The Research for Surface Properties of Steel Slag Powder and High-Temperature Rheological Properties of Asphalt Mortar

In order to evaluate the feasibility of steel slag powder as filler,the coating properties of steel slag and limestone aggregate were compared by water boiling test,the micro morphology difierences between steel slag powder and mineral powder(limestone powder)were compared by scanning electron microscope(SEM),and the high-temperature rheological properties of asphalt mortar with difierent ratio of filler quality to asphalt quality(F/A)and difierent substitution rates of mineral powder(S/F)were studied by dynamic shear rheological test.The results show that the surface microstructure of steel slag powder is more abundant than that of mineral powder,and the adhesion of steel slag to asphalt is better than that of limestone.At the same temperature,the lower the ratio of S/F is,the greater the rutting factor and complex modulus will be.In addition,the complex modulus and rutting factor of the asphalt mortar increase with the increase of F/A,and the filler type and F/A have a negligible efiect on the phase angle.

Effect of Fine Steel Slag Powder on the Early Hydration Process of Portland Cement

Hydration heat evolution, non-evaporative water, setting time and SEM tests were peorormed to investigate the effect of fine steel slag powder on the hydration process of Portland cement and its mechanism. The results show that the effect of fine steel slag powder on the hydration process of Portland cement is closely related to its chemical composition, mineral phases, fineness, etc. Fine steel slag powder retards the hydration of portland cement at early age. The major reason for this phenomenon is the relative high content of MgO , MnO2, P2O5 in steel slag, and MgO solid solved in C3 S contained in steel slag.

Preparation of Reactive Powder Concrete Using Fly Ash and Steel Slag Powder

To decrease the cement and SF content of RPC by using ultra-fine fly ash （UFFA） and steel slag powder （SS）, the effect of these mineral admixtures on compressive strength of RPC were investigated. The experimental results indicate that the utilization of UFFA and SS in RPC is feasible and has prominent mechanical performance. The microstructure analysis （SEM and TG-DTG-DSC） demonstrated that the excellent mechanical properties of RPC containing SS and UFFA were mainly attributed to the sequential hydration filling effect of the compound system.

Experimental Research of Concrete with Steel Slag Powder and Zeolite Powder

In order to increase use ratio of steel slag solid waste,the concrete containing steel slag powder and zeolite powder as admixtures was prepared by using the orthogonal test method.The effects of water-binder ratio,sand ratio,steel slag powder content and zeolite powder on working properties,mechanical strength and chloride ion permeability of the concrete was studied.It was found that the early strength of the concrete had a decrease with the mixing of steel slag and zeolite powders,but its later strength approached to pure concrete.Moreover,the physical filling and pozzolanic activity of the admixtures increased the density of the concrete,resulting in the improvement of the durability of the concrete by the migration speed of Cl−reducing.The optimum mix ratio of C40 steel slag powder-zeolite powder concrete is obtained,and which had the slump of 220 mm,the 3 d,7 d and 28 d compressive strengths of 27.8 MPa,37.5 MPa and 48.4 MPa,the 6 h electric flux of 950 C and the diffusion coefficient of 1.65×10−12 m2/s.

Effects of Steel Slag Powder on Workability and Durability of Concrete

The workability and durability of a type of sustainable concrete made with steel slag powder were investigated. The hydrated products of cement paste with ground granulated blast furnace slag（GGBFS） alone or with a combined admixture of GGBFS-steel slag powder were investigated by X-ray diffraction（XRD）. Furthermore, the mechanism of chemically activated steel slag powder was also studied. The experimental results showed that when steel slag powder was added to concrete, the slumps through the same time were lower. The initial and fi nal setting times were slightly retarded. The dry shrinkages were lower, and the abrasion resistance was better. The chemically activated steel slag powder could improve compressive strengths, resistance to chloride permeation and water permeation, as well as carbonization resistance. XRD patterns indicated that the activators enhanced the formation of calcium silicate hydrate（C-S-H） gel and ettringite（AFt）. This research contributes to sustainable disposal of wastes and has the potential to provide several important environmental benefi ts.

Study on rapid stabilization of steel slag powder

Dry ball milling and wet ball milling were used to treat converter slag with particle size < 10 mm and the converter slag powder was stabilized by H_2O only and H_2O coupled with CO_2.respectively.Results showed that when CO_2 &H_2O was used,the free-calcium oxide(f-CaO) content in converter slag decreased significantly and after an-hour treatment the f-CaO content was reduced to 3%;however,when only treated by H_2O without CO_2, f-CaO needed 3-hour stabilization to decrease its content to 3%.When f-CaO in converter slag powder was treated by CO_2 &H_2O,its main reaction products were CaCO_3 and then Ca(OH)_2;however,when only H_2O was used, the f-CaO content decreased gently and the main products were Ca(OH)_2.

Effect of Silica Fume on Mechanical Properties of Concrete Incorporating Steel Slag Powder

This study investigated the effect of silica fume(SF) on mechanical properties of concrete incorporating steel slag powder(SSP). The compressive strength and splitting strength tests of concrete with different content of SF(0%, 4%, 8% and 12%) and of SSP(0%, 10%, 20%, 30% and 40%) were carried out, and the test results were analyzed and fitted. Obtained results showed that the brittleness, compressive strength and compressive strength discreteness of concrete increased due to the incorporation of SF. SSP weakened the compressive strength of concrete, which reduced within 10% when the content of SSP was less than 20%. SF and SSP showed synergistic hydration effect when they were mixed, and the optimal group was SF8 SSP30, whose compressive strength was close to that of plain concrete, and whose brittleness as well as discreteness of compressive strength were lower relatively. With the content of SSF and of SSP as variables, the tension-compression ratio and compressive strength of concrete can be well estimated by surface fitting.

基于ICP-MS研究转炉钢渣微粉吸附镍和铅的动力学机理

随着工业化的发展,水体和土壤中的重金属污染日益严重。其中,重金属镍是一种常见的致敏性金属,会引起人体过敏发炎,甚至会引发癌症;血液中铅浓度的超标会危害人的神经系统、心血管系统和生殖系统,造成终身性的危害。因此,治理镍和铅重金属污染具有十分重要的意义。钢渣是炼钢过程中产生的一种副产物,其存在难以利用与附加值低的问题。同时加之管理制度的不健全,导致大量钢渣露天堆放,对土地资源、地下水源,以及空气质量造成严重影响。钢渣微粉具有比表面积大、多孔、化学活性高等特性,被广泛利用,可以成为吸附材料。本文以转炉钢渣微粉为研究对象,利用激光粒度仪、电感耦合等离子体质谱仪、比表面积与孔隙度吸附仪、X射线荧光光谱仪等测试转炉钢渣微粉的基本性质,重点研究转炉钢渣微粉添加量、重金属初始浓度、溶液pH和吸附时间对转炉钢渣微粉吸附Ni^(2+)、Pb^(2+)的效果,结合吸附动力学与吸附等温线理论揭示转炉钢渣微粉对Ni^(2+)、Pb^(2+)的吸附作用机理,为处理镍、铅重金属污染和工业废水处理提供技术支持与理论依据。结果表明:当转炉钢渣微粉添加量大于12.5 g·L^(-1)、重金属初始浓度小于100 mg·L^(-1)、溶液pH大于3和吸附时间大于120 min时,转炉钢渣微粉对Ni^(2+)、Pb^(2+)的吸附效果良好,即基本达到90%。转炉钢渣微粉对Ni^(2+)、Pb^(2+)的吸附符合准二级动力学模型,吸附速率由边界扩散和颗粒内扩散共同控制,吸附过程以化学吸附为主。转炉钢渣微粉的结构具有多孔性为物理吸附Ni^(2+)、Pb^(2+)提供吸附空间,转炉钢渣微粉的化学成分不仅具有碱性与Ni^(2+)、Pb^(2+)形成络合产物,而且水化过程中CaO与SiO_(2)生成C—S—H凝胶,对Ni^(2+)、Pb^(2+)形成络合吸附与硅酸盐体系包裹。转炉钢渣微粉对Ni^(2+)、Pb^(2+)吸附可能存在多层吸附。吸附Ni^(2+)、Pb^(2+)的过程为优惠吸附,吸附容易进行,其理论最大吸附量分别为18.785和17.002 mg·g^(-1)。

三元矿物掺和料胶砂试件性能研究

为解决煤矸石及钢渣作为单一掺和料强度不足的问题,以煤矸石、钢渣和矿粉为原材料制备复合掺和料水泥砂浆。研究不同配合比下掺和料对水泥砂浆抗压强度的影响,并利用X射线衍射(XRD)、热重-差热分析(TG-DTA)、扫描电镜(SEM)等手段分析不同体系试块的水化机理和微观结构。结果表明,单掺煤矸石、钢渣均表现出较低的活性,而矿粉具有良好的反应活性;三元掺和料中煤矸石-矿粉-钢渣复掺比例为1∶7∶2时,试块的抗压强度最高,28 d抗压强度可以达55.26 MPa。在三元掺和料体系中,煤矸石、矿粉和钢渣可以相互促进水化,增多水化产物,加深水化程度,三者具有一定的耦合作用,具有制备三元矿物掺和料的潜力。

三元固废掺和料耦合机理分析和活化

为实现铁尾矿固废材料的再生利用,提高工业固废利用率,利用陶瓷粉和钢渣组成三元固废掺和料(铁尾矿-陶瓷粉-钢渣)并耦合活化。通过对铁尾矿进行不同时间的机械研磨,加入不同活化剂进行化学活化来提高铁尾矿的活性。采用差热-热重(DTA-TG)分析、扫描电镜(SEM)等方法研究三元掺和料的耦合活化和机械-化学活化机理。结果表明,适当增加铁尾矿研磨时间可以提升掺和料体系的活性指数,Na2SiO3活化剂对掺和料体系活性提升最显著。在三元掺和料体系中,铁尾矿、陶瓷粉主要起填充作用,而钢渣中活性CaO、硅酸二钙(C2S)和硅酸三钙(C3S)成分可以参与水化反应生成较多水化产物,从而提升后期强度,复掺时活性指数均满足普通型Ⅱ级掺和料使用标准,最高活性指数可达88.29%,具备制备三元复合掺和料的潜力。

钢渣基固废掺和料抗压强度与活性分析

为促进固废的资源化利用、解决钢渣活性指数不高等问题,以钢渣、矿渣、陶瓷粉(以下统称为SGC)为掺和料替代部分水泥制备复合胶凝材料。通过力学性能测试、扫描电镜、差热-热重(DTA-TG)和X射线衍射(XRD)分析,探索SGC掺和料体系在不同配比及掺量下对胶砂强度及水化产物的影响,并分析复合胶凝材料的水化机理,确定最佳活化方案。结果表明,单掺钢渣表现出较低的活性;钢渣-矿渣双掺组表现优于钢渣-陶瓷粉。在三掺体系中,水化早期钢渣和矿渣水化生成Ca(OH)_(2)和少量的水化硅酸钙(C-S-H)、水化铝酸钙(C-A-H)胶凝,提供早期强度,活性SiO_(2)和Al_(2)O_(3)与Ca(OH)_(2)发生二次水化反应生成大量C-S-H、C-A-H凝胶等水化产物。且三掺体系部分未发生反应的颗粒相互填充,因此SGC三元掺和料体系中存在耦合协同作用,共同促进体系强度增加,具备制备掺和料潜能。其中,钢渣、矿渣、陶瓷粉质量比为2∶1∶1,并以30%等质量替代水泥时,胶砂抗压强度最高,28 d抗压强度为45.6 MPa,活性指数达到93.08%。

钢渣粉对提钛渣胶凝材料中氯离子固化效果的影响机理研究

钢渣粉(SSP)用作掺料可以促进胶凝材料的强度增长,但其对胶凝材料中Cl^(-)固化效果的影响机理尚不明确。基于此,将磨细的SSP加入到提钛渣(TETS)中,制备了CaO-SSP-TETS胶凝材料固化体,探究钢渣粉对固化体中Cl^(-)固化效果的影响机理。保持CaO含量和液固比不变,考查不同钢渣粉与提钛渣质量比、不同养护龄期固化体中Cl^(-)的固化量及固化量增长倍数,采用氯离子快速测定仪、XRD、SEM和EDS分别对固化体浸出液的Cl^(-)浓度、水化反应产物、微观形貌和微区成分进行表征,结果表明:Cl^(-)固化量与提钛渣掺量成正比,Cl^(-)固化量增长倍数随钢渣粉掺量的升高先增大后减小,钢渣粉与提钛渣的质量比为1∶1时,Cl^(-)固化量的增长倍数最高。固化体中新生成物相主要是水铝钙石、方解石和水化硅酸钙,固化体对Cl^(-)的固化主要是水铝钙石对Cl^(-)的化学固化和水化硅酸钙对Cl^(-)的物理吸附。

改性材料及其掺量对超高性能混凝土力学性能的影响

【目的】优选不同掺量的改性材料,并分析改性后的UHPC抗压强度和破坏形态,制备更加经济型的超高性能混凝土(ultra-high performance concrete,UHPC)。【方法】选取钢渣微粉、河砂、粗骨料、钢纤维作为4种改性材料,设计四因素三水平正交试验,根据正交试验结果制备9种试件;通过力学性能实验,对比分析各试件的抗压强度,优选出改性材料最佳配方并分析UHPC的破坏形态。【结果】钢渣微粉、河砂、粗骨料和钢纤维的加入量(掺量)对试件抗压强度平均值影响的极差分别为7.60、7.57、7.77、0.84,粗骨料、钢渣微粉、河砂对UHPC的抗压强度的影响较大,钢纤维对UHPC抗压强度影响较小。由正交试验结果可知,当钢渣微粉、河砂、粗骨料的加入量分别为210、855、640 kg/m^(3),钢纤维的体积分数(掺量)为1.5%,养护龄期为28 d时,经改性的UHPC抗压强度最大,为134.4 MPa。改性后的UHPC受压破坏时不会瞬间炸裂,整体形态完整。【结论】钢渣微粉和粗骨料的添加能降低改性后的UHPC制造成本,经优化4种改性材料的掺量后UHPC的抗压强度降幅较小,但韧性增强,力学性能得到保障。

钢渣粉与硅灰复掺水泥基材料的流变、早期水化热与强度

为缓解大量存在且利用率很低的钢渣处理难题,将其研磨成微粉置换水泥,并掺入硅灰形成一种兼顾力学性能、绿色低碳水泥基材料。基于不同配比的复掺水泥基材料体系的流变行为、早期水化热、强度与吸水率试验研究,主要结果如下:钢渣粉颗粒微形貌棱角与片状较少,替代15%水泥时可有效改善基体稠度,略微降低强度,并显著降低早期水化放热(降幅8.8%),有利于控制早期温度裂缝。复掺硅灰可有效降低材料塑性黏度与泵送压力,对需要长距离泵送的大体积混凝土或高性能混凝土,硅灰掺量可控制在5%以内。且硅灰空间填充效应与火山灰反应会增强材料密实性,显著提高强度。综上,复掺15%钢渣粉和5%硅灰的水泥基材料,不仅可以改善泵送性能,提升强度和耐久性,还能降低早期水化放热量,具有良好的工程应用前景。

大掺量钢渣微粉-水泥泡沫轻质土的性能

【目的】提高钢渣利用率,实现部分钢渣替代水泥制备钢渣微粉-水泥泡沫轻质土,制备更加经济型的高性能泡沫轻质土。【方法】采用抗压强度、抗硫酸盐腐蚀等试验研究不同钢渣微粉掺量(质量比,下同)、水灰比(质量比,下同)、湿密度等泡沫轻质土物理力学特性及耐久性。【结果】随着钢渣微粉掺量的增加,泡沫轻质土抗压强度降低,吸水率增大,沉陷距减小;随着水灰比增大,泡沫轻质土吸水率、流值、沉陷距增大,抗压强度呈现先增后减的趋势,水灰比为0.7时,龄期为7、28、60 d的抗压强度达到最高,分别为0.68、0.90、1.28 MPa;随着湿密度的增大,抗压强度和流值增大,吸水率减小,沉陷距增大;施工湿密度为600 kg/m^(3)、水灰比为0.70、钢渣微粉掺量为50%时,泡沫轻质土水稳定系数为0.852,冻融稳定系数为0.752,28 d抗压强度可以达到0.90 MPa。【结论】钢渣微粉和碱性激发剂的掺入,能够有效提高钢渣利用率,同时减少水泥使用量;掺量为50%的钢渣微粉-水泥泡沫轻质土的力学性能得到保障。

钢渣磨细粉对沥青胶浆及混合料性能的影响

为探究钢渣磨细粉(SSFP)对沥青胶浆及其混合料性能的影响,使用粒径小于5 mm的钢渣制备SSFP。以石灰岩矿粉(LP)作为对照,对不同粉胶比(F/A)下SSFP沥青胶浆的性能进行了分析和评价,并探究了SSFP对沥青混合料性能的影响。结果表明:相较于LP,SSFP对沥青胶浆及混合料的高、低温及疲劳性能均有所提升,其中低温性能提升幅度最大,SSFP沥青胶浆的蠕变劲度模量提升了190.57%,SSFP沥青混合料的低温弯曲破坏应变提升了9.93%;增大F/A可提升沥青胶浆的高温性能,但会损伤其疲劳性能和低温性能;SSFP应用于沥青混合料中具备较强的可行性和推广价值。

探究钢渣尾粉中游离总钙测定的影响因素

从目前来看,我国钢渣利用率普遍不高。堆放的钢渣除了占地方,也会对环境产生不良影响。所以要通过测定钢渣尾粉中的游离总钙,来衡量钢渣二次利用的成效。而游离总钙遇水会膨胀,不利于钢渣的使用。所测定出的游离总钙值,可预测炼钢脱硫、脱磷的情况。因此,游离总钙也属于钢渣综合利用的一个重要指标。文章分析了钢渣尾粉中游离总钙测定的影响因素。

掺钢渣微粉混凝土机械性能及耐久性能试验研究

将磨细的钢渣微粉应用在混凝土中取代粉煤灰,可以有效缓解目前粉煤灰短缺的现象。该文使用钢渣微粉完全取代粉煤灰制备了C30、C50两种强度等级的混凝土,以探究其对混凝土机械性能及耐久性能的影响规律。结果表明,钢渣微粉的掺入会略微降低混凝土的早期抗压强度,但仍能满足设计要求;此外可以有效提高混凝土的早期抗裂性能、抗氯离子渗透性能、抗碳化性能、抗冻融循环性能,其中混凝土抗裂性能提升幅度最为显著,C30SS、C50SS单位总开裂面积分别降低了38 mm^(2)/m^(2)、160 mm^(2)/m^(2),初裂时间延长了25%以上。

改性钢渣水泥基材料早强性能研究与应用

“实现碳达峰、碳中和”作为国家的重大战略决策,各行业都要为节能减排事业做出贡献,钢渣作为一种可再利用材料备受青睐。本文设计试验采用控制变量法和正交试验法,以改性钢渣粉末(以下称MSP)和普通硅酸盐水泥为主要原料,添加粉煤灰、硅灰、膨胀剂和减水剂等材料制备试样,并测量其1d力学性能。通过对试验结果进行对比分析,了解MSP掺入对水泥基材料早期和晚期强度发展的影响规律。试验结果表明,掺加MSP可以加快水泥基材料凝结速度,显著提高水泥基材料的早期强度。通过正交试验结果筛选出的最优早强水泥基材料,MSP最佳掺量为11%,粉煤灰最佳掺量为4%,减水剂最佳掺量为0.3%,最佳水灰比为0.20,1d抗折强度和抗压强度最大可以达到6.47 MPa和36.64 MPa。用于某钢结构支护体系中,可以满足早强性能要求和实际工程需要。

钢渣粉/聚酯纤维沥青混合料水稳定性研究

为了实现钢渣粉在沥青路面中的可持续利用,同时结合河南省冬季冰雪天气下路面的除冰情况,研究了掺有聚酯纤维与钢渣粉沥青混合料的水稳定性。制备4种聚酯纤维掺量(0、0.3%、0.4%、0.5%)AC-13沥青混合料开展复盐(掺量配比为NaCl∶CaCl2∶CH2COONa=1∶1∶2)冻融循环劈裂试验,结果表明聚酯纤维掺量为0.4%时,沥青混合料水稳定最好;在最佳纤维掺量下制备5种替代率(0、25%、50%、75%、100%)钢渣粉沥青混合料,采用冻融劈裂抗拉强度比(freeze-thaw splitting tensile strength ratio,TSR)确定最佳钢渣粉替代率为75%,混合料水稳定性最佳;通过冻融腐蚀因子K评价沥青混合料的抗侵蚀性能,结果表明:聚酯纤维/钢渣粉沥青混合料的抗侵蚀性能最强,聚酯纤维沥青混合料次之,普通石灰岩沥青混合料最弱。通过电镜扫描(scanning electron microscope,SEM)、X射线衍射(X-ray diffraction,XRD)技术探索钢渣粉/聚酯纤维沥青混合料界面黏附作用的改性机理。微观分析表明:掺量为0.4%的聚酯纤维形成的纤维网状结构以及沥青、钢渣粉(75%的替代率)和矿粉三者存在界面能量作用可以很好地改善沥青混合料的水稳定性。