The Shanghai Cotton Spinning Weaving Dveing and Printing United Corporation is an economic entity organized by 51 enterprises under three corporations controlled by the Shanghai Textile Bureau for the production of na...The Shanghai Cotton Spinning Weaving Dveing and Printing United Corporation is an economic entity organized by 51 enterprises under three corporations controlled by the Shanghai Textile Bureau for the production of namebrand products as its mainstay, dyeing, printing and foreign trade. With 1.2 million ring spindles,展开更多
A theoretical model for the multi-span spinning beams with elastic constraints under an axial compressive force is proposed.The displacement and bending angle functions are represented through an improved Fourier seri...A theoretical model for the multi-span spinning beams with elastic constraints under an axial compressive force is proposed.The displacement and bending angle functions are represented through an improved Fourier series,which ensures the continuity of the derivative at the boundary and enhances the convergence.The exact characteristic equations of the multi-span spinning beams with elastic constraints under an axial compressive force are derived by the Lagrange equation.The efficiency and accuracy of the present method are validated in comparison with the finite element method(FEM)and other methods.The effects of the boundary spring stiffness,the number of spans,the spinning velocity,and the axial compressive force on the dynamic characteristics of the multi-span spinning beams are studied.The results show that the present method can freely simulate any boundary constraints without modifying the solution process.The elastic range of linear springs is larger than that of torsion springs,and it is not affected by the number of spans.With an increase in the axial compressive force,the attenuation rate of the natural frequency of a spinning beam with a large number of spans becomes larger,while the attenuation rate with an elastic boundary is lower than that under a classic simply supported boundary.展开更多
Ba^(2+)pre-crosslinked carrageenan fiber(Ba/CAF)was prepared by adding a small amount of Ba^(2+) to the carrageenan(CA)solution as the spinning solution.Ba/CAF-n/A,Ba/CAF-n/B and Ba/CAF-n/C were prepared with ethanol ...Ba^(2+)pre-crosslinked carrageenan fiber(Ba/CAF)was prepared by adding a small amount of Ba^(2+) to the carrageenan(CA)solution as the spinning solution.Ba/CAF-n/A,Ba/CAF-n/B and Ba/CAF-n/C were prepared with ethanol solution(combine A),high concentration BaCl_(2)solution(combine B)and low concentration BaCl_(2)solution(combine C),as coagulation bath and stretch bath,respectively.The combination of coagulation bath and stretch bath suitable for Ba^(2+) pre-crosslinking wet spinning was screened.The results showed that Ba^(2+) can induce the birefringence of the CA molecular chain,and the Ba^(2+) pre-crosslinking effect is the best when the CA mass fraction is 8.0 wt%.From the perspective of production safety,fiber performance and spinning cost,the coagulation bath of 3.5 wt%BaCl_(2)solution and stretch bath of 1.7 wt%BaCl_(2)solution,that is,combination C with low concentration BaCl_(2)solution,is the best choice.Ba/CAF-8.0/C was obtained under the best conditions.The linear intensity,water absorption and flame retardancy study showed that the breaking strength of Ba/CAF-8.0/C is as high as 1.61 cN/dtex,the water absorption was 649.2%and 574.3%,in deionized water and normal saline,respectively,and the LOI value reached 32.展开更多
This paper investigates the design of an attitude autopilot for a dual-channel controlled spinning glideguided projectile(SGGP),addressing model uncertainties and external disturbances.Based on fixed-time stable theor...This paper investigates the design of an attitude autopilot for a dual-channel controlled spinning glideguided projectile(SGGP),addressing model uncertainties and external disturbances.Based on fixed-time stable theory,a disturbance observer with integral sliding mode and adaptive techniques is proposed to mitigate total disturbance effects,irrespective of initial conditions.By introducing an error integral signal,the dynamics of the SGGP are transformed into two separate second-order fully actuated systems.Subsequently,employing the high-order fully actuated approach and a parametric approach,the nonlinear dynamics of the SGGP are recast into a constant linear closed-loop system,ensuring that the projectile's attitude asymptotically tracks the given goal with the desired eigenstructure.Under the proposed composite control framework,the ultimately uniformly bounded stability of the closed-loop system is rigorously demonstrated via the Lyapunov method.Validation of the effectiveness of the proposed attitude autopilot design is provided through extensive numerical simulations.展开更多
Silk is widely used in the production of high-quality textiles.At the same time,the amount of silk textiles no longer in use and discarded is increasing,resulting in significant waste and pollution.This issue is of gr...Silk is widely used in the production of high-quality textiles.At the same time,the amount of silk textiles no longer in use and discarded is increasing,resulting in significant waste and pollution.This issue is of great concern in many countries where silk is used.Hydrogen peroxide as a naturally occurring compound is an important indicator of detection in both biology and the environment.This study aims to develop a composite fiber with hydrogen peroxide-sensing properties using discarded silk materials.To achieve this goal,firstly,polydopamine(PDA)was used to encapsulate the ZnFe_(2)O_(4) NPs to achieve the improvement of dispersion,and then regenerated silk fibroin(RSF)and PDA@ZnFe_(2)O_(4)/RSF hybrid fibers are prepared by wet spinning.Research has shown that PDA@ZnFe_(2)O_(4)/RSF demonstrates exceptional sensitivity,selectivity,and stability in detecting hydrogen peroxide,while maintaining high mechanical strength.Furthermore,the complete hybridization of PDA@ZnFe_(2)O_(4) with silk fibroin not only results in the combination of the durability of silk fibroin and PDA@ZnFe_(2)O_(4)’s rigidity,ensuring a reliable service life,but also makes PDA@ZnFe_(2)O_(4)/RSF exhibit excellent catalytic activity and biocompatibility.Therefore,the composite fiber exhibits exceptional mechanical properties and reliable hydrogen peroxide sensing capabilities,making it a promising material for biological and medical applications.展开更多
Coinciding with World Water Day celebrations and unSpinners seeking profitable investments for sustainable mill operations would do well to check out Uster FiberQ and RSO 3D.Both these systems offer attractive ROI.The...Coinciding with World Water Day celebrations and unSpinners seeking profitable investments for sustainable mill operations would do well to check out Uster FiberQ and RSO 3D.Both these systems offer attractive ROI.They also help spinners control the most expensive stages in the mill process,cutting waste and boosting profits.展开更多
In this paper, the main goal is to prepare silk fibroin nano-fiber, which is used for regenerated tissue applications. Silk scaffold nano-fibers made by electro-spinning technology can be used in regenerated tissue ap...In this paper, the main goal is to prepare silk fibroin nano-fiber, which is used for regenerated tissue applications. Silk scaffold nano-fibers made by electro-spinning technology can be used in regenerated tissue applications. The purpose of the research is to prepare a silk-fibroin nano-fiber solution for potential applications in tissue engineering. Using a degumming process, pure silk fibroin protein is extracted from silk cocoons. The protein solution for fibroin is purified, and the protein content is determined. The precise chemical composition, exact temperature, time, voltage, distance, ratio, and humidity all have a huge impact on degumming, solubility, and electro-spinning nano-fibers. The SEM investigates the morphology of silk fibroin nano-fibres at different magnifications. It also reveals the surface condition, fiber orientation, and fiber thickness of the silk fibroin nano-fiber. The results show that regenerated silk fibroin and nano-fiber can be used in silk fibroin scaffolds for various tissue engineering applications.展开更多
Spinning has a significant influence on all textile processes. Combinations of all the capital equipment display the process’ critical condition. By transforming unprocessed fibers into carded sliver and yarn, the ca...Spinning has a significant influence on all textile processes. Combinations of all the capital equipment display the process’ critical condition. By transforming unprocessed fibers into carded sliver and yarn, the carding machine serves a critical role in the textile industry. The carding machine’s licker-in and flat speeds are crucial operational factors that have a big influence on the finished goods’ quality. The purpose of this study is to examine the link between licker-in and flat speeds and how they affect the yarn and carded sliver quality. A thorough experimental examination on a carding machine was carried out to accomplish this. The carded sliver and yarn produced after experimenting with different licker-in and flat speed combinations were assessed for important quality factors including evenness, strength, and flaws. To account for changes in material qualities and machine settings, the study also took into consideration the impact of various fiber kinds and processing circumstances. The findings of the investigation showed a direct relationship between the quality of the carded sliver and yarn and the licker-in and flat speeds. Within a limited range, greater licker-in speeds were shown to increase carding efficiency and decrease fiber tangling. On the other hand, extremely high speeds led to more fiber breakage and neps. Higher flat speeds, on the other hand, helped to enhance fiber alignment, which increased the evenness and strength of the carded sliver and yarn. Additionally, it was discovered that the ideal blend of licker-in and flat rates varied based on the fiber type and processing circumstances. When being carded, various fibers displayed distinctive behaviors that necessitated adjusting the operating settings in order to provide the necessary quality results. The study also determined the crucial speed ratios between the licker-in and flat speeds that reduced fiber breakage and increased the caliber of the finished goods. The results of this study offer useful information for textile producers and process engineers to improve the quality of carded sliver and yarn while maximizing the performance of carding machines. Operators may choose machine settings and parameter adjustments wisely by knowing the impacts of licker-in and flat speeds, which will increase textile industry efficiency, productivity, and product quality.展开更多
Aluminum alloy tubes were prepared by tube spinning.The intergranular and electrochemical corrosion tests were used to investigate the intergranular corrosion behavior of the 5A06 aluminum alloy blank sample and the s...Aluminum alloy tubes were prepared by tube spinning.The intergranular and electrochemical corrosion tests were used to investigate the intergranular corrosion behavior of the 5A06 aluminum alloy blank sample and the spinning sample.Results showed that the intergranular corrosion resistance of the spinning sample was higher than that of the blank sample.In addition,the electrochemical corrosion resistance of the spinning sample was higher than that of the blank sample.The EDS maps indicated a uniform element distribution pattern of aluminum and magnesium.Moreover,the phase composition and lattice constant of the samples were obtained by XRD analysis.The differences in microstructure between the aluminum alloy subjected to the spinning process and the untreated aluminum alloy were determined by EBSD.The differences were mainly attributed to the complex interactions among grain size,dislocations and grain boundaries.展开更多
Spinning has a significant influence on all textile processes. Combinations of all the capital equipment display the process’ critical condition. By transforming unprocessed fibers into carded sliver and yarn, the ca...Spinning has a significant influence on all textile processes. Combinations of all the capital equipment display the process’ critical condition. By transforming unprocessed fibers into carded sliver and yarn, the carding machine serves a critical role in the textile industry. The carding machine’s licker-in and flat speeds are crucial operational factors that have a big influence on the finished goods’ quality. The purpose of this study is to examine the link between licker-in and flat speeds and how they affect the yarn and carded sliver quality. A thorough experimental examination on a carding machine was carried out to accomplish this. The carded sliver and yarn produced after experimenting with different licker-in and flat speed combinations were assessed for important quality factors including evenness, strength, and flaws. To account for changes in material qualities and machine settings, the study also took into consideration the impact of various fiber kinds and processing circumstances. The findings of the investigation showed a direct relationship between the quality of the carded sliver and yarn and the licker-in and flat speeds. Within a limited range, greater licker-in speeds were shown to increase carding efficiency and decrease fiber tangling. On the other hand, extremely high speeds led to more fiber breakage and neps. Higher flat speeds, on the other hand, helped to enhance fiber alignment, which increased the evenness and strength of the carded sliver and yarn. Additionally, it was discovered that the ideal blend of licker-in and flat rates varied based on the fiber type and processing circumstances. When being carded, various fibers displayed distinctive behaviors that necessitated adjusting the operating settings in order to provide the necessary quality results. The study also determined the crucial speed ratios between the licker-in and flat speeds that reduced fiber breakage and increased the caliber of the finished goods. The results of this study offer useful information for textile producers and process engineers to improve the quality of carded sliver and yarn while maximizing the performance of carding machines. Operators may choose machine settings and parameter adjustments wisely by knowing the impacts of licker-in and flat speeds, which will increase textile industry efficiency, productivity, and product quality.展开更多
The microstructure of the thin-walled tubes with high-strength aluminum alloy determines their final forming quality and performance. This type of tube can be manufactured by multi-pass hot power backward spinning pro...The microstructure of the thin-walled tubes with high-strength aluminum alloy determines their final forming quality and performance. This type of tube can be manufactured by multi-pass hot power backward spinning process as it can eliminate casting defects, refine microstructure and improve the plasticity of the tube. To analyze the microstructure distribution characteristics of the tube during the spinning process, a 3D coupled thermo-mechanical FE model coupled with the microstructure evolution model of the process was established under the ABAQUS environment. The microstructure evolution characteristics and laws of the tube for the whole spinning process were analyzed. The results show that the dynamic recrystallization is mainly produced in the spinning deformation zone and root area of the tube. In the first pass, the dynamic recrystallization phenomenon is not obvious in the tube. With the pass increasing, the trend of dynamic recrystallization volume percentage gradually increases and extends from the outer surface of the tube to the inner surface. The fine-grained area shows the states of concentration, dispersion, and re-concentration as the pass number increases. .展开更多
Ball spinning is applied to manufacturing thin-walled tube with high precision and high mechanical properties. On the basis of plastic mechanics, by simplifying ball spinning of thin-walled tube as plane strain proble...Ball spinning is applied to manufacturing thin-walled tube with high precision and high mechanical properties. On the basis of plastic mechanics, by simplifying ball spinning of thin-walled tube as plane strain problem, slab method is used for the purpose of calculating the contact deformation pressure. The spinning force components, the torsional moment, the deformation power and the deformation work are calculated further as well. The influence of the two important process parameters such as the feed ratio and the ball diameter on the spinning force components is analyzed in order to further control the spinning force components by regulating the two process variables during the ball spinning process. The stress and strain state in deformable zone as well as mechanics boundary conditions in ball spinning are obtained. The effect of the three spinning force components on the formability of the spun part is analyzed and validated through the ball spinning experiments. The theoretical and experimental results show that the radial spinning component plays a significant role in ball spinning of thin-walled tube, and the mechanics situation in backward ball spinning contributes to enhancing the plasticity of the metal material, but that in forward ball spinning contributes to advancing the axial flow of the metal material.展开更多
As a successive and local plastic deformation process, backward ball spinning was applied for the purpose of prodacing thin-walled tubular parts with longitudinal inner ribs. According to the local plastic deformation...As a successive and local plastic deformation process, backward ball spinning was applied for the purpose of prodacing thin-walled tubular parts with longitudinal inner ribs. According to the local plastic deformation theoo,, the application of yield criterion to the spinning process and the influence of the radial spinning force component on the formability of inner ribs were analyzed. Based on yield criterion and plastic mechanics, the stable flow rule of metal material and forming criteria of the inner ribs were obtained aad conformed to the experimental results so as to contribute greatly to improving the ball spinning process and optimizing the process variables, such as the diameter of ball, the reduction in a pass and the wall thickness of tubular blank, which have a significant influenee on the formability of the inner ribs. The knowledge of the influence of the process variables such as the diameter of ball, the reduction in a pass and the wall thickness of tubular blank on the spinning process is essential to preventing the quality defects of the spun parts and obtaining the desired spun parts.展开更多
Nowadays, with the development of spinning processes, more and more systematic research about spinning parameters has been published. Based on these results, a routing about how to select spinning parameters has been ...Nowadays, with the development of spinning processes, more and more systematic research about spinning parameters has been published. Based on these results, a routing about how to select spinning parameters has been gradually formed. However, ball spinning, due to its own features plus research lack, is stili unclear about its parameter selections. In addition, some manufacture-enterprises only notice the use of this technique whereas ignore the theory creation. The optimal parameters about the ball spinning although have been released from these enterprises but in fact not a helpful theory for other researchers and producers. Focus on selecting the parameters based on the trial-and-error, this article has carried a series of experiments to study the influence on the spinning working course from those parameters, especially the peeling phenomena, and the tube diameter bulging. An optimal graph of the vvorking angle, the axial feeding rate, and the acceptable vvorking course is put forward. Additionally, based on the theory of the minimal reduction rate, the selection of the bail diameter is finally described. Thus, it has given the rules to get the proper parameters in ball spinning.展开更多
文摘The Shanghai Cotton Spinning Weaving Dveing and Printing United Corporation is an economic entity organized by 51 enterprises under three corporations controlled by the Shanghai Textile Bureau for the production of namebrand products as its mainstay, dyeing, printing and foreign trade. With 1.2 million ring spindles,
基金Project supported by the National Science Fund for Distinguished Young Scholars of China (No.11925205)the National Natural Science Foundation of China (Nos.51921003 and 12272165)。
文摘A theoretical model for the multi-span spinning beams with elastic constraints under an axial compressive force is proposed.The displacement and bending angle functions are represented through an improved Fourier series,which ensures the continuity of the derivative at the boundary and enhances the convergence.The exact characteristic equations of the multi-span spinning beams with elastic constraints under an axial compressive force are derived by the Lagrange equation.The efficiency and accuracy of the present method are validated in comparison with the finite element method(FEM)and other methods.The effects of the boundary spring stiffness,the number of spans,the spinning velocity,and the axial compressive force on the dynamic characteristics of the multi-span spinning beams are studied.The results show that the present method can freely simulate any boundary constraints without modifying the solution process.The elastic range of linear springs is larger than that of torsion springs,and it is not affected by the number of spans.With an increase in the axial compressive force,the attenuation rate of the natural frequency of a spinning beam with a large number of spans becomes larger,while the attenuation rate with an elastic boundary is lower than that under a classic simply supported boundary.
基金supported by the Program of the National Natural Science Foundation of China(52173037)Natural Science Foundation of Shandong Province(ZR2020ME061)+1 种基金State Key Laboratory of Bio-Fibers and Eco-Textiles of Qingdao University(ZFT201810,ZKT17,TSKT202107)the Program for Changjiang Scholars and Innovative Research Team in University of Ministry of Education of China(IRT14R30).
文摘Ba^(2+)pre-crosslinked carrageenan fiber(Ba/CAF)was prepared by adding a small amount of Ba^(2+) to the carrageenan(CA)solution as the spinning solution.Ba/CAF-n/A,Ba/CAF-n/B and Ba/CAF-n/C were prepared with ethanol solution(combine A),high concentration BaCl_(2)solution(combine B)and low concentration BaCl_(2)solution(combine C),as coagulation bath and stretch bath,respectively.The combination of coagulation bath and stretch bath suitable for Ba^(2+) pre-crosslinking wet spinning was screened.The results showed that Ba^(2+) can induce the birefringence of the CA molecular chain,and the Ba^(2+) pre-crosslinking effect is the best when the CA mass fraction is 8.0 wt%.From the perspective of production safety,fiber performance and spinning cost,the coagulation bath of 3.5 wt%BaCl_(2)solution and stretch bath of 1.7 wt%BaCl_(2)solution,that is,combination C with low concentration BaCl_(2)solution,is the best choice.Ba/CAF-8.0/C was obtained under the best conditions.The linear intensity,water absorption and flame retardancy study showed that the breaking strength of Ba/CAF-8.0/C is as high as 1.61 cN/dtex,the water absorption was 649.2%and 574.3%,in deionized water and normal saline,respectively,and the LOI value reached 32.
基金supported by the National Natural Science Foundation of China(Grant Nos.52272358 and 62103052)。
文摘This paper investigates the design of an attitude autopilot for a dual-channel controlled spinning glideguided projectile(SGGP),addressing model uncertainties and external disturbances.Based on fixed-time stable theory,a disturbance observer with integral sliding mode and adaptive techniques is proposed to mitigate total disturbance effects,irrespective of initial conditions.By introducing an error integral signal,the dynamics of the SGGP are transformed into two separate second-order fully actuated systems.Subsequently,employing the high-order fully actuated approach and a parametric approach,the nonlinear dynamics of the SGGP are recast into a constant linear closed-loop system,ensuring that the projectile's attitude asymptotically tracks the given goal with the desired eigenstructure.Under the proposed composite control framework,the ultimately uniformly bounded stability of the closed-loop system is rigorously demonstrated via the Lyapunov method.Validation of the effectiveness of the proposed attitude autopilot design is provided through extensive numerical simulations.
基金supported by Guizhou Provincial Basic Research Program(Natural Science)(ZK[2024]574)Anshun University PhD Fund Project(No.asxybsjj202302)+1 种基金the National Synchrotron Radiation Laboratory(NSRL,Hefei,China)(No.2021-HLS-PT-004163)Shanghai Synchrotron Radiation Facility(SSRF,Shanghai,China)(No.2018-NFPS-PT-002700).
文摘Silk is widely used in the production of high-quality textiles.At the same time,the amount of silk textiles no longer in use and discarded is increasing,resulting in significant waste and pollution.This issue is of great concern in many countries where silk is used.Hydrogen peroxide as a naturally occurring compound is an important indicator of detection in both biology and the environment.This study aims to develop a composite fiber with hydrogen peroxide-sensing properties using discarded silk materials.To achieve this goal,firstly,polydopamine(PDA)was used to encapsulate the ZnFe_(2)O_(4) NPs to achieve the improvement of dispersion,and then regenerated silk fibroin(RSF)and PDA@ZnFe_(2)O_(4)/RSF hybrid fibers are prepared by wet spinning.Research has shown that PDA@ZnFe_(2)O_(4)/RSF demonstrates exceptional sensitivity,selectivity,and stability in detecting hydrogen peroxide,while maintaining high mechanical strength.Furthermore,the complete hybridization of PDA@ZnFe_(2)O_(4) with silk fibroin not only results in the combination of the durability of silk fibroin and PDA@ZnFe_(2)O_(4)’s rigidity,ensuring a reliable service life,but also makes PDA@ZnFe_(2)O_(4)/RSF exhibit excellent catalytic activity and biocompatibility.Therefore,the composite fiber exhibits exceptional mechanical properties and reliable hydrogen peroxide sensing capabilities,making it a promising material for biological and medical applications.
文摘Coinciding with World Water Day celebrations and unSpinners seeking profitable investments for sustainable mill operations would do well to check out Uster FiberQ and RSO 3D.Both these systems offer attractive ROI.They also help spinners control the most expensive stages in the mill process,cutting waste and boosting profits.
文摘In this paper, the main goal is to prepare silk fibroin nano-fiber, which is used for regenerated tissue applications. Silk scaffold nano-fibers made by electro-spinning technology can be used in regenerated tissue applications. The purpose of the research is to prepare a silk-fibroin nano-fiber solution for potential applications in tissue engineering. Using a degumming process, pure silk fibroin protein is extracted from silk cocoons. The protein solution for fibroin is purified, and the protein content is determined. The precise chemical composition, exact temperature, time, voltage, distance, ratio, and humidity all have a huge impact on degumming, solubility, and electro-spinning nano-fibers. The SEM investigates the morphology of silk fibroin nano-fibres at different magnifications. It also reveals the surface condition, fiber orientation, and fiber thickness of the silk fibroin nano-fiber. The results show that regenerated silk fibroin and nano-fiber can be used in silk fibroin scaffolds for various tissue engineering applications.
文摘Spinning has a significant influence on all textile processes. Combinations of all the capital equipment display the process’ critical condition. By transforming unprocessed fibers into carded sliver and yarn, the carding machine serves a critical role in the textile industry. The carding machine’s licker-in and flat speeds are crucial operational factors that have a big influence on the finished goods’ quality. The purpose of this study is to examine the link between licker-in and flat speeds and how they affect the yarn and carded sliver quality. A thorough experimental examination on a carding machine was carried out to accomplish this. The carded sliver and yarn produced after experimenting with different licker-in and flat speed combinations were assessed for important quality factors including evenness, strength, and flaws. To account for changes in material qualities and machine settings, the study also took into consideration the impact of various fiber kinds and processing circumstances. The findings of the investigation showed a direct relationship between the quality of the carded sliver and yarn and the licker-in and flat speeds. Within a limited range, greater licker-in speeds were shown to increase carding efficiency and decrease fiber tangling. On the other hand, extremely high speeds led to more fiber breakage and neps. Higher flat speeds, on the other hand, helped to enhance fiber alignment, which increased the evenness and strength of the carded sliver and yarn. Additionally, it was discovered that the ideal blend of licker-in and flat rates varied based on the fiber type and processing circumstances. When being carded, various fibers displayed distinctive behaviors that necessitated adjusting the operating settings in order to provide the necessary quality results. The study also determined the crucial speed ratios between the licker-in and flat speeds that reduced fiber breakage and increased the caliber of the finished goods. The results of this study offer useful information for textile producers and process engineers to improve the quality of carded sliver and yarn while maximizing the performance of carding machines. Operators may choose machine settings and parameter adjustments wisely by knowing the impacts of licker-in and flat speeds, which will increase textile industry efficiency, productivity, and product quality.
基金Funded by the National Natural Science Foundation of China(No.51802189)the Shanghai Lingang Innovation Program(No.SH-LG-GK-2020-28)。
文摘Aluminum alloy tubes were prepared by tube spinning.The intergranular and electrochemical corrosion tests were used to investigate the intergranular corrosion behavior of the 5A06 aluminum alloy blank sample and the spinning sample.Results showed that the intergranular corrosion resistance of the spinning sample was higher than that of the blank sample.In addition,the electrochemical corrosion resistance of the spinning sample was higher than that of the blank sample.The EDS maps indicated a uniform element distribution pattern of aluminum and magnesium.Moreover,the phase composition and lattice constant of the samples were obtained by XRD analysis.The differences in microstructure between the aluminum alloy subjected to the spinning process and the untreated aluminum alloy were determined by EBSD.The differences were mainly attributed to the complex interactions among grain size,dislocations and grain boundaries.
文摘Spinning has a significant influence on all textile processes. Combinations of all the capital equipment display the process’ critical condition. By transforming unprocessed fibers into carded sliver and yarn, the carding machine serves a critical role in the textile industry. The carding machine’s licker-in and flat speeds are crucial operational factors that have a big influence on the finished goods’ quality. The purpose of this study is to examine the link between licker-in and flat speeds and how they affect the yarn and carded sliver quality. A thorough experimental examination on a carding machine was carried out to accomplish this. The carded sliver and yarn produced after experimenting with different licker-in and flat speed combinations were assessed for important quality factors including evenness, strength, and flaws. To account for changes in material qualities and machine settings, the study also took into consideration the impact of various fiber kinds and processing circumstances. The findings of the investigation showed a direct relationship between the quality of the carded sliver and yarn and the licker-in and flat speeds. Within a limited range, greater licker-in speeds were shown to increase carding efficiency and decrease fiber tangling. On the other hand, extremely high speeds led to more fiber breakage and neps. Higher flat speeds, on the other hand, helped to enhance fiber alignment, which increased the evenness and strength of the carded sliver and yarn. Additionally, it was discovered that the ideal blend of licker-in and flat rates varied based on the fiber type and processing circumstances. When being carded, various fibers displayed distinctive behaviors that necessitated adjusting the operating settings in order to provide the necessary quality results. The study also determined the crucial speed ratios between the licker-in and flat speeds that reduced fiber breakage and increased the caliber of the finished goods. The results of this study offer useful information for textile producers and process engineers to improve the quality of carded sliver and yarn while maximizing the performance of carding machines. Operators may choose machine settings and parameter adjustments wisely by knowing the impacts of licker-in and flat speeds, which will increase textile industry efficiency, productivity, and product quality.
文摘The microstructure of the thin-walled tubes with high-strength aluminum alloy determines their final forming quality and performance. This type of tube can be manufactured by multi-pass hot power backward spinning process as it can eliminate casting defects, refine microstructure and improve the plasticity of the tube. To analyze the microstructure distribution characteristics of the tube during the spinning process, a 3D coupled thermo-mechanical FE model coupled with the microstructure evolution model of the process was established under the ABAQUS environment. The microstructure evolution characteristics and laws of the tube for the whole spinning process were analyzed. The results show that the dynamic recrystallization is mainly produced in the spinning deformation zone and root area of the tube. In the first pass, the dynamic recrystallization phenomenon is not obvious in the tube. With the pass increasing, the trend of dynamic recrystallization volume percentage gradually increases and extends from the outer surface of the tube to the inner surface. The fine-grained area shows the states of concentration, dispersion, and re-concentration as the pass number increases. .
基金supported by Overseas Returnee Foundation of Heilongjiang Province, China (lc01c13).
文摘Ball spinning is applied to manufacturing thin-walled tube with high precision and high mechanical properties. On the basis of plastic mechanics, by simplifying ball spinning of thin-walled tube as plane strain problem, slab method is used for the purpose of calculating the contact deformation pressure. The spinning force components, the torsional moment, the deformation power and the deformation work are calculated further as well. The influence of the two important process parameters such as the feed ratio and the ball diameter on the spinning force components is analyzed in order to further control the spinning force components by regulating the two process variables during the ball spinning process. The stress and strain state in deformable zone as well as mechanics boundary conditions in ball spinning are obtained. The effect of the three spinning force components on the formability of the spun part is analyzed and validated through the ball spinning experiments. The theoretical and experimental results show that the radial spinning component plays a significant role in ball spinning of thin-walled tube, and the mechanics situation in backward ball spinning contributes to enhancing the plasticity of the metal material, but that in forward ball spinning contributes to advancing the axial flow of the metal material.
基金Funded by the Overseas Returnee Foundation of HeilongjiangProvince (lc01c13)
文摘As a successive and local plastic deformation process, backward ball spinning was applied for the purpose of prodacing thin-walled tubular parts with longitudinal inner ribs. According to the local plastic deformation theoo,, the application of yield criterion to the spinning process and the influence of the radial spinning force component on the formability of inner ribs were analyzed. Based on yield criterion and plastic mechanics, the stable flow rule of metal material and forming criteria of the inner ribs were obtained aad conformed to the experimental results so as to contribute greatly to improving the ball spinning process and optimizing the process variables, such as the diameter of ball, the reduction in a pass and the wall thickness of tubular blank, which have a significant influenee on the formability of the inner ribs. The knowledge of the influence of the process variables such as the diameter of ball, the reduction in a pass and the wall thickness of tubular blank on the spinning process is essential to preventing the quality defects of the spun parts and obtaining the desired spun parts.
基金Supported by the Research and Development Projects of Science and Technology of Hebei Province(06242188D-2)the Natural Science Foundation of Hebei Province(F2007000221)
文摘Nowadays, with the development of spinning processes, more and more systematic research about spinning parameters has been published. Based on these results, a routing about how to select spinning parameters has been gradually formed. However, ball spinning, due to its own features plus research lack, is stili unclear about its parameter selections. In addition, some manufacture-enterprises only notice the use of this technique whereas ignore the theory creation. The optimal parameters about the ball spinning although have been released from these enterprises but in fact not a helpful theory for other researchers and producers. Focus on selecting the parameters based on the trial-and-error, this article has carried a series of experiments to study the influence on the spinning working course from those parameters, especially the peeling phenomena, and the tube diameter bulging. An optimal graph of the vvorking angle, the axial feeding rate, and the acceptable vvorking course is put forward. Additionally, based on the theory of the minimal reduction rate, the selection of the bail diameter is finally described. Thus, it has given the rules to get the proper parameters in ball spinning.