Modeling of Micropores Drilling Force for Printed Circuit Board Micro-holes Based on Energy Method

The quality of printed circuit board(PCB)micro-hole processing directly determines the stability of the inner and outer circuit connections.Micro-hole drilling technology is a typical method for PCB micro-hole processing.The problem of optimal control of its drilling force is one of the main factors affecting the quality of micro-hole machining.To address this problem,the thrust forces and torques in PCB drilling were first modeled and analyzed,and the corresponding prediction models were established.The drilling force analysis was carried out through the micro-hole drilling experiment,the specific cutting energy under different feed rates was calculated,the influence of the size effect was clarified,and the accuracy of the prediction model was verified.The result shows that during the drilling of glass fiber cloth,changes in the material removal mechanism are induced as the feed per revolution is varied.When the feed per revolution is less than the tool edge radius,the glass fiber is not cut by the main cutting edge,but is crushed and broken.When the feed per revolution is greater than the radius of the tool edge,the glass fiber is cut by the main cutting edge.At the same time,the established analytical model can accurately reflect the influence of the size effect on the drilling torque in PCB micro-hole drilling,and the error is within 10%.This method has certain practical application value in controlling PCB micro hole processing quality.

Experimental Study on Seismic Behavior of Exterior Joints of Special-shaped Columns with Different Lengths of Limbs

Four exterior joints with special-shaped columns which have different lengths of limbs are tested under low cyclic loading. Speeial-shaped columns adopted are L- and T-shaped in section. It can be concluded that crack pattern, failure mode and shear strength of joints are affected by the length of limb, and that shear strength and ductility increase with the length of limb; the joints with the flexural failure of the beam have better seismic behavior than those with the shear failure of the joint core.

Design of Special-shaped Interchange between Expressway and Urban Road in Mountainous Cities

Driven by the rapid economic development,the development of transportation in China has begun to move towards mountainous areas.The climate environment,topography and landform of mountainous cities are different from those of plain areas.In mountainous cities,the area of opposite interchanges between expressways and urban roads is generally large,which has a certain contradiction with the topographic conditions of mountainous cities.Therefore,it is necessary to reasonably design the opposite interchanges between expressways and urban roads in mountainous cities.The author explores and analyzes the factors restricting the special-shaped interchange between expressway and urban road in mountainous cities and the main fbnns of special-shaped interchange,and puts forward a reasonable design scheme,hoping to make a smooth development of the special-shaped interchange in mountainous cities.

Improving surface integrity of micro-holes in ECDM using ultrahigh-speed rotary of tool cathode and non-water-based electrolyte

The surface integrity of metal micro-hole structures produced by electrochemical discharge machining is unsatisfactory owing to the insufficient reaction area and strength of electrolysis action.A novel ultrahigh-speed Rotary Electrochemical Discharge Machining(R-ECDM)using non-water-based electrolyte is proposed to improve surface integrity by changing the breakdown medium of spark discharge and increasing the reaction area and strength of electrolysis.A mathematical model was developed to establish the relationship between rotational speed and forces acting on the bubble.Based on the magnitude of forces,controlling rotational speed changed the behavior and departure radius of bubbles on the cathode surface.High-speed photographs validate that,in the mathematical model,the number and departure radius of bubbles on the cathode surface gradually decrease with the increase of rotational speed.The experimental results show that the roughness(Ra)of the micro-hole sidewall decreases from 2.54μm to 0.20μm when the rotational speed increases from 500 r/min to 40000 r/min.The length loss and wear ratio of the cathode are only 9.75μm and 6.5%,respectively.Finally,the micro-holes array with recast-free and surface roughness of 0.20μm is fabricated,demonstrating that the proposed approach contributes to improving surface integrity of metal micro-holes.

Fabrication of Through Micro-hole Arrays in Silicon Using Femtosecond Laser Irradiation and Selective Chemical Etching

We demonstrate a method of fabricating through micro-holes and micro-hole arrays in silicon using femtosecond laser irradiation and selective chemical etching. The micro-hole formation mechanism is identified as the chemical reaction of the femtosecond laser-induced structure change zone and hydrofluoric acid solution. The morphologies of the through micro-holes and micro-hole arrays are characterized by using scanning electronic microscopy, The effects of the pulse number on the depth and diameter of the holes are investigated. Honeycomb arrays of through micro-holes fabricated at different laser powers and pulse numbers are demonstrated.

Surface quality of extruding metal special-shape products and frictional behavior in optimized die cavity

With the help of Complex Function Mapping theory, the complicated three-dimensional deformation problems are transferred into two-dimensional problems, and the function of strain ratio field is analyzed in the metal plastic extruding deformation. Taking the strain-hardening effect of metal deformation into account, the relationship between friction behavior and optimized mathematical model is analyzed by the numerical analysis friction energy dissipation function. As a result, the method of lowering the material hardening and decreasing the reduction ratio over multi-procedures can be used to improve the surface quality of metal special-shape extrusion products.

A Novel Micro-hole Electrode Used to Investigate Electron Transfer Reactions at ITIES

A novel micro-hole electrode was fabricated to investigate the electron transfer reaction at the interface between two immiscible electrolyte solutions (ITIES). The electron transfer reaction between ferro/ferricyanide in aqueous phase (W) and ferrocene in 1, 2-dichloroethane (O) phase was studied as a test experiment. The results showed that the diffusion coefficient obtained from the micro-hole electrode was consistent with that obtained at macro-interface. Due to its simplicity and the very small IR drop it will be a useful tool for the study of ITIES systems.

Hysteretic behavior of special shaped columns composed of steel and reinforced concrete(SRC)

This paper describes a series of experimental investigations on seventeen specimens of steel reinforced concrete special shaped(SRCSS) columns under low cyclic reversed loading using parallel crosshead equipment. Nine T-shaped SRC columns, four L-shaped SRC columns and four +-shaped SRC columns were tested to examine the effects of shape steel confi guration, loading angle, axial compressive ratio and shear-span ratio on the behavior(strength, stiffness, energy dissipation, ductility, etc.) of SRCSS column specimens. The failure modes and hysteretic performance of all the specimens were obtained in the tests. Test results demonstrate that the shear-span ratio is the main parameter affecting the failure modes of SRCSS columns. The specimens with small shear-span ratio are prone to shear failure, and the primary failure planes in SRCSS columns are parallel to the loading direction. As a result, there is a symmetry between positive and negative loading directions in the hysteretic curves of the SRCSS columns. The majority of displacement ductility coeffi cients for all the specimens are over 3.0, so that the SRCSS columns demonstrate a better deformation capacity. In addition, the equivalent viscous damping coeffi cients of all the specimens are greater than 0.2, indicating that the seismic behavior of SRCSS columns is adequate. Finally, the superposition theory was used to calculate the limits of axial compressive ratio for the specimens, and it is found that the test axial compressive ratio is close to or smaller than the calculated axial compressive ratio limit.

Effects of Forming Pressure on the Porosity of Polyimide Porous Materials

Based on a series of experiments, the theory of relationship between normal pressure and pores＇ characters fit for polymer was set up for the first time. On the study of relation between normal pressure and porosity, experience model of polyimide porous materials was proposed which is similar to the traditional expe- rience model of the metal porous material. While being pressed, polyimide was found soon to come into elasto- plastic deformation progress in this paper, so the theory model of metal porous material based on Hooker＇s law was not fit for the polymer any more. A new elasto-plastic deformation and exhausting model is proposed which shows better agreement with polymer material＇s pressing process.

Investigation on performance of special-shaped 8-quadrature amplitude modulation constellations applied in visible light communication

Light-emitting diode(LED)-based visible light communication(VLC) has become a potential candidate for nextgeneration ultra-high-speed indoor wireless communication. In this paper, four special-shaped 8-quadrature amplitude modulation(QAM) constellations are investigated in a single-carrier VLC system. It is numerically verified and experimentally demonstrated that circular(7,1) shows obvious superiority in the performance of the dynamic range of signal voltage peak-to-peak(vpp) value and bit error rate(BER). Next best is rectangular, followed by triangular; circular(4,4) has the worst performance. A data rate of 1.515 Gbit/s is successfully achieved by circular(7,1) employing a red chip LED over 0.5 m indoor free space transmission below a BER threshold of3.8 × 10^(-3). Compared with circular(4,4), the traditional 8-QAM constellation, circular(7,1) provides a wider dynamic range of signal vpp, a higher data rate, and a longer transmission distance. To the best of our knowledge,this is the first investigation into the performance differences of special-shaped 8-QAM constellations in a highspeed, single-carrier VLC system, and the results comprehensively demonstrate that circular(7,1) is the optimal option.

Material properties and machining performance of hybrid Ti_2AlN bulk material for micro electrical discharge machining

Mn+1AXn(MAX) phases are a family of nanolaminated compounds that possess unique combination of typical ceramic properties and typical metallic properties.As a member of MAX phase,Ti2 AlN bulk materials are attractive for some high-temperature applications.The synthesis,characteristics and machining performance of hybrid Ti2 AlN bulk materials were focused on in this work.The bulk samples mainly consisting of Ti2 AlN MAX phase with density close to theoretic one were synthesized by a spark plasma sintering method.Scanning electron microscopy results indicate homogenous distribution of Ti2 AlN grains in the samples.Micro-hardness values are almost constant under different loads (6-6.5 GPa).A machining test was carried out to compare the effect of material properties on micro-electrical discharge machining (micro-EDM) performance for Ti2 AlN bulk samples and Ti6242 alloy.The machining performance of the Ti2 AlN sample is better than that of the Ti6242 alloy.The inherent mechanism was discussed by considering their electrical and thermal conductivity.

Fabrication of Micro Structures by Ultrashort Voltage Pulse Electrical Discharge Machining

The machining of small holes and array holes has been a difficult problem in machining field. Tiny hole is widely used in mechanical field, for instance, fuel injection nozzles, spinneret holes for synthetic fibers and wire drawing dies. This paper investigated the application of EDM (electrical discharge machining) to the fabrication of micro structures. There are obvious limitations in the process of micro-electrical discharge machining, such as electrode wear, unstable discharge condition and low machining efficiency. The effects of EDM parameters were investigated, such as voltage, pulse frequency, and frequency of ultrasonic vibration applied to electrode. Micro holes were machined with Pt electrode made by focused-ion-beam chemical vapor deposition (FIB-CVD) and Cu electrode made by wire-electrode cutting. The comparison experiments between EDM and ECM (electrochemical machining) indicated that the processing of ECM has serious stray current corrosion and poor machining precision. Moreover, the workpiece vibration was firstly proposed to be utilized in the micro-electrical discharge machining. It can be concluded that maximum machine could be obtained under the amplitude ratio of 76%, which was an appropriate parameter.

Seismic behavior experimental study of frame joints with special-shaped column and dispersed steel bar beam

To overcome the problem that steel bars are put too close at a flame joint with special-shaped beam and column,mechanical performance of three groups of six RC flame joints with special-shaped(L,T and+)column and dispersed-steel bars-beam on the top floor under cyclic loads were studied.Experimental comparison was conducted between special-shaped(L,T and+)column and normal beams.The cracking load,yielding load,ultimate bearing capacity,failure patterns,and hysteretic properties at joint core area were investigated.The seismic behaviors of the joints with different proportions of dispersed-steelbar beams were analyzed.The results of experimental analysis indicate that the mechanical and seismic behaviors of frame joints with T-shaped and+-shaped column are nearly not changed when suitable proportion steel bars are dispersed to flange plane.Stiffness degeneration of flame joint with L-shaped column is rather serious due to concrete damage stiffness.Theoretical result indicates that distributing area of the dispersed steel-bar beams in the flange plate should be strictly controlled to avoid anchor destroy.

Analysis on Micro Complex Shape Via Hole Punching on Low Temperature Co-Fired Ceramics

The quality of a via hole on a multilayer stack of Low Temperature Co-fired Ceramic (LTCC) tape is of utmost importance to its functionality. This paper investigates a substitute for the commonly used circular shape hole to a more complex one and its implications when different parameters such as sheet thickness, punch speed, travel distance and tool clearance are?changed. Fabrication of the punch tools and the punching process is carried out at the same machine, ensuring alignment. Two types of non-circular shape are chosen to carry out the experiment. Pre-sintered complex shape hole measurements show that while punch conditions such as speed and tool gap have?little effect on the size, sheet thickness and travel depth play a vital role in the overall dimension. Albeit having only a slight effect on the size, those parameters are significant in other aspects of hole quality. Post-sintering investigation is also observed and discussed.

Influence of longitudinal-torsional ultrasonic-assisted vibration on micro-hole drilling Ti-6Al-4V

As Ti-6 Al-4 V is a typical hard to machine material,especially in micro drilling aviation parts,chip breaking difficulty is of increasing interest to explore its further development.In this study,Longitudinal-Torsional Ultrasonic Assisted Drilling(LTUAD)was employed to machine Ti-6 Al-4 V,and its feasibility was evaluated by comparing with Conventional Drilling(CD).By combining periodical characteristics and vibration models(the separated or the unseparated ultrasonic elliptical vibration),the influence of ultrasonic frequency on the intersection characteristics of trajectories were analyzed.And the intersection characteristics were divided into four categories:even periodicity,odd periodicity,non-odd and even periodicity and composite periodicity,indicating different capability for chip breaking.By applying the longitudinal-torsional compound vibration horn,the micro-hole drilling experiment was carried out on machining center.The chip morphology,the thrust force,and the burr height were discussed.Experimental results showed that the morphology of chips presented as smaller and more fragmentary ones in LTUAD compared with continuous helical conical ones and fold-shaped ones in CD.Compared with CD,the average values of the thrust force in LTUAD reduced by 1.98%to 24.9%.According to the burr around the hole exit in both LTUAD and CD,the height of the latter was greatly affected by the drilling parameters.And the burr around the exit of the hole were distributed rather evenly with smaller extension in LTUAD.Consequently,the LTUAD employed in micro-hole drilling was effective.

Study on a probabilistic algorithm for the forming and 3D characterization of special-shaped surfaces under profile grinding

Profile grinding is the most crucial method for the ultra-precision machining of special-shaped surfaces.However,profile grinding produces a unique machining profile,and many random factors in the machining process lead to complex surface characteristics.In this study,the structural and probabilistic characteristics of the profile grinding of a special-shaped surface were analyzed,and a probabilistic algorithm for the forming and 3D characterization of special-shaped surfaces under profile grinding was developed.The forming process of a GH738 blade tenon tooth surface was considered as an example to demonstrate the algorithm.The comparison results showed that the simulation results had similar surface characteristics to the measurement results,and the relative error range of the 3D roughness parameter was 0.21%–19.76%,indicating an accurate prediction and characterization of the complex special-shaped surface under the action of multiple factors.