Preparation and characterization of high-strength calcium silicate boards from coal-fired industrial solid wastes

To realize the comprehensive utilization of coal-fired industrial solid wastes, a novel high-strength board was prepared from calcium silicate slag, fly ash, and flue gas desulfurization(FGD) gypsum. The changes in mineral phases, chemical structure, and morphology during hydration were investigated by X-ray diffraction(XRD), Fourier transform infrared spectroscopy(FTIR), and scanning electron microscopy(SEM). A traditional board made from quartz and lime was prepared as a reference. The novel board not only consumes a lot of solid wastes, but also meets the strength requirement of the class-five calcium silicate board according to the Chinese Standard JC/T 564.2—2008. Microanalysis showed that hydrated calcium silicate gel(C-S-H(I)), ettringite, tobermorite, and xonotlite were successively generated in the novel board by synergistic hydration of the mixed solid wastes. The board strength was improved by the formation of tobermorite and xonotlite but decreased by unhydrated quartz. It was demonstrated that quartz was not completely hydrated in the traditional board. As a result, the flexural strength of the traditional board was much lower than that of the novel board.

Study on Strength Reduction Law and Meso-Crack Evolution of Lower Layered Cemented Tailings Backfill

The green disposal of tailings solid waste is a problem to be solved in mine production.Cemented tailings filling stoping method can realize the dual goals of solid waste resource utilization and mined-out area reduction.However,the volume of the mined-out area of the open-pit method is larger than the filling capacity,resulting in the complex stratification of the underground backfill,and the strength of the backfill cannot meet the requirements.In this paper,according to the delamination situation,the specimens of horizontal and inclination angle layered cemented tailings backfill(LCTB)is made for a uniaxial compression test,and the failure process of delamination backfill is reduced by PFC.The results show that the corresponding reduction factorφof horizontal LCTB is 0.560–0.932,and the correspondingφvalue of inclination angle LCTB is 0.338–0.772.The failure mode of backfill in different layers is mainly manifested as a tensile failure.The PFC numerical simulation results are consistent with laboratory test results,which verifies the correctness of backfill failure.The research results provide a reliable theoretical basis for the strength design of backfill in goaf,which is of great significance for solid waste utilization and environmental protection.

Study on Mechanical Properties of High Fine Silty Basalt Fiber Shotcrete Based on Orthogonal Design

In order to improve the comprehensive utilization rate of highfines sand(HFS)produced by the mine,full solid waste shotcrete(HFS-BFRS)was prepared with HFS asfine aggregate in cooperation with basaltfiber(BF).The strength growth characteristics of HFS-BFRS were analyzed.And thefitting equation of compressive strength growth characteristics of HFS-BFRS under the synergistic effect of multiple factors was given.And based on the orthogonal experimental method,the effects on the compressive strength,splitting tensile strength andflex-ural strength of HFS-BFRS under the action of different levels of influencing factors were investigated.The effect of three factors on the mechanical properties of HFS-BFRS,3,and 28 d,respectively,was revealed by choosing the colloidal sand ratio(C/H),basaltfiber volume fraction(BF Vol)and naphthalene high-efficiency water reducing agent(FDN)as the design variables,combined with indoor tests and theoretical analysis.The results show that the sensitivity of the three factors on compressive strength andflexural strength is C/H>FDN>BF Vol,and split-ting tensile strength is BF Vol>FDN>C/H.Finally,thefitting ratio of HFS-BFRS was optimized by the factor index method,and the rationality was verified by thefield test.For thefluidity of HFS-BFRS,the slump can be improved by 139%under the action of 1.2%FDN,which guarantees the pump-ability of HFS-BFRS.

Reduction process and zinc removal from composite briquettes composed of dust and sludge from a steel enterprise

In this study, composite briquettes were prepared using gravity dust and converter sludge as the main materials; these briquettes were subsequently reduced in a tube furnace at 1000-1300℃ for 5-30 min under a nitrogen atmosphere. The effects of reaction temperature, reaction time, and carbon content on the metallization and dezincification ratios of the composite briquettes were studied. The reduced com- posite briquettes were characterized by X-ray diffraction （XRD）, scanning electron microscopy （SEM）, and energy-dispersive spectroscopy （EDS）. The results show that the gravity dust and converter sludge are combined into the composite briquettes and a reasonable combination not only improves the performance of the composite briquettes, but also leads to the reduction with no or little reductant and flux. As the re- action temperature is increased and the reaction time is extended, the metallization and dezincification ratios of the composite briquettes in- crease gradually. When the composite briquettes are roasted at 1300℃ for 30 rain, the metallization ratio and dezineification ratio reaches 91.35% and 99.25%, respectively, indicating that most of the iron oxide is reduced and the zinc is almost completely removed. The carbon content is observed to exert a lesser effect on the reduction process; as the C/O molar ratio increases, the metallization and dezincification ra- tios first increase and then decrease.

Synthesis of steel slag ceramics: chemical composition and crystalline phases of raw materials

Two types of porcelain tiles with steel slag as the main raw material （steel slag ceramics） were synthesized based on the CaO-A1203-SiO2 and CaO--MgO-SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite, a-quartz, magnetite, and pyroxene crystals （augite and diopside） in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction （XRD） and electron probe X-ray microanalysis （EPMA） results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.