ⅰ,the former resulting from roughness-induced shear resistance,the latter,crack closure. The mode Ⅱ component can play two important roles in near-threshold fatigue crack growth:(1)increasing crack tip plasticity which accelerates the crack growth and(2)intro- ducing crack surface contact and rubbing to reduce the crack propagation rate.By means of crack closure,the quantity of shear resistance was easily solved in this paper.The friction shear stress strength factor range of mode Ⅱ,K_,is still much higher than the closure stress strength factor range of mode Ⅰ,K_(Ⅰ,cl).This illustrated that the roughness enlarged the second role and played a role of shielding crack tip from mode Ⅱ crack.
文摘Method of calculation and experimental estimation of crack growth resistance under cyclic elastoplastic deformation is proposed. This method is based on measuring of local plastic strain near the crack tip and plotting the cyclic elasto-plastic fracture diagram for a specimen with a crack. Analysis of two types of the cyclic elasto-plastic fracture diagrams and their parameters is made. Ex-perimental D-diagrams of cyclic elasto-plastic fracture for the plastic carbon steel are given.
文摘Low thermal expansion superalloys have been used for a number of years in a variety of applications, including gas turbine engines. The low thermal expansion characteristics of the most widely used class of materials are derived from the ferromagnetic characteristics of Ni, Fe, and Co-based austenitic matrices containing little or no Cr.Alloy developments have been aimed at improving the oxidation resistance and stress accelerated grain boundary oxygen (SAGBO) attack.INCONEL alloy 783 is an oxidation resistant, low coefficient of thermal expansion superalloy developed for gas turbine applications. Alloy 783 represents a culmination in the development, of an alloy system with very high alumtnum content that, in addition to forming γ′,causes βaluminide phase precipitation in the austenitic matrix.This type of structure can be processed to resist both SAGBO and general oxidation,while providing low thermal expansion and useful mechanical properties up to 700℃.Key aspects of the alloy's development are presented.
基金The authors gratefully acknowledge the financial support of both the National Natural Science Foundation of China(project No.50108001)the Pandeng Foundation Project of Beijing Jiao Tong University.
文摘An experimental investigation was conducted to identify the characteristics of crack growth in high performance concrete (HPC) subjected to fire, including two parts of work, i.e. crack growth resistance determinations and cracking observations, using concrete of three strength grades 40 MPa, 70 MPa, and 110 MPa. The crack growth resistance curves (R-curves ) of HPC subjected to high temperatures were determined using notched three-point bend beam specimens of 100 mm×100 mm×300mm. The R-curve (crack growth resistance curve) flattening shows that the crack growth resistance has been significantly reduced by elevated temperature. Concrete with a higher strength grade has a steeper R-curve, with a higher fracture toughness but a shorter critical crack growth. The shorter critical crack growth means that concrete of a higher strength grade has a more brittle behavior. The concrete cracking observations reveal that the consequences of rapid heating are quite different from those of slow heating. For slow heating at a rate of 0.5℃/min, HPC suffered no obvious cracking below 600℃ even if it had a high moisture content. Explosive spalling is an extreme case of the internal cracking driven mainly by vapor pressure. All these results confirmed the vapor pressure mechanism for spading behavior which should be more significant for denser concrete. The crack growth ranges obtained from the R-curve determination results are in good agreement with those measured in the concrete cracking observations.
文摘Fatigue crack growth tests were carried out on the SEN B3 precracked specimens, with dimensions in accordance with ISO 12108 requirements. The specimens were made of martensitic stainless steel, X17CrNi15-2, and some of them were modified by the ceramic coating deposition surface treatment. The effects of ceramic coating, on the fatigue crack growth behaviour of hollow shaft specimens, were experimentally investigated. Fatigue crack growth rates, da/dN, were characterised, using the power law relationship between da/dN (in mm/cycle) and the stress intensity factor range, ΔK (in MPa∙m0.5). The two constants of the correlation are 7.9768 × 10−9 and 2.8107 for the parent material, and those for the coated material are 2.4391 × 10−9 and 3.1990, respectively. Microstructural analyses were carried out on the tested specimens, which shows that the maximum hardness of the ceramic coating is higher than that of substrate by a factor of ~3.2. The dimple fracture dominates the final fracture mechanism for the parent material, and the combination of fatigue, ductile fracture and cleavage dominates the final fracture mechanism for the coated material, based on the SEM analyses. EDS tests’ results reveal that the parent material specimen shows higher levels of C at matrix regions along with Fe- and O-rich regions, compared with the coated material specimen.
基金the National Natural Science Fqundation of China(Nos.51773040 and 21574029)PetroChina Company Limited,China.
文摘In this work,step-cycle tensile behavior of two bimodal polyethylene(PE)materials,a PEI 00 grade pipe material,XS10,and a PEI 00-RC(Resistant Crack)grade pipe material,XSC50,was comparatively investigated.By decomposing the strain into a recoverable part and an unrecoverable part,it was found that the deformation recovery capability of XSC50 during stretching was larger than that of XS10.Structural evolution characterized by in situ synchrotron small angle X-ray scattering indicated that the fragmentation of initial crystals in XSC50 occurred at lower strain than in XS10.Considering that XSC50 had relatively small lamellar thickness and similar crystallinity to XS10,we speculated that the larger deformation recovery capability of XSC50 during stretching probably derived from stronger entangled amorphous region caused by larger density of tie molecules and entanglements,which were usually regarded to have a significant influence on the slow crack growth(SCG)resistance of PE materials.As expected,the experimental result of strain hardening modulus test suggested that the deformation recovery capability during stretching was positively correlated with the SCG resistance for XS10 and XSC50 used in this work.The step-cycle tensile test had the potential to be developed into a supplement for comparison of SCG resistance of PE materials.
文摘Leakage-before-break technique is widely used in high energy pipeline of nuclear plant, for which crack stability of pipeline under complex loading condition is a key issue, and crack growth resistance curve of pipeline material is the important foundation for crack stability analysis. In this paper, ferritic steel A533B is studied, Gurson damage model is used to simulate crack process of contact tension specimen under unitension, and effect of Gurson model parameter on simulation result is discussed. The following results are found during simulation: initial porosity factor is the main parameter, when it increases gradually, unstable crack extension will be observed;however, only initial J toughness is affected by critical porosity factor;the minor parameter is load step control, when it increases, stable and convergent result is obtained. All results in this paper can be used to determine parameters in Gurson mode, which will be foundation for crack extension analysis of pipeline.
基金The financial support from the Research Council of Norway(PETROMAKS Contract No.192967/S60),Statoil,Gassco,Technip and EFD Induction through DEEPIT project is gratefully acknowledged.
文摘Welding residual stress is one of the main concems for fabrication and operation of steel structures due to its potential effect on structural integrity.This paper focuses on the effect of welding residual stress on the ductile crack growth resistance of circumferentially cracked steel pipes.Two-dimensional axi-symmetry model has been used to simulate the pipe.Residual stresses were introduced into the model by using so-called eigenstrain method.The complete Gurson model has been employed to calculate the ductile crack growth resistance.Results show that residual stresses reduce the ductile crack growth resistance.However,the effect of residual stresses on ductile crack growth resistance decreases with the increase of crack growth.The effect of residual stress has also been investigated for cases with different initial void volume fraction,material hardening and crack sizes.