The key manufacturing technologies associated with composition, microstructure, mechanical properties, casting quality and key process control for large martensitic stainless steel castings are involved in this paper....The key manufacturing technologies associated with composition, microstructure, mechanical properties, casting quality and key process control for large martensitic stainless steel castings are involved in this paper. The achievements fully satisfeid the technical requirements of the large 700 MW stainless steel hydraulic turbine runner for the Three Gorges Hydropower Station, and become the major technical support for the design and manufacture of the largest 700 MW hydraulic turbine generator unit in the world developed through our own efforts. The characteristics of a new high yield to tensile strength (R p0.2/R m ) ratio and high obdurability martensitic stainless steel with ultra low carbon and high cleanliness are also described. Over the next ten years, the large martensitic stainless steel castings and advanced manufacturing technologies will see a huge demand in clean energy industry such as nuclear power, hydraulic power at home and abroad. Therefore, the new high yield o tensile strength (R p0.2/R m ) ratio and high obdurability martensitic stainless steel materials, the fast and flexible manufacturing technologies of large size castings, and new environment friendly sustainable process will face new challenges and opportunities.展开更多
X2CrNiMoN25-7-3 duplex stainless steel is suitable for chloride-containing environments such as seawater because it has excellent pitting corrosion resistance. Duplex stainless cast steel is often used to accommodate ...X2CrNiMoN25-7-3 duplex stainless steel is suitable for chloride-containing environments such as seawater because it has excellent pitting corrosion resistance. Duplex stainless cast steel is often used to accommodate the complexity of part geometry at joints. However, machining after casting is indispensable. This study evaluated the cutting characteristics of stainless cast steel. Adhesion of the cutting edge was weak at high cutting speeds, but tool wear was large. Diffusion and reactions between the work-pieces and the tool edge were investigated. Slight inter-diffusion and a reaction phase were observed, but the bond-ability was low.展开更多
It is of great significance to investigate effect of multiple heat treatments on fracture property of centrifugal casting stainless steels Z3CN20.09M cut from pump casing with long-term thermal aging degradation for n...It is of great significance to investigate effect of multiple heat treatments on fracture property of centrifugal casting stainless steels Z3CN20.09M cut from pump casing with long-term thermal aging degradation for nuclear power plants to consider actual operation of nuclear power plants.Both multiple heat treatments and accelerated thermal aging experiment at the same temperature of 400℃ for different time were successively carried out on centrifugal casting stainless steels Z3CN20.09M in order to examine the metallographic modification and impact properties.Finally,an additional investigation on the related fracture properties was carried out,in which the critical initial fracture toughness Ji was determined by stretch zone width and 0.2 mm offset line methods.These results indicated that the multiple heat treatments led to the dispersed distribution of ferrite phases in austenite matrix and thus microhardness increased,but impact energy exhibited a decreasing tendency significantly.After long-term aging,the metallographic structure remained almost unchanged,but the size of ferrite phases showed a slight increasing trend because of spinodal decomposition in ferrite phases and G-phase precipitation.In addition,centrifugal casting stainless steels Z3CN20.09M with multiple heat treatments exhibited the higher microhardness,Charpy impact toughness,critical initial fracture toughness J_(IC)(J-integral determined by 0.2 mm offset line method),and J_(SZW)(J-integral determined by stretch zone width method)than those with primary heat treatment,while the specific number of the heat treatment had a low influence on fracture toughness.展开更多
文摘The key manufacturing technologies associated with composition, microstructure, mechanical properties, casting quality and key process control for large martensitic stainless steel castings are involved in this paper. The achievements fully satisfeid the technical requirements of the large 700 MW stainless steel hydraulic turbine runner for the Three Gorges Hydropower Station, and become the major technical support for the design and manufacture of the largest 700 MW hydraulic turbine generator unit in the world developed through our own efforts. The characteristics of a new high yield to tensile strength (R p0.2/R m ) ratio and high obdurability martensitic stainless steel with ultra low carbon and high cleanliness are also described. Over the next ten years, the large martensitic stainless steel castings and advanced manufacturing technologies will see a huge demand in clean energy industry such as nuclear power, hydraulic power at home and abroad. Therefore, the new high yield o tensile strength (R p0.2/R m ) ratio and high obdurability martensitic stainless steel materials, the fast and flexible manufacturing technologies of large size castings, and new environment friendly sustainable process will face new challenges and opportunities.
文摘X2CrNiMoN25-7-3 duplex stainless steel is suitable for chloride-containing environments such as seawater because it has excellent pitting corrosion resistance. Duplex stainless cast steel is often used to accommodate the complexity of part geometry at joints. However, machining after casting is indispensable. This study evaluated the cutting characteristics of stainless cast steel. Adhesion of the cutting edge was weak at high cutting speeds, but tool wear was large. Diffusion and reactions between the work-pieces and the tool edge were investigated. Slight inter-diffusion and a reaction phase were observed, but the bond-ability was low.
基金supported by the National Key Research and Development Program of China(No.2017YFB0702200)the Natural Science Foundation of Jiangsu Province(No.BK20171223 and BK20170383).
文摘It is of great significance to investigate effect of multiple heat treatments on fracture property of centrifugal casting stainless steels Z3CN20.09M cut from pump casing with long-term thermal aging degradation for nuclear power plants to consider actual operation of nuclear power plants.Both multiple heat treatments and accelerated thermal aging experiment at the same temperature of 400℃ for different time were successively carried out on centrifugal casting stainless steels Z3CN20.09M in order to examine the metallographic modification and impact properties.Finally,an additional investigation on the related fracture properties was carried out,in which the critical initial fracture toughness Ji was determined by stretch zone width and 0.2 mm offset line methods.These results indicated that the multiple heat treatments led to the dispersed distribution of ferrite phases in austenite matrix and thus microhardness increased,but impact energy exhibited a decreasing tendency significantly.After long-term aging,the metallographic structure remained almost unchanged,but the size of ferrite phases showed a slight increasing trend because of spinodal decomposition in ferrite phases and G-phase precipitation.In addition,centrifugal casting stainless steels Z3CN20.09M with multiple heat treatments exhibited the higher microhardness,Charpy impact toughness,critical initial fracture toughness J_(IC)(J-integral determined by 0.2 mm offset line method),and J_(SZW)(J-integral determined by stretch zone width method)than those with primary heat treatment,while the specific number of the heat treatment had a low influence on fracture toughness.
