Short-range ordering plays a determining role in the low-cycle fatigue life improvement of fcc metals: A conclusive study on low solid-solution hardening Ni-Cr alloys

The effect of short-range ordering (SRO) on the low-cycle fatigue (LCF) behavior of low solid-solution hardening Ni-Cr alloys with high stacking fault energies (SFEs) was systematically studied under cycling at constant total strain amplitude (Δε t /2) in the range of 0.1%–0.7%. The results show that an inducement of SRO structures can notably improve the fatigue life of the alloy regardless of Δε t /2, and several unique fatigue characteristics have been detected, including the transition of fatigue cracking mode from intergranular cracking to slip band cracking, the non-negligible evolution from non-Masing behavior in pure Ni to Masing behavior in the Ni-40Cr alloy, and the secondary cyclic hardening behavior in the Ni-10Cr and Ni-20Cr alloys. All these experimental phenomena are tightly associated with the transformation in cyclic deformation mechanisms that is induced by SRO based on the “glide plane softening” effect. Furthermore, a comprehensive fatigue life prediction model based on total hysteresis energy has been reasonably proposed, focusing on the analyses of the macroscopic model parameters (namely the fatigue cracking resistance exponent β and the crack propagation resistance parameter W 0 ) and microscopic damage mechanisms. In brief, on the premise that the effects of SFE and friction stress can be nearly ignored, as in the case of the present low solid-solution hardening Ni-Cr alloys with high SFEs, an enhancement of SRO in face-centered cubic metals has been convincingly confirmed to be an effective strategy to improve their LCF performance.

A refined deviatoric hardening plastic model for sand

The classical deviatoric hardening models are capable of characterizing the mechanical response of granular materials for a broad range of degrees of compaction.This work finds that it has limitations in accurately predicting the volumetric deformation characteristics under a wide range of confining/consolidation pressures.The issue stems from the pressure independent hardening law in the classical deviatoric hardening model.To overcome this problem,we propose a refined deviatoric hardening model in which a pressure-dependent hardening law is developed based on experimental observations.Comparisons between numerical results and laboratory triaxial tests indicate that the improved model succeeds in capturing the volumetric deformation behavior under various confining/consolidation pressure conditions for both dense and loose sands.Furthermore,to examine the importance of the improved deviatoric hardening model,it is combined with the bounding surface plasticity theory to investigate the mechanical response of loose sand under complex cyclic loadings and different initial consolidation pressures.It is proved that the proposed pressure-dependent deviatoric hardening law is capable of predicting the volumetric deformation characteristics to a satisfactory degree and plays an important role in the simulation of complex deformations for granular geomaterials.

Hardening mechanism and thermal-solid coupling model of laminar plasma surface hardening of 65 Mn steel

In the present work,the laminar plasma surface hardening method is employed to enhance the service life of metal components fabricated from 65 Mn steel.The mechanical and wear behaviors of the laminar plasma surface hardened 65 Mn steel were analyzed.The martensite transition transformation of the temperature of the laminar plasma-hardened 65 ferrite Mn steel was determined by a thermal-solid coupling model.Based on the orthogonal experimental results,the optimal hardening parameters were confirmed.The scanning velocity,quenching distance and arc current are 130 mm/min,50 mm and 120 A,respectively.The pearlites and ferrites are transformed into martensites in the hardened zone,while the ratio of martensite in the heataffected zone decreases with the increase in the hardening depth.Compared to the untreated 65Mn steel,the average hardness increases from 220 HV_(0.2)to 920 HV_(0.2)in the hardened zone and the corresponding absorbed power increases from 118.7 J to 175.5 J.At the same time,the average coefficient of friction(COF)decreases from 0.763 to 0.546,and the wear rate decreases from 5.39×10^(-6)mm^(3)/(N·m)to 2.95×10^(-6)mm^(3)/(N·m),indicating that the wear resistance of 65Mn steel could be significantly improved by using laminar surface hardening.With the same hardening parameters,the depth and width of the hardened zone predicted by the thermal-solid coupling model are 1.85 mm and 11.20 mm,respectively,which are in accordance with the experimental results;depth is 1.83 mm and width is 11.15 mm.In addition,the predicted hardness distributions of the simulation model are in accordance with the experimental results.These results indicate that the simulation model could effectively predict the microstructure characteristics of 65 Mn steel.

Molecular dynamics study of primary radiation damage in TiVTa concentrated solid-solution alloy

The primary radiation damage in pure V and TiVTa concentrated solid-solution alloy(CSA)was studied using a molecular dynamics method.We have performed displacement cascade simulations to explore the generation and evolution behavior of irradiation defects.The results demonstrate that the defect accumulation and agglomeration in TiVTa CSA are significantly suppressed compared to pure V.The peak value of Frenkel pairs during cascade collisions in TiVTa CSA is much higher than that in pure V due to the lower formation energy of point defects.Meanwhile,the longer lifetime of the thermal spike relaxation and slow energy dissipation capability of TiVTa CSA can facilitate the recombination of point defects.The defect agglomeration rate in TiVTa CSA is much lower due to the lower binding energy of interstitial clusters and reduced interstitial diffusivity.Furthermore,the occurrence probability of dislocation loops in TiVTa CSA is lower than that in pure V.The reduction in primary radiation damage may enhance the radiation resistance of TiVTa CSA,and the improved radiation tolerance is primarily attributed to the relaxation stage and long-term defect evolution rather than the ballistic stage.These results can provide fundamental insights into irradiation-induced defects evolution in refractory CSAs.

Design Method of Anti-Total Ionizing Dose Effect Hardening for Buck-Boost Converter

Buck-Boost converter in the total dose radiation environment will mainly bring the output voltage drift, linear adjustment rate and load adjustment rate decline and other effects, so that the output stability performance of the circuit deteriorates. Aiming at the problems of high cost,large layout area and poor universality caused by the traditional total ionizing dose effect hardening method based on process and layout, this paper proposes a total ionizing dose effect hardening design method with parallel monitoring and hardening, which can achieve total ionizing dose effect hardening at the circuit level without process. The anti-total dose capability of Buck-Boost converter is improved. The circuit design and physical implementation of the proposed method are verified based on 0.18 μm bipolar complementary metal-oxide-semiconductor(CMOS) double-diffused metal-oxide-semiconductor(DMOS)(BCD) process. The results show that the system gain decrease rate can be compensated from 19.2% to 6.2%, and the output voltage shift rate can be improved from 2.00% to 0.15% at a dose of 200×10^(3) rad(Si). Moreover, the load adjustment rate and linear adjustment rate are reduced. They are respectively decreased to 0.191 %/A and 0.093 %/V. This provides a new idea for the design of total ionizing dose effect hardening at circuit and system level.

Experimental Procedure and Hardening Model to Consider Forming and Baking Effects in Simulation

This paper investigated an experimental method for bake hardening properties, a technique for deriving the true stress-strain curves after reaching the maximum load, and a constitutive equation considering both work hardening and bake hardening in order to apply the work hardening occurring in the forming process of parts and the bake hardening induced in the baking process to an automotive crash simulation. A general bake hardening test is that a pre-tensioned specimen is baked and then the same specimen is tensioned again without any further treatment. For a bake hardening test of automotive steel with a tensile strength of 1.2 GPa or more, fractures often occur in curvature section outside, an extensometer due to the difference in the material strength caused by non-uniform bake hardening. This causes a problem in that the bake hardening properties cannot be obtained. In this paper, to prevent curvature fracture, tensile specimens were re-machined in the uniformly deformed region of large specimens subjected to pre-strain, and the re-machined specimens with uniform strength in all regions were re-tensioned. In the bake hardening test of ultra-high strength steels with a tensile strength of 1 GPa or more, shear band fractures occur when the pre-strain is large. This makes it impossible to obtain a true stress-strain curve because there is no uniformly deformed region under a tensile test. To overcome this problem, a new method to calculate the true stress-strain curve by comparing experimental results and the load calculated by the local strain obtained from digital images was developed. This method can be applied not only where shear band deformation occurs, but also in necking deformation, and true stress-strain curves for strains up to 2 - 3 times the uniform elongation can be obtained. A new constitutive equation was developed since an appropriate hardening model is required to simultaneously apply the work hardening and the bake hardening to the simulation. For the newly developed model, the user material subroutine of LS-Dyna was configured, and the simulation was performed on the single hat specimens with pre-strain. When both work hardening and bake hardening were considered, there was a significant increase in absorbed energy compared to when only work hardening was considered. This means that both work hardening and bake hardening should be considered in the car crash simulations to enhance the accuracy of the simulation.

Modeling of strain hardening and dynamic recrystallization of ZK60 magnesium alloy during hot deformation

The flow stress behavior of ZK60 alloy at elevated temperature was investigated. The strain hardening and dynamic recrystallization of the alloy were modeled by Kocks-Meching model and Avrami equation, respectively. A new constitutive equation during hot deformation was constructed to predict the flow stress considering the dynamic recrystallization. The results show that the flow stress curves predicted by the proposed equation have high correlation coefficients with the experimental data, which confirms that the developed model is accurate and effective to establish the flow stress equation of ZK60 magnesium alloy during hot deformation. Microstructure observation shows that dynamic recovery occurs in the initial stage of hot deformation. However, the microstructure turns to recrvstallization structure as the strain increases.

Effect of strain rate and deformation temperature on strain hardening and softening behavior of pure copper

The effects of the deformation temperature and the strain rate on the hot deformation behavior of pure copper were investigated based on compression tests. The expressions of strain hardening rate, dynamic recrystallization critical stress, saturated stress, dynamic recovery volume fraction and dynamic recrystallization volume fraction were determined. According to the processing map, the instability regions occur in regions of 400?450 °C, 0.001?0.05 s?1 and 450?750 °C, 0.05?1 s?1. The deformation mechanism in the stability region is dynamic recrystallization. The flow stress was predicted. The results also show that the true stress–true strain curves predicted by the extracted model are in good agreement with the experimental results.

Effects of high temperature pre-straining on natural aging and bake hardening response of Al-Mg-Si alloys

The influences of high temperature pre-straining (HT-PS) on the natural aging and bake hardening of Al?Mg?Si alloys were investigated by Vickers microhardness measurements, differential scanning calorimetry (DSC) analysis and transmission electron microscopy (TEM) characterization. The results show that pre-straining at 170 °C immediately after quenching can effectively resolve the rather high T4 temper hardness caused by the conventional room temperature (RT) pre-straining treatment, and give a better bake hardening response (BHR) after paint-bake cycle. HT-PS 7% at 170 °C for 10 min is chosen as the optimum process as it provides lower T4 temper hardness and better BHR. The simultaneous introduction of dislocations and Cluster (2) can significantly suppress the natural aging and promote the precipitation of β″ phase, and reduce the effects of deformation hardening by dynamic recovery.

Experiments and modeling of double-peak precipitation hardening and strengthening mechanisms in Al-Zn-Mg alloy

The aim of the present work is to develop a model for simulating double-peak precipitation hardening kinetics in Al-Zn-Mg alloy with the simultaneous formation of different types of precipitates at elevated temperatures based on the modified Langer-Schwartz approach. The double aging peaks are present in the long time age-hardening curves of Al-Zn-Mg alloys. The physically-based model, while taking explicitly into account nucleation, growth, coarsening of the new phase precipitations and two strengthening mechanisms associated with particle-dislocation interaction （shearing and bypassing）, was used for the analysis of precipitates evolution and precipitation hardening during aging of Al-Zn-Mg alloy. Model predictions were compared with the measurements of Al-Zn-Mg alloy. The systematic and quantitative results show that the predicted hardness profiles of double peaks via adding a shape dependent parameter in the growth equation for growth and coarsening generally agree well with the measured ones. Two strengthening mechanisms associated with particle-dislocation interaction （shearing and bypassing） were considered operating simultaneously in view of the particle size-distribution. The transition from shearing to bypassing strengthening mechanism was found to occur at rather early stage of the particle growth. The bypassing was found to be the prevailing strengthening mechanism in the investigated alloys.

GRINDING TEMPERATURE AND COOLING RATE DURING GRIND-HARDENING OF 40Cr STEEL

The mathematical model of the grinding temperature is established. The grinding temperature and the cooling rate are measured in the grind-hardening process of 40Cr steel under different conditions. Moreover, the grind-hardening effects are investigated. Experimental results show that the calculated temperatures are comparatively close to the measured ones, and the required temperature and cooling rate can be achieved. Furthermore, the microstructure of the hardened zone is similar to that obtained through the high-frequency induction technique. The average hardness of the entirely hardened zone is HV670 and the thickness of the hardened layer is adjacent to 1.3 mm. It indicates that the hardening mechanism induced by the grinding heat and high-frequency heating is identical. Finally, the fine needlelike martensite is obtained.

Precipitation hardening behavior of dilute binary Al-Yb alloy

The precipitation hardening behavior in dilute Al-Yb alloys upon annealing at different temperatures was investigated to shed light on the mechanism of micro-alloying element in aluminum alloys. When aging at different temperatures, the samples showed their corresponding peak hardness in the range of 400-416 MPa due to the precipitation of Al3Yb with L 12 crystal structure. The coarsening kinetics of the Al3Yb precipitates obeyed the LSW theory, which indicated that the coarsening process was controlled by the diffusion of Yb. The coherence between Al3Yb particles and matrix was maintained until the particle size reached 11 nm. When the particle size increased to about 2 nm, the shearing mechanism started to change to Orowan mechanism.

Analysis of plane strain bending of a strain hardening curved beam based on unified yield criterion

The analysis of plane strain elastic-plastic bending of a linear strain hardening curved beam with a narrow rectangular cross section subjected to couples at its end is conducted based on a unified yield criterion. The solutions for the mechanical properties of plane strain bending are derived, which are adapted for various kinds of non-strength differential materials and can be degenerated to those based on the Tresca, von Mises, and twin-shear yield criteria. The dependences of the two critical bending moments, the radii of the interfaces between the elastic and plastic regions and the radial displacements of the points at the symmetrical plane on different yield criteria and Poisson’s ratios are discussed. The results show that the influences of different yield criteria and Poisson’s ratio on the two critical bending moments, the radii of the interfaces between the elastic and plastic regions and the radial displacements of the points at the symmetrical plane of the curved beam are significant. Once the value of bis obtained by experiments, the yield criterion and the corresponding solution for the materials of interest are then determined.

Effect of Y on age hardening response and mechanical properties of Mg-xY-1.5LPC-0.4Zr alloys

Ageing hardening,microstructure and mechanical properties of Mg-xY-1.5LPC-0.4Zr（x=0,2,4,6）alloys（LPC represents La-based rare earth metal）were investigated.It was found that the age hardening was enhanced,the grains became finer and the tensile strength was improved with the increase of Y content in Mg-Y-1.5LPC-0.4Zr alloy.The results show that the formed precipitates responsible for age hardening change from fine hexagonal-shaped equilibrium Mg12RE phase to metastableβ′phase with orthorhombic-bc crystal structure when Y is added into Mg-1.5LPC-0.4Zr alloy,and the volume fraction of precipitate phases also increases.The cubic-shapedβ-Mg24Y5 precipitate phases were also observed at grain boundaries in Mg-6Y-1.5LPC-0.4Zr alloy. The distribution of prismatic shapedβ′phases and cubic shapedβ-Mg24Y5 precipitate phases in Mg matrix may account for the remarkable enhancement of tensile strength of Mg-Y-LPC-Zr alloy.The Mg-6Y-1.5LPC-0.4Zr alloy exhibits maximum tensile strength at peak-aged hardness,and the values are 250 MPa at room temperature and 210 MPa at 250°C.

THE KINEMATIC HARDENING RULES UNDER NONPROPORTIONAL CYCLIC LOADING

A discussion of several kinematic hardening rules based on nonproportional cyclic experiments of 42CrMo steel is presented. They include Prager, Ziegler, Chaboche, Mroz and Tseng Lee hardening rules. It shows that Mroz and Tseng Lee rule related to a two surface model has the latent potentiality to describe the nonproportional cyclic hardening behaviors, and a simple two surface model is presented.

Finite Element Analysis on Plane Stress Crack Growth in a Power-Law Hardening Material

Aim To determine numerically the field characteristics in the vied at the tip of a place crack growing steadily in a power-law hardening material. Meteods. Methods on the Euler mode and small-scale yield assumption, the numerical results were given by nonlinear finite element analysis. Results The numerical results of the shape of the active plastic sone, the angular distribution of stresseses and Clack tip opening displacement (CTOD) in the vicinity at the hp of the steadily groWing CraCk are determined. Conclusion The comparison between the numerical results given by the present wort and those given by analytic asymptotic analysis shows that the present work reached a very high accuracy.

Effect of copper on precipitation and baking hardening behavior of Al-Mg-Si alloys

The effects of copper on the ageing precipitation behavior of as-quenched and pre-aged AA6016 aluminum alloy were studied by differential scanning calorimetry （DSC）, Vickers hardness measurement and transmission electronic microscopy （TEM）. The results indicate that the addition of copper facilitates the growth of clusters （GP I） to the critical size during pre-ageing. Therefore, the addition of copper accelerates the transition from GP I （pre-β＂） to GP II （β＂） during final artificial ageing, and finally results in the favorable paint-bake response. However, the one with the copper level of 0.3% does not show significant baking hardening response as expected. Pre-aging can also reduce the detrimental effect due to natural aging of copper-containing alloys.

Surface hardening of Fe-based alloy powders by Nd:YAG laser cladding followed by electrospark deposition with WC-Co cemented carbide

This paper presents the results of a study concerned with the surface hardening of Fe-based alloys and WC-8Co cemented carbide by inte- grating laser cladding and the electrospark deposition processes. Specimens of low carbon steel were processed firstly by laser cladding with Fe-based alloy powders and then by electrospark deposition with WC-SCo cemented carbide. It is shown that, for these two treatments, the electrospark coating possesses finer microstructure than the laser coating, and the thickness and surface hardness of the electrospark coating can be substantially increased.

Hot Compression Behavior of As-Cast Precipitation-Hardening Stainless Steel

High temperature deformation characteristics of a semiaustenitic grade of precipitation-hardening stain- less steels were investigated by conducting hot compression tests at temperatures of 900--1 100 ℃ and strain rates of 0. 001--1 s^-1. Flow behavior of this alloy was investigated and it was realized that dynamic recrystallization （DRX） was responsible for flow softening. The correlation between critical strain for initiation of DRX and de- formation parameters including temperature and strain rate, and therefore, Zener-Hollomon parameter （Z） was studied. Metallographic observation was performed to determine the as-deformed microstructure. Microstructural observation shows that recrystallized grain size increases with increasing the temperature and decreasing the strain rate. The activation energy required for DRX of the investigated steel was determined using correlations of flow stress versus temperature and strain rate. The calculated value of activation energy, 460 kJ/mol, is in accordance with other studies on stainless steels. The relationship between peak strain and Z parameter is proposed.

Effect of Rapid Cold Hardening on the Cold Tolerance of the Larvae of the Rice Stem Borer,Chilo suppressalis(Walker)

The effects of rapid cold hardening （RCH） on the cold tolerance of the last instar larvae of Chilo suppressalis （Walker） were evaluated for the first time. The discriminating temperature, induction, detection, duration and extent of RCH of the larvae in the laboratory were tested, and the supercooling points （SCPs） and the contents of water and lipid of the larvae after RCH treatment were determined, respectively. The results showed that the discriminating temperature of the larvae was about -21℃. Mean survival rates of the larvae which exposed to either 0 or 5℃ for 2 and 4 h before exposure to the discriminating temperature for 2 h were significantly higher than those of the control groups （P 〈 0.05）. Moreover, the highest survival rate appeared in the larvae after 0℃ for 4 h treatment. The protection against low temperature gained by RCH at 0℃ for 4 h was rapidly lost on return to 28℃. Mean survival rates of RCH larvae were significantly higher than those of non-acclimated （NACC） larvae and acclimation （ACC） larvae when they were exposed to the discriminating temperature for 2 or 4 h （P〈 0.05）. Moreover, the rates of NACC, ACC, RCH and ACC ＋ RCH larvae from 2 to 6 h to the discriminating temperature resulted in a significant decline. The values of SCPs and the contents of lipid of the larvae which exposed to either 0 or 5℃ for 2 and 4 h showed no significant difference at 0.05 level compared to those of the control groups. But the contents of water in the larvae were obviously decreased. Therefore, it could be concluded that RCH could enhance cold tolerance and affect partly physiological and biochemical components of the larvae of C. suppressalis, but the underlying mechanisms needs to be further explored.