Progress in Bio‑inspired Anti‑solid Particle Erosion Materials:Learning from Nature but Going beyond Nature

Solid particle erosion is a common phenomenon in engineering fields,such as manufacturing,energy,military and aviation.However,with the rising industrial requirements,the development of anti-solid particle erosion materials remains a great challenge.After billions of years of evolution,several natural materials exhibit unique and exceptional solid particle erosion resistance.These materials achieved the same excellent solid particle erosion resistance performance through diversified strategies.This resistance arises from their micro/nanoscale surface structure and interface material properties,which provide inspiration for novel multiple solutions to solid particle erosion.Here,this review first summarizes the recent significant process in the research of natural anti-solid particle erosion materials and their general design principles.According to these principles,several erosion-resistant structures are available.Combined with advanced micro/nanomanufacturing technologies,several artificial anti-solid particle erosion materials have been obtained.Then,the potential applications of anti-solid particle erosion materials are prospected.Finally,the remaining challenges and promising breakthroughs regarding anti-solid particle erosion materials are briefly discussed.

Impact of inter-particle collision on elbow erosion based on DSMC-CFD method

In this work,computational fuid dynamics(CFD)is used to study elbow erosion due to a gas-solid two-phase fow.In particular,the direct simulation Monte Carlo(DSMC)method is used to study the impact of inter-particle collision on the erosion behavior.The two-way coupled Euler-Lagrange method is used to solve the gas-solid fow,and the DSMC method is used to consider the collision behavior between particles.The efects of key factors,such as the particle concentration distribution and inter-particle collision,on the erosion ratio are evaluated and discussed.The efectiveness of the method is verifed from experimental data.The results show that the inter-particle collision signifcantly infuences the particle movement path and erosion ratio.When the inter-particle collision is considered,the maximum erosion position is ofset.The erosion model proposed by Oka et al.,who used the DSMC method,agrees best with the experimental data,and the average percentage error decreases from 39.2 to 27.4%.

Particle erosion of C/C-SiC composites with different Al addition in reactive melt infiltrated Si

Particle erosion of C/C-SiC composites prepared by reactive melt infiltration with different Al addition was studied by gas-entrained solid particle impingement test.SEM,EDS and XRD were performed to analyze the composites before and after erosion.The results indicate that a U shape relationship curve presents between the erosion rates and Al content,and the lowest erosion rate occurs at 40 wt%Al.Except for the important influence of compactness,the increasing soft Al mixed with reactive SiC,namely the mixture located between carbon and residual Si also,plays a key role in the erosion of the C/C-SiC composites through crack deflection,plastic deformation and bonding cracked Si.

Solid Particle Erosion of AISI 304 SS Caused by Alumina Particles

This research work was carried out with the aim of continuing to expand knowledge on the behaviour of AISI 304 stainless steel against solid particle erosion. In this particular case, the steel was subjected to the impact of alumina particles, which are hard abrasives with irregular and angular shapes. Different characterization techniques were applied to gain a better understanding of alumina. For instance, particle size distribution was obtained using the Analysette 28 Image Sizer and the particle size was between 300 - 400 µm. SEM and EDS analysis were used to know the morphology and chemical composition of both the abrasive particles and AISI 304 stainless steel. Additionally, mechanical properties values such as the hardness and Young’s modulus of AISI 304 steel were attained using a Berkovich indenter (model TTX-NHT, CSM Instruments). On the other hand, two tests were carried out for each impact angle used, 30˚, 45˚, 60˚ and 90˚, with a particle velocity of 24 ± 2 m/s and an abrasive flow rate of 63 ± 0.5 g/min, employing a test rig based on ASTM G76-95 standard. SEM images using two detectors, Backscattered Electron Detector (BED) and Low Electron Detector (LED), were employed to identify the wear mechanisms on the AISI 304 eroded surfaces at 30˚ and 90˚. Finally, the erosion rates of AISI 304 compared to those results reached by AISI 1018 steel and AISI 420 stainless steel tested under identical conditions in previous works.

Particle erosion of infrared materials

Erosion test of some infrared （IR） optical crystals （Ge, ZnS, MgF2, and quartz） was conducted with a number of different erodents （glass bead, and angular SiC, SiO2, Al2O3） by a homemade gas-blasting erosion tester. The influence of impact angle, impact velocity, erodent, and erosion time on the erosion rate and the effect of erosion on their IR transmittance were studied. The dam- aged surface morphology was characterized by scanning electron microscopy, and the erosion mechanism was explored. All of the materials show the maximum in wear versus impact angle at 90°, confirming their brittle failure behavior. It is found that the erosion rate is dependent on the erodent velocity by a power law, and it is highly correlated to the hardness of the erodent. The erosion rate-time curves do not show an incubation state, but an accelerated erosion period followed a maximum erosion （steady state）. The decrease of IR transmittance is direct proportion to the erosion rate. Although the material loss occurs primarily by brittle process, ductile behavior is clearly an important feature, especially for MgF2 and ZnS.

Numerical study of gas-solid two-phase flow and erosion in a cavity with a slope

Gate valve is mainly used to turn on or turn off the pipeline in pneumatic conveying.When the gate valve is fully open,the particles are easy to collide with the cavity rear wall and enter into the cavity,resulting in particles’accumulation in the cavity.The particles in cavity will accumulate between the cavity bottom and the flashboard bottom wall and prevent the gate from turning off normally.Meanwhile,the particles’collision with cavity rear wall will cause serious erosion.Both the particles’accumulation and erosion will cause the poor sealing of the gate valve,further resulting in the leakage of the pipeline system.To reduce the particles’accumulation in cavity and erosion on cavity when the gate valve is fully open,we simplify the gate valve into a cavity structure and study it.We find that adding a slope upstream the cavity can effectively reduce the particles’accumulation in the cavity and the erosion on the cavity rear wall.In this work,Eulerian-Lagrangian method in commercial code(FLUENT)was used to study the gas-solid two-phase flow and erosion characteristics of a cavity with a slope.The particle distribution shows that the particles with Stokes number St=1.3 and St=13 cannot enter the cavity due to the slope,but the particles with St=0.13 enter the cavity following the gas.For St=13,the particles collide with the wall many times in the ideal cavity.Erosion results show that the slope can transfer the erosion on cavity rear wall to the slope and reduce the maximum erosion rate of the wall near the cavity to some degrees.