Experimental Studies on Support Systems of High Speed Motors With Flexible Squirrel-cage Support and Squeeze Film Dampers

以100kW级工作转速为45000r／min的高速永磁同步电机为实验样机，对采用鼠笼式弹性支撑和挤油膜阻尼器的滚动轴承支撑系统进行研究。分析了弹性支撑和挤压油膜阻尼器的刚度和阻尼特性，在此基础上分别计算出刚性支撑和弹性阻尼支撑时轴承一转子系统的临界转速和瞬态动力特性。最后在样机上进行对比实验，并对电机机壳振动加速度和弹性支撑笼条微应变信号进行分析。结果表明，弹性阻尼支撑可以使转子以较低的转速通过其刚体模态，同时对转子的振动起到良好的抑制作用。实验样机稳定运行在设计工作转速，其分析和实验结果为高速电机轴系设计和动力学分析提供了参考。

Research on a Rigid Rotor-Sliding Bearing System with a Squeeze Film Damper

In this paper, a dynamic model on a rigid rotor sliding bearing system with a SFD is established. The stability and bifurcation behaviors of the system are studied. On the basis of the differential equations of fluid momentum and mass continuity, the distribution pressure function is derived by taking oil film inertia force into consideration. Damping force, clearance excitation force, interference force of different frequencies and static load are also considered in the model. Finally, the governing equations of the stability and bifurcation behaviors of the system are solved by Floquet theory. Simulation of dynamic model shows that the rigid rotor sliding bearing system can maintain stability and exhibit a Hopf bifurcation phenomenon in a certain range.

Experimental study on vibration suppression in a rotor system under base excitation using an integral squeeze film damper

Base excitation is one of common excitations in rotor system.In order to study the dynamic characteristics of rotor systems under base excitation and the effect of integral squeeze film dampers(ISFDs)on their dynamic characteristics,a single-disk rotor test rig,where mass imbalance and base excitation could be applied,is developed.Experimental research on the rotor system response under sinusoidal base excitation conditions with different frequencies and excitation forces is performed and the effect of ISFD on the dynamic characteristics of the rotor is investigated.The experimental results demonstrate that when the sinusoidal base excitation frequency approaches the first critical speed of the rotor system or the natural frequency of the rotor system base,strong vibration occurs in the rotor,indicating that the base excitation of the two frequencies has a greater impact on rotor system response.In addition,with the increase of the base excitation force,the vibration of the rotor will be increased.ISFDs can significantly inhibit the vibration due to unbalanced forces and sinusoidal base excitation in rotor systems.To a certain extent,ISFDs can improve the effect of sinusoidal base excitation with most frequencies on rotor system response,and they have a good vibration reduction effect for sinusoidal base excitation with different excitation forces.

STATIONARY DYNAMIC CHARACTERISTICS ANALYSIS OF NEW SQUEEZED FILM DAMPER

Recur to multi-hole and better elastic characteristics of metal rubber （MR）, a new squeezed film damper with MR （SFD/MR） throttle ring installed on the end of MR and MR damping ring installed on the radial direction of MR is implemented. Based on the D＇alembert principle, a locomotion equation and the mathematical model of stationary response of SFD/MR system is put forward. It proves that the SFD/MR has better ability to resist unbalance loads than the traditional SFD after the stationary dynamic characteristics of the traditional SFD and the new SFD/MR are researched.

Numerical investigation on damping coefficient of the integral squeeze film damper

The elimination of rotor vibration is usually achieved by applying additional damping to the system.Squeeze film dampers are widely used in various aerospace and turbine equipments.The research is carried out on flow characteristics in the integral squeeze film dampers(ISFDs).The dynamic response to the operation condition is investigated through the computational fluid dynamics(CFD) model of ISFD.Due to the large pressure loss at the oil inlet,the oil film force only changes slightly with the increase of oil supply pressure,and the damping increases slightly.The vibration amplitude only affects the film force,but has no effect on the damping.The oil film force and damping show an upward tendency with the decrease of thickness of the end seal clearance.

Effect of integral squeeze film damper on vibration and noise of spur gear with center-distance error

When the actual installation center distance between a pair of spur gears is greater than the theoretical center distance,backlash increases,leading to increased vibration and noise.The structural parameters of an integral squeeze film damper(ISFD)were designed with the stiffness of rigid support as reference to investigate the effect of an ISFD on the dynamic characteristics of a spur gear transmission system with center-distance installation error.A spur gear test bench with center distance-error was built to investigate the vibration and noise reduction characteristics of ISFD.The experimental results indicate that,compared with a rigid support,the ISFD can reduce vibration by approximately 40%and noise by approximately 5 d B.ISFD can effectively absorb the impact energy caused by an increase of in backlash,which is conducive to the stable operation of the spur gear transmission system.

Experimental study of suppressing the unbalanced response vibration of rotor system with a G-type integral squeeze film damper

Conventional squeeze film dampers have numerous challenges including lock up,bistable response and incoordinate precession.In order to resolve these nonlinear problems,a novel G-type integral squeeze film damper(GISFD)is proposed in this research.The experimental test rig is provided to investigate the rotor system with an unbalanced single disk.Numerical simulation results show that the structural design of GISFD is reasonable,which can ensure its safe and stable operation.The influence of different support stiffnesses on the first-order speed of the rotor system is analyzed.Experimental results show that GISFD can effectively suppress the unbalanced response vibration of the rotor.In a certain range,it is found that the suppression effect of GISFD increases with the increase in the kinematic viscosity of the damping fluid.When the silicone oil with kinematic viscosity coefficients v=30.0 cm^(2)/s is employed,the vibration reduction of GISFD is approximately 71.51%.Furthermore,the experimental results show that with the increase of the unbalance,there is a linear relationship between the unbalance and the corresponding amplitude of the unbalanced response.It is concluded that GISFD has excellent linear damping characteristics and reduces the sensitivity of the rotor system to the unbalanced mass.

Optimization of a Flexible Rotor-Sliding Bearing System With a Squeeze Film Damper

A dynamic model of a flexible rotor-sliding bearing system ( FRSBS ) with asqueeze film damper ( SFD) is established. Considered in the model are oil film inertia force,damping farce, clearance excitation force, interference force of different frequencies and staticload, as opposed to previous research. On the basis of this model, the optimal design of the systemis deeply studied. Simulation shows that the system optimization design can effectively improve thesystem stability.

Occurrence of bistable state in squeeze film damper rotor system

Presents the study on the law governing the occurrence of bistable state in the squeeze film damper supported rigid rotor system by theoretical calculations,the way q calculating the bistable state characteristics, the analysis of bistable state characteristics using bearing parameter B and mass eccentricity U as basic parameters, and the ranges of B and U values established, and concludes that the occurrence of bistable state can be avoided provided design parameters are properly selected so that the B and U values are not in the ranges established. This makes it convenient to optimize the squeeze film damper design parameters.

Experimental study on integral axial squeeze film damper to suppress longitudinal vibration of propulsion shafting

This paper aims at investigating the effectiveness of squeeze oil film in suppressing the longitudinal vibration of propulsion shaft systems through a novel integral axial squeeze film damper(IASFD).After designing the IASFD,a propulsion shafting test rig for the longitudinal vibration control is built.Longitudinal vibration control experiments of the propulsion shafting are carried out under different magnitude and frequency of the excitation force.The results show that both IASFD elastic support and IASFD elastic damping support have excellent vibration attenuation characteristics,and can effectively suppress the longitudinal vibration of the shaft system in a wide frequency range.However,IASFD elastic damping support has a more significant vibration reduction effect than the other supports,and increasing the damping of the system has obvious effect on reducing the shafting vibration.For an excitation force of 45 N,the maximum reduction of the vibration amplitude is 89.16%.Also,the vibration generated by the resonance phenomenon is also significantly reduced.

A VARIABLE PARAMETER SQUEEZE OIL FILM DAMPER

The effectiveness of variable parameter squeeze oil film damper (VPSFD) in the steady and transient unbalance response control of flexible rotors is examined.First, a preliminary property design of VPSFD is presented on the improved finite length bearing theory.VPSFD is different from the conventional squeeze film damper, and is designed to possess continuous changeable oil film clearance and land length. These parameters can be exactly adjusted on a computer by sending commends to a special control device. Then, a simple rotor system with VPSFD is investigated. The experimental results show that VPSFD can attenuate the rotor system resonance peak due to unbalance.

SOLUTION FOR PRESSURE DISTRIBUTION IN SQUEEZE FILM DAMPER WITH ELECTROHYDRAULIC ACTIVE CONTROL

Aiming at the problems existed in the squeeze film damper of the rotating machinery utilizing traditional passive dynamic pressure film bearing, a project of dynamic pressure and static pressure hybrid oil film bearing with piezoelectric crystal electrohydraulic active control supply orifice hole is proposed. For this kind of hybrid film bearing, the π film assumption can not hold true. In order to solve the pressure distribution, a new kind of solving method is proposed.

弹性环式挤压油膜阻尼器一体化圆柱滚子轴承保持架振动特性分析

航空发动机主轴中滚动轴承为了降低系统振动经常与弹性环式挤压油膜阻尼器(elastic ring squeeze film damper, ERSFD)联合使用。基于滚动轴承动力学理论和流体力学控制方程,采用变步长积分算法建立圆柱滚子轴承与ERSFD耦合的动力学分析模型,对外圈带ERSFD的圆柱滚子轴承保持架振动特性和打滑率进行研究。研究结果表明:与未装配ERSFD的圆柱滚子轴承相比,ERSFD可以提高圆柱滚子轴承保持架的稳定性。过大或过小的弹性环凸台数量与宽度都不利于圆柱滚子轴承保持架的稳定性,需要选择合适的凸台数量和宽度。径向载荷与转速对带弹性环的圆柱滚子轴承保持架稳定性影响显著,保持架涡动频率的谐波次数随着径向载荷的增加而减少,其对应的幅值也减小;保持架涡动频率的谐波次数随着转速的增加而增加,其对应幅值也增加。

弹性环挤压油膜阻尼器支撑下的柔性转子系统动力学分析

弹性环挤压油膜阻尼器(Elastic ring squeeze film damper, ERSFD)具有良好的支撑作用和减振效果,但由于其结构和流场耦合行为极为复杂,使得已有的物理模型难以完整表现出ERSFD的力学特性.为了进一步探究ERSFD的力学机理,本文借助有限元仿真平台,采用双向流固耦合的计算方法,剖析弹性环与油膜之间的相互作用,获取ERSFD中油膜压力的分布规律.在此基础上,利用最小二乘法进一步拟合出ERSFD等效刚度、等效阻尼与转子轴颈扰动位移的映射关系,并将其分别引入柔性转子系统动力学模型中.通过数值计算研究了ERSFD支撑下柔性转子系统的振动响应,分别给出了不同转速下转子系统的响应分岔图、轴心轨迹等.同时,通过对比分析,进一步揭示了ERSFD所诱发出的转子系统丰富的非线性动力学行为,有助于对ERSFD轴承支撑特性的理解.

非稳态工况下外圈带有ERSFD的圆柱滚子轴承保持架动态特性

为降低航空发动机主轴传动系统的振动,通常将弹性环、挤压油膜阻尼器与圆柱滚子轴承联合使用。基于滚动轴承动力学理论和流体力学控制方程,建立了外圈带有弹性环式挤压油膜阻尼器(ERSFD)的圆柱滚子轴承动力学分析模型,采用GSTIFF预估-校正变步长积分法对动力学微分方程组进行求解,分析转速、冲击载荷以及弹性环结构参数(凸台宽度、凸台数量)对外圈带有ERSFD的圆柱滚子轴承保持架动态特性的影响,结果表明:外圈带有ERSFD的圆柱滚子轴承保持架稳定性高于普通圆柱滚子轴承;转速和冲击载荷对保持架动态特性影响较大,保持架打滑率随着转速的增大而增大,随着轴承所受冲击载荷的增大而减小;过大或过小的弹性环凸台数量与宽度都不利于圆柱滚子轴承保持架的稳定性,需要选择合适的凸台数量和宽度。

挤压油膜阻尼器高速永磁电机转子动力学分析及优化设计

为了抑制转子在高速旋转时的振动,研究了挤压油膜阻尼器对转子振动抑制的作用,分析了阻尼器转子不同参数下的临界转速、转子振幅以及支撑反力,采用多目标优化进行了参数设计。首先,分析了转子左右支撑等效刚度与阻尼对转子动力学特性的灵敏度。其次,在选定阻尼器内环半径后,分别研究了阻尼器间隙、阻尼器长度、滑油黏度、鼠笼支撑刚度与轴承刚度对转子动力学特性的影响。最后,选定了阻尼器间隙、鼠笼支撑刚度与轴承刚度作为优化变量,通过拉丁超立方采样使用四次多项式建立了转子临界转速、转子振幅和支撑反力的响应面模型,采用非支配排序遗传算法(NSGN-Ⅱ)得到优化方案,进行有限元仿真验证。优化后转子的临界转速得以提高,支撑反力和振动幅值都有所减小。

薄环-紊动射流小孔挤压油膜阻尼器压力特性

为研究单层弹性环式挤压油膜阻尼器(elastic ring squeeze film damper,ERSFD)的油膜压力特性,建立薄环-紊动射流小孔模型。通过平面薄环弯曲理论和普朗特边界层理论分别计算弹性环变形和阻尼孔出口净流速;分析弹性环柔度、阻尼孔直径及进动角变化对油膜压力特性的影响,并开展外腔油膜压力多转速测量试验。结果表明:外腔油膜压力随弹性环柔度的减小而下降,但随阻尼孔直径的减小而增加;对于内腔油膜压力,阻尼孔直径的影响与外腔相似,但减小弹性环柔度导致压力增加。试验表明,外腔油膜压力在不同转速下均同步方位角周期变化,而高转速时,压力幅值略有增加。

基于整体式挤压油膜阻尼器的离心水泵传动轴减振研究

针对离心水泵传动轴的振动问题,提出了运用整体式挤压油膜阻尼器(ISFD)减小水泵传动轴振动的方法。对设计的ISFD的刚度和阻尼系数进行了仿真计算,并根据刚性支承和ISFD支承的动力学特征对离心泵传动轴进行了仿真分析;搭建了模拟水泵工作环境的试验台,通过对比水泵轴承座分别安装刚性支承和ISFD阻尼支承来分析整个系统的振动特性。结果表明,ISFD有着良好的阻尼减振性能,对于传动轴的高频外传力振动有着明显的抑制效果;在不同转速条件下,ISFD都能对振动有着良好的抑制效果,加速度降幅在50%以上,能够有效抑制水泵传动轴的振动。

基于ISFD的滑动轴承转子系统不平衡振动抑制研究

由于高转速和大功率的需要,现有很多转子设备往往是基于滑动轴承设计的,因而由不平衡故障引起的振动成为影响这些设备安全运行的关键因素。为了探究整体式挤压油膜阻尼器(ISFD)对滑动轴承转子系统因不平衡故障产生振动的抑制效果,对安装有ISFD阻尼支承后的转子系统的不平衡振动响应进行了研究。首先,以实验室现有的转子试验台为基础,设计了安装有滑动轴承的ISFD阻尼支承结构,对ISFD的减振机理进行了介绍;然后,运用有限元方法,研究了ISFD弹性体的径向刚度特性;最后,搭建了单跨对称转子试验台,采用试验的方式,研究了该ISFD阻尼支承结构对转子不平衡振动的抑制效果。研究结果表明:在较宽的载荷范围内,ISFD弹性体的位移值与静载荷呈线性关系,具有优良的线性刚度特性;ISFD具有优良的阻尼特性,可以较好地抑制不同转速工况下滑动轴承转子系统的不平衡振动,在1 800 r/min的工况下,转子在x和y方向的振动降幅分别为38.4%和49.4%;ISFD阻尼支承可以有效抑制滑动轴承转子系统不平衡故障导致的工频振动,在1 600 r/min的工况下,转子在x和y方向的工频振动降幅分别为19.5%和29.4%,其减振效果良好。该研究成果可以为ISFD在滑动轴承转子系统中的实际工程应用提供借鉴,具有良好的应用前景。

基于GISFD的斜齿轮轴系减振实验研究

齿轮是机械传动装置中的重要元件,但是,齿轮传动产生的振动和噪声会危害到传动设备的正常运行,严重时甚至会造成设备损坏。为了减小和隔离斜齿轮轴系的振动,提出了一种结构新颖的G型整体式挤压油膜阻尼器(G-type Integral Squeeze Film Damper,GISFD),探究了GISFD对斜齿轮的振动特性影响。搭建基于GISFD的一级斜齿轮试验台,开展了GISFD对斜齿轮轴系的减振实验。此外,还进行了GISFD对齿面磨损斜齿轮的振动抑制实验。结果表明,GISFD对不同转速下斜齿轮轴系有较好的减振效果,在1200 r/min时,GISFD对斜齿轮主从动轴的振动降幅最高可以达到59.61%;同时,GISFD可以抑制斜齿轮啮合频率及其2倍频处的振动,振动降幅最高可以达到85.71%;GISFD对磨损斜齿轮也有较好的振动抑制效果,主动轴水平方向振动降幅在1200 r/min时可以达到83.99%。