Studies on the spray dried lactose as carrier for dry powder inhalation

The purpose of this study was to investigate the spray dried lactose as carrier for dry powder inhalation(DPI).The lactose particles were prepared by spray drying,then the particle size,shape and crystal form were characterized by laser diffraction,scanning electron microscopy(SEM),X-ray diffraction(XRD)and differential scanning calorimetry(DSC).The spray dried lactose particles were spherical and amorphous,but would transfer to crystal form when storage humidity was above 32%.Thus,the humidity of the storage environment should be controlled below 30%strictly in order to maintain the amorphous nature of spray dried lactose which is a great benefit to DPI development.

Preparation of high emissivity NiCr_2O_4 powders with a spinel structure by spray drying

Spray-drying was used to produce the high emissivity NiCr2O4 powders with a spinel structure. Preliminary investigations focused on fabricating the high emissivity powders for infrared radiation coatings and finding the relationship between microstructure and emissivity. The NiCr2O4 powders were characterized for composition, microstructure, and infrared emissivity by X-ray diffraction （XRD）, scanning electron microscopy （SEM）, infrared radiant instrument, and Fourier transform infrared spectra （FT-IR）. Thermogravimetry and differential thermal analysis show that the appropriate baking temperature for NiCr2O4 powder preparation is about 1200？C. The emissivity measurement and FT-IR spectra show that, because of the special spinel structure, the NiCr2O4 powders have a high emissivity about 0.91. Spray-drying is a suitable method to produce the high emissivity ceramic powders.

Structural and functional properties of hydrolyzed/glycosylated ovalbumin under spray drying and microwave freeze drying

Ovalbumin(OVA),the main protein in egg white,affects most of the functional properties of egg white protein in food processing.The aim of this study was to investigate the effects of spray drying(SD)and microwave freeze drying(MFD)on the preparation of hydrolyzed/glycosylated ovalbumin(HGOVA)and provide useful information on the applications of egg protein powders in the food industry.Results demonstrated that the structure of HGOVA was considerably changed,and its functional properties were improved compared with those of native OVA.SD and MFD processing did not lead to dissociation of HGOVA subunits.SD-HGOVA exhibited higher protein solubility,emulsifying activity,foaming capacities,and gel hardness than MFD-HGOVA.However,MFD-HGOVA was better than the SD-HGOVA in terms of color,emulsion stability,foam stability,water/oil absorption capacity,and thermal stability.Selection of an appropriate drying method could enhance the potential applications of HGOVA in the food industry.

Preparation of spherical spinel LiCr_(0.04)Mn_(1.96)O_4 cathode materials based on the slurry spray drying method

Regular spherical chromium doped spinel lithium manganese oxides （LiCr0.04Mn1.96O4） with an average particle size of about 20μm were prepared by the slurry spray drying process. The materials were compared with non-spherical LiCr0.04Mnl.96O4 materials prepared by the common drying process, and all materials were characterized by X-ray diffraction （XRD）, scanning electron microscopy （SEM）, laser particle analyzer and Brunaner-Emmett-Teller （BET） specific surface area test. Electrochemical performances of these cathode materials were studied by cyclic voltammetry （CV）, electrochemical impedance spectroscopy （EIS） and Li/LiCr0.04Mn1.9604 battery test. The results show that the spherical active material is single spinel structure, compact, and with narrow particle size distribution and low BET specific surface area. Compared with the non-spherical material, the spherical material prepared by the spray drying process shows a lower electrochemical impedance, a fewer electrochemical polarization and a better charge/discharge rate capability and capacity retention at elevated temperatures.

Preparation of dry flowable formulations of Clonostachys rosea by spray drying and application for Sclerotinia sclerotiorum control

A dry flowable formulation of Clonostachys rosea with fungicidal activity against Sclerotinia sclerotiorum was prepared by spray drying. The formulation was optimized by a four-factor, three-level orthogonal experiment to screen inert ingredients and spray-drying conditions. The optimal dry flowable formulation of C. rosea included 30% C. rosea （ratio of conidia powder and its fermentation broth is 1：3）, 3% Morwet EFW, 4% K12, 10% Morwet D425, 9% sodium salt of polynaphthalene sulphonic acid （NNO）, 5% croscarmellose sodium, 5% （NH4）2SO4, 0.5% carboxymethyl cellulose sodium （CMC-Na）, 1% oxalic acid and palygorskite （carrier） up to 100%. The formulation exhibited good physical characteristics, such as high dispersibility, viability and a long shelf life. Plate antagonism tests and pot trials indicated that the dry flowable formulation was very effective against S. sclerotiorum, with control efficiency of up to 88.30%. This dry flowable formulation of C. rosea is a new potential commercial fungicide for spray drying to control S. sclerotiorum.

Synthesis and Characterization of Y_ (0.9-x)Gd_xEu_(0.1)BO_3 Phosphors by Spray Drying Process

Y 0.9-xGd xEu 0.1BO 3 phosphors were synthesized by spray drying (SD) method, and the results were compared with those by conventional solid state (SS) and citrate gel (CG) methods. The PL intensity of phosphors increases with the increase of x value in Y 0.9-xGd xEu 0.1BO 3 (prepared by SD) due to an energy migration process like Gd 3+-(Gd 3+) n-Eu 3+ occurred in the material. Compared with the latter two methods, the phosphor particles prepared by spray drying method have a better morphology, such as homogeneous size (about 1～3 μm) with spherical shape and smooth surface. Furthermore, the spray drying-derived phosphors have higher photoluminescence (PL) intensity than those by citrate gel method, but still a little lower than those by the solid state method.

Preparation and Characterization of Porous Spherical LiFePO_4/C by Spray Drying and Carbothermal Method

The porous spherical LiFePO4/C powders were prepared by spray drying and carbothermal method （SDCTM）. Cheaper trivalent iron ion was used as the precursor. The pure olivine phase can be prepared with the spray drying and subsequent heat-treatment. The average particle size is around 10μm, and the value of porosity is 63.04%. The results indicate that the initial discharge capacity decreases with increasing charge/ discharge rate and reduces from 138.8 mAh · g^-1 at C/20 rate to 98.3 mAh ·g^-1 at 2C rate, while the polarization between the charge and discharge plateaux is enlarged from 53 mv to 347 mv. However, the average discharge efficiency is up to 99.5% at 2C rate compared to 80.6% at C/20 rate from the second cycle.

Structure-dependent re-dispersibility of graphene oxide powders prepared by fast spray drying

The graphene oxide powder(GOP)obtained from the spray drying process often exhibits poor redispersibility which is considered due to the partial reduction of GO sheets.The reduction of drying temperature can effectively increase the redispersibility of GOP,but result in a decreased drying efficiency.Herein,we found that the redispersibility of GOP is strongly affected by its microstructure,which is determined by the feed concentration.With the increase of feed concentration,the GO nanosheet assembly varies from the disordered stacking to relatively oriented assembly,making the morphology of the GOP transform from balllike(the most crumpled one)to flakelike(the least crumpled one),and the 0.8 mgml 1 is the threshold concentration for the morphology,structure,and redispersibility change.Once the feed concentration reaches 0.8 mg ml 1,the appearance of the nematic phase in droplet ensures the relatively oriented assembly of GO sheets to form the layered structure with a low crumpling degree,which greatly improves the polar parts surface tension of the solid GOP,making the GOP easier to form hydrogen bonding with water during the redispersion process,thus stabilizing dispersion.This work provides useful information for understanding the relationships between the morphology,microstructure,and final redispersibility of GOPs.

A General Strategy for Efficiently Constructing Multifunctional Cluster Fillers Using a Three-Fluid Nozzle Spray Drying Technique for Dental Restoration

Multifunctional fillers are greatly required for dental resin composites(DRCs).In this work,a spray dryer with a three-fluid nozzle was applied for the first time to construct high-performance complex nanoparticle clusters(CNCs)consisting of different functional nanofillers for dental restoration.The application of a three-fluid nozzle can effectively avoid the aggregation of different nanoparticles with opposite zeta potentials before the spray drying process in order to construct regularly shaped CNCs.For a SiO_(2)–ZrO_(2) binary system,the SiO_(2)–ZrO_(2) CNCs constructed using a three-fluid nozzle maintained their excellent mechanical properties((133.3±4.7)MPa,(8.8±0.5)GPa,(371.1±13.3)MPa,and(64.5±0.7)HV for flexural strength,flexural modulus,compressive strength,and hardness of DRCs,respectively),despite the introduction of ZrO_(2) nanoparticles,whereas their counterparts constructed using a two-fluid nozzle showed significantly decreased mechanical properties.Furthermore,heat treatment of the SiO_(2)-ZrO_(2) CNCs significantly improved the mechanical properties and radiopacity of the DRCs.The DRCs containing over 10%mass fraction ZrO_(2) nanoparticles can meet the requirement for radiopaque fillers.More importantly,this method can be expanded to ternary or quaternary systems.DRCs filled with SiO_(2)-ZrO_(2)-ZnO CNCs with a ratio of 56:10:4 displayed high antibacterial activity(antibacterial ratio>99%)in addition to excellent mechanical properties and radiopacity.Thus,the three-fluid nozzle spray drying technique holds great potential for the efficient construction of multifunctional cluster fillers for DRCs.

Development of Polycaprolactone/Poly(Vinyl Alcohol)/Clay Microparticles by Spray Drying

In this study, nanostructured microparticles was developed with polycaprolactone (PCL), poly(vinyl alcohol) (PVAL) and nanoparticles of the commercial sodium clay NT-25®by using the spray drying technique. The systems obtained were characterized by Nuclear Magnetic Resonance (NMR), Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), Dynamic Laser Light Scattering (DLS) and Differential Scanning Calorimetry (DSC). The NMR 13C and FTIR techniques showed that both polymers were present in the microparticles and the DSC analysis revealed a small variation in the glass transition temperature of the PCL. The XRD and SEM analyses showed that the microparticles produced were amorphous and had a concave morphology. The NT-25 nanoload reduced the microparticles’ size due to the multiple interactions formed in the hybrid nanocomposite material. Therefore, it was possible to develop microparticles by using biodegradable and biocompatible polymers, with different polarities, allowing the incorporation of hydrophilic and hydrophobic materials and enabling the inclusion of otherwise incompatible materials in the same system.

Drug/polymer nanoparticles prepared using unique spray nozzles and recent progress of inhaled formulation

Inhaled formulations are promising for pulmonary and systemic non-pulmonary diseases.Functional engineered particles including drugs and drug-loaded nanocarriers have been anticipated because they can improve drug delivery efficacy against target sites in the lungs or blood.In this review,unique spray nozzles(e.g.,four-fluid spray nozzle and twosolution mixing type nozzle)for the preparation of nanocomposite particles which mean microparticles containing drug nanoparticles are described.These nozzles can produce nanocomposite particles in one-step and their spray drying system is suitable for scalingup.Nanocomposite particles are useful in improving drug absorption and delivery efficacy against alveolar macrophages.In addition,recent studies on several pulmonary diseases(tuberculosis,lung cancer,cystic fibrosis,pneumonia,vaccine and others)and related inhaled formulations were also reviewed.

Microwave Sintering of W-15Cu Ultrafine Composite Powder Prepared by Spray Drying & Calcining-continuous Reduction Technology

The effects of microwave sintering and conventional H2 sintering on the microstructure and properties of W-15Cu alloy using ultrafine W-15Cu composite powder fabricated by spray drying ＆ calcining-continuous reduction technology were investigated. In comparison to the conventional HE sintering processing, microwave sintering to W-15Cu can be achieved at lower sintering temperature and shorter sintering time. Furthermore, higher performances in microwave sintered compacts were obtained, but high microwave sintering temperature or long microwave sintering time could result in coarser microstructures.

Simulation on spray evaporation processes in Multi-spout bed by modified impinging wall method

Basing on some researchers' experimental results,the droplet impinging wall model was modified,and We Number and K Number were adopted to determine the mode of droplet impinging wall.The simulation results indicated that the mode of impinging droplet is sticking on the wall in Muti-spout bed.The droplet impinging wall model modified can describe the droplet impinging wall phenomenon accurately in the multistage spouted fluidized flue gas desulfurization reactor.Basing on the study above,the distributions of temperature and relative humidity in the reactor were attained.In atomization region,the distribution of temperature exhibits "M" shape.The relative humidity exhibits"W"shape.The mass concentration of droplet reduces along axis of the reactor.Due to the multi-spouted configuration,droplet concentration increases obviously in the intersection region between the 1st and 2nd stage reaction region.The evaporating intensity reaches its peak value in the area of 200 mm away from the sprayer,and droplets are completely evaporated at 1500 mm.

Microencapsulation of Lipase and Savinase Enzymes by Spray Drying Using Arabic Gum as Wall Material

Enzymes have been used in detergents over the years. They can improve the detergent’s efficiency due to their activities against hard stains. Nevertheless, enzymes cannot maintain their properties indefinitely, since they are exposed to stress factors, like temperature, pH, mechanical processes and others. Consequently, enzymes lose their structure and they are not functional. For this reason, microencapsulating these proteins is a feasible solution to improve their use in industrial processes and commercial products. Spray drying technology has been selected because a lot of scientific literature proved its useful application in a variety of industries. In particular, savinase and lipase are the two encapsulated enzymes in this work. Savinase attacks proteins and lipase removes fats, so they are suitable enzymes for detergent industry. Arabic gum has been used as wall material. Morphology, size and activity of the obtained microcapsules have been analyzed in order to find the best conditions to produce them. In conclusion, useful microcapsules of lipase and savinase can be obtained with the mentioned technology.

Microencapsulation of L-Ascorbic Acid by Spray Drying Using Sodium Alginate as Wall Material

L-ascorbic acid is a water soluble vitamin (vitamin C) widely used as an additive in foods and cosmetics. It has high instability against certain environmental factors;the main cause of its deterioration is oxidation. Microencapsulation is an effective protection technique of L-ascorbic acid from its degradation reactions. This work is focused on the encapsulation of L-ascorbic acid by spray drying technique using sodium alginate as wall material. The microcapsules morphology was observed by scanning electron microscopy (SEM) and the encapsulation efficiency was determined by spectrophotometric analysis. Results showed that encapsulation efficiency was of 93.48% and after 30 days was of 92.55%;differences were not significant, so that the stability of L-ascorbic acid was not affected. Encapsulation yields obtained were low, at around 30%, but the microcapsules morphology obtained is spherical.

Mathematical model and numerical investigation of the influence of spray drying parameters on granule sizes of mold powder

In this work,the formation mechanism of the droplet-to-granule was investigated in detail based on mold powder manufacturing.A specific mathematical model of two-stage spray drying was established to describe droplet and granule motion,heat and mass transfer,and granule morphology during spray drying.Then,the relationships between spray drying parameters(inlet temperature,atomization pres-sure,slurry mass flow rate)and the properties of the drying tower(temperature and velocity fields)and mold powder granules(temperature,evaporation rates,moisture content,and diameter)were simulated and calculated using ANSYS/Fluent software.To ensure that the granule size of mold powder was controlled within the ideal range(0.2-0.6 mm)for producing granules with appropriate mechanical and metallurgical properties,the following optimum spray drying parameters were chosen based on the results of the numerical simulation:inlet temperatures,873 K;slurry atomization pressure,1.8 MPa;slurry mass flow rate,0.05 kg s-1.Among these parameters,the slurry mass flow rate has the most significant effect on granule size.

A particle shape-based segmentation method to characterize spray dried materials by X-Ray microtomography

For accurate description of particle structure,single particle properties are required so that the properties of interest can be expressed as distributed parameters.X-Ray microtomography of the powder bed with subsequent particle separation can be used for this purpose.In this paper,a new algorithm for X-Ray microtomography images of spray dried particles was introduced since standard methods tend to fail if the particle size distribution is broad.The algorithm is based on 2D shape classification and subsequent 3D reconstitution of the particle using only a shape classifier as free parameter.The proposed algorithm was validated successfully.Using the algorithm,single particle porosities were obtained,which ranged from 0 to 70%.Prerequisites for the application of the algorithm are that a shape classifier can be set and that the 3D shape is regular.

The potential of starch-chitosan blends with poloxamer for the preparation of microparticles by spray-drying

Using biopolymers as wall materials in spray drying poses challenges,particularly in attaining flowability and thermal stability among their physicochemical properties.This paper addresses these challenges by preparing microparticles using a blend of starch–chitosan and a poloxamer,commercially named Pluronic®F127.We aimed to elucidate the effects of varying poloxamer concentrations on the resulting particles through the spray drying technique.Blends with a poloxamer concentration of 3%(w/v)demonstrated a notably higher yield,especially when compared to those with 0%and 1%concentrations.Microparticles with 3%and 5%(w/v)poloxamer displayed a narrower particle size distribution,with the 3%blend showing a superior yield attributed to arrangements of blend components that improve flowability.X-ray diffraction analysis showcased the characteristic peaks of A-type starch form,with shifts suggesting enhanced interactions between components.Microparticles with increased poloxamer content showed elevated thermal degradation temperatures,with the 3%blend registering a significant rise,opening avenues for encapsulating heat-sensitive bioactive.This study primarily focuses on the preparation and basic characterization of microparticles.It underscores the potential of blends with optimal poloxamer concentrations in microencapsulation,emphasizing further research to harness their capabilities thoroughly.

Preparation,Microstructure and Properties of NiO-Cr_2O_3-TiO_2 Infrared Radiation Coating

The spherical agglomerated particles were fabricated by spray drying with the powders of NiO, Cr2O3 and TiO2. Plasma spray power, which has good property of flowability, was acquired by heat treatment from the particles at 1200℃ in the reducing atmosphere. Dark and uniform coating of More than 50 μm thick was deposited on the copper sheet substrate by plasma spraying. It is found that the infrared normal total emissivity of the coating is up to 0.91 at 600℃ by infrared radiation testing. The X-ray diffraction analysis shows that the formation of （Cr0.88Ti0.12）2O3 and spinel structural NiCr2O4 in the coating is the main reason for high efficient infrared radiation, and the phase structure and performance of coating is favorable under the thermal cycle between room temperature and 600℃.

Effects of undigested protein-rich ingredients on polarised small intestinal organoid monolayers

Here, we describe the use of monolayers of intestinal epithelial cells derived from intestinal organoids and transcriptomics to investigate the direct effects of dietary protein sources on epithelial function. Mechanically dissociated 3 D organoids of mouse duodenum were used to generate a polarized epithelium containing all cell types found in the tissue of origin. The organoid-derived cell monolayers were exposed to 4%(w/v) of ‘undigested(non-hydrolysed)-soluble' fraction of protein sources used as feed ingredients [soybean meal(SBM) and casein], or alternative protein sources(spray dried plasma protein, and yellow meal worm), or controls for 6 h prior to RNA isolation and transcriptomics. All protein sources altered expression of unique biological processes in the epithelial cells. Exposure of intestinal organoids to SBM downregulated expression of retinol and retinoid metabolic processes as well as cholesterol and lipid biosynthetic pathways, consistent with the reported hypotriglyceridaemic effect of soy protein in vivo. These findings support the use of intestinal organoids as models to evaluate complex interactions between dietary ingredients and the intestinal epithelium and highlights some unique host effects of alternative protein sources in animal feed and potentially human food.