Load behavior is one of the most critical factors affecting mills＇ energy consumption and grinding efficiency, and is greatly affected by the liner profiles. Generally, as liner profiles vary, the ball mill performan...Load behavior is one of the most critical factors affecting mills＇ energy consumption and grinding efficiency, and is greatly affected by the liner profiles. Generally, as liner profiles vary, the ball mill performances are extremely different. In order to study the performance of the ball mill with regular polygon angle-spiral liners（RPASLs）, experimental and numerical studies on three types of RPASLs, including regular quadrilateral, pentagonal and hexagonal, are carried out. For the fine product of desired size, two critical parameters are analyzed： the energy input to the mill per unit mass of the fine product, E＊, and the rate of production of the fine product, F＊. Results show that the optimal structure of RPASLs is Quadrilateral ASL with an assembled angle of 50°. Under this condition, the specific energy consumption E＊ has the minimum value of 303 J per fine product and the production rate F＊ has the maximum value of 0.323. The production rate F＊ in the experimental result is consistent with the specific collision energy intensity to total collision energy intensity ratio Es/Et in the simulation. The relations between the production rate F＊ and the specific energy consumption E＊ with collision energy intensity Es and Et are obtained. The simulation result reveals the essential reason for the experimental phenomenon and correlates the mill performance parameter to the collision energy between balls, which could guide the practical application for Quadrilateral ASL.展开更多
A complete mathematical model for logarithmic spiral type sprag one-way clutch design and analysis is given.It assumes that the motion of all clutch components can be expressed by a model of epicyclic gearing.It takes...A complete mathematical model for logarithmic spiral type sprag one-way clutch design and analysis is given.It assumes that the motion of all clutch components can be expressed by a model of epicyclic gearing.It takes advantage of Hunt-Crossley contact impact theory to calculate the contact forces between sprags and races,and it can be used for optimization of design and comparison with other types of sprag clutches.A good deal of analysis shows that the parameters of the steady windup angle,the steady contact force,the natural frequency and natural cycle of clutch have nothing to do with the initial velocity of outer race,while the parameters of the maximum transient windup angle,the maximum transient impact force and the steady engagement time increase linearly in the mode of engaging operation of clutch.It is also shown that the strut angle has great influence on the dynamic engagement performance of clutch.The parameters of the steady windup angle,the maximum transient windup angle,the steady engaging time,the steady contact force,the maximum transient impact force and the natural cycle of clutch decrease linearly nearly with the inner strut angle,while the natural frequency of the system increases linearly with the inner strut angle.展开更多
To improve the cutting performance of an hourglass worm gear hob and the accuracy of the resulting worm gear,the rake angles of the teeth on the pitch circle should be reduced.A method of forming the spiral flutes by ...To improve the cutting performance of an hourglass worm gear hob and the accuracy of the resulting worm gear,the rake angles of the teeth on the pitch circle should be reduced.A method of forming the spiral flutes by using a variable transmission ratio was developed.This method ensures that the rake angles on the indexing torus of each tooth are approximately 0°.Based on the gear meshing theory and the hourglass worm forming method,the discretization mathematical model of the rake face of a planar double enveloping worm gear hob was established by using cylindrical generating surface,and the feed parameters for machining the rake face for a variable transmission ratio were obtained.The spiral flute was simulated and the hob was machined on a four axis CNC milling machine.A contourgraph was used to measure the rake angle.The measurement results showed that the proposed method can reduce the absolute value of the rake angle on both sides of the cutting teeth,which can be used for machining the spiral flute rake face of an hourglass worm gear hob.展开更多
基金Supported by National Natural Science Foundation of China(Grant Nos.51675484,51275474,51505424)Zhejiang Provincial Natural Science Foundation of China(Grant Nos.LZ12E05002,LY15E050019)
文摘Load behavior is one of the most critical factors affecting mills＇ energy consumption and grinding efficiency, and is greatly affected by the liner profiles. Generally, as liner profiles vary, the ball mill performances are extremely different. In order to study the performance of the ball mill with regular polygon angle-spiral liners（RPASLs）, experimental and numerical studies on three types of RPASLs, including regular quadrilateral, pentagonal and hexagonal, are carried out. For the fine product of desired size, two critical parameters are analyzed： the energy input to the mill per unit mass of the fine product, E＊, and the rate of production of the fine product, F＊. Results show that the optimal structure of RPASLs is Quadrilateral ASL with an assembled angle of 50°. Under this condition, the specific energy consumption E＊ has the minimum value of 303 J per fine product and the production rate F＊ has the maximum value of 0.323. The production rate F＊ in the experimental result is consistent with the specific collision energy intensity to total collision energy intensity ratio Es/Et in the simulation. The relations between the production rate F＊ and the specific energy consumption E＊ with collision energy intensity Es and Et are obtained. The simulation result reveals the essential reason for the experimental phenomenon and correlates the mill performance parameter to the collision energy between balls, which could guide the practical application for Quadrilateral ASL.
基金Project(2011CB706800)supported by the National Basic Research Program of China
文摘A complete mathematical model for logarithmic spiral type sprag one-way clutch design and analysis is given.It assumes that the motion of all clutch components can be expressed by a model of epicyclic gearing.It takes advantage of Hunt-Crossley contact impact theory to calculate the contact forces between sprags and races,and it can be used for optimization of design and comparison with other types of sprag clutches.A good deal of analysis shows that the parameters of the steady windup angle,the steady contact force,the natural frequency and natural cycle of clutch have nothing to do with the initial velocity of outer race,while the parameters of the maximum transient windup angle,the maximum transient impact force and the steady engagement time increase linearly in the mode of engaging operation of clutch.It is also shown that the strut angle has great influence on the dynamic engagement performance of clutch.The parameters of the steady windup angle,the maximum transient windup angle,the steady engaging time,the steady contact force,the maximum transient impact force and the natural cycle of clutch decrease linearly nearly with the inner strut angle,while the natural frequency of the system increases linearly with the inner strut angle.
基金supported by the National Natural Science Foundation of China (No. 51475460)
文摘To improve the cutting performance of an hourglass worm gear hob and the accuracy of the resulting worm gear,the rake angles of the teeth on the pitch circle should be reduced.A method of forming the spiral flutes by using a variable transmission ratio was developed.This method ensures that the rake angles on the indexing torus of each tooth are approximately 0°.Based on the gear meshing theory and the hourglass worm forming method,the discretization mathematical model of the rake face of a planar double enveloping worm gear hob was established by using cylindrical generating surface,and the feed parameters for machining the rake face for a variable transmission ratio were obtained.The spiral flute was simulated and the hob was machined on a four axis CNC milling machine.A contourgraph was used to measure the rake angle.The measurement results showed that the proposed method can reduce the absolute value of the rake angle on both sides of the cutting teeth,which can be used for machining the spiral flute rake face of an hourglass worm gear hob.
