Shear performance analysis of a heavy-duty universal hinged cast steel support

This paper presents the shear performance analysis of a heavy-duty universal hinged cast steel support with the largest bearing capacity. The effect of 9 parameters ( 52 specimens) ,i. e. height of the upper support,depth of the ring of the upper support,depth of the top plate of the bottom support,height of the ribs of the bottom support,depth of the ribs of the bottom support,bolt hole diameter,number of the ribs of the bowl,depth of the ribs of the bowl,and yield strength of the material,were analyzed with a 3-dimensional elastic-plastic finite element model in which the nonlinearities of geometry,material and contact were all considered. Analysis shows that height of the upper support,depth of the ring of the upper support and yield strength of the material have a great effect on the mechanical performance of the support. Height of the upper support has the largest effect on performance price ratio of the support,and the maximum effect can be up to 160% . Depth of the top plate of the bottom support,height of the ribs of the bottom support and depth of the ribs of the bottom support have a medium effect on performance price ratio of the support,and the effect is within the limit of 15% 19% .

Predicting the strut forces of the steel supporting structure of deep excavation considering various factors by machine learning methods

The application of steel strut force servo systems in deep excavation engineering is not widespread,and there is a notable scarcity of in-situ measured datasets.This presents a significant research gap in the field.Addressing this,our study introduces a valuable dataset and application scenarios,serving as a reference point for future research.The main objective of this study is to use machine learning(ML)methods for accurately predicting strut forces in steel supporting structures,a crucial aspect for the safety and stability of deep excavation projects.We employed five different ML methods:radial basis function neural network(RBFNN),back propagation neural network(BPNN),K-Nearest Neighbor(KNN),support vector machine(SVM),and random forest(RF),utilizing a dataset of 2208 measured points.These points included one output parameter(strut forces)and seven input parameters(vertical position of strut,plane position of strut,time,temperature,unit weight,cohesion,and internal frictional angle).The effectiveness of these methods was assessed using root mean square error(RMSE),correlation coefficient(R),and mean absolute error(MAE).Our findings indicate that the BPNN method outperforms others,with RMSE,R,and MAE values of 72.1 kN,0.9931,and 57.4 kN,respectively,on the testing dataset.This study underscores the potential of ML methods in precisely predicting strut forces in deep excavation engineering,contributing to enhanced safety measures and project planning.

Case study and design of steel set support for aged belt entry rehabilitation

In order to access remote reserve areas, some U.S.coal mines have to maintain aged underground entries for a great distance.However, high humidity, warm temperature, and time dependent deterioration can cause progressive roof deterioration and unexpected roof falls, and pose a great challenge to ground control engineers.With an active belt structure in place and limited space, re-bolting becomes very costly, less effective,and, sometimes, impractical and unfeasible.To gain long-term entry stability and serviceability, operators typically rehabilitate the aged belt entries by installing standing steel set supports.In the last several years,Keystone Mining Services, LLC,(KMS) has assisted many coal mines with their belt entry rehabilitation projects, evaluated the ground condition of various aged belt entries, and designed different standing steel set support systems.This paper presents a case study of a large-scale roof fall that occurred at an aged belt entry in a mine located in an eastern coalfield, analyzes root causes of excessive deformation of square sets that were installed in an adjacent entry, evaluates the adequacy of an existing rehabilitation square set, and develops remedial recommendations for future rehabilitation practice.Based on the case study, the paper outlines design guidelines for rehabilitation steel sets that include field evaluation, engineering considerations, design assumptions, steel structural analysis, and field installation quality control.

Support technologies for deep and complex roadways in underground coal mines:a review

Based on geological and mining characteristics,coal mine roadways under complex conditions were divided into five types,for each type the deformation and damage characteristics of rocks surrounding roadways were analyzed.The recent developments of roadway support technologies were introduced abroad,based on the experiences of supports for deep and complex roadways from Germany,the United States and Australia.The history and achievements of roadway support technologies in China were detailed,including rock bolting,steel supports,grouting reinforcement and combined supports.Four typical support and reinforcement case studies were analyzed,including a high stressed roadway 1,000 m below the surface,a roadway surrounded by severely weak and broken rocks,a chamber surrounded by weak and broken rocks,and a roadway with very soft and swelling rocks.Based on studies and practices in many years,rock bolting has become the mainstream roadway support form in China coal mines,and steel supports,grouting reinforcement and combined supports have also been applied at proper occasions,which have provided reliable technical measures for the safe and high effective construction and mining of underground coal mines.

紧邻在建城市轨道交通特别保护区开口基坑支护实践

基坑北侧距离济南市在建城市轨道交通R2线特别保护区仅1.9 m,特别保护区内严禁支护结构进入,务必在该有限的空间内实现支护桩和止水桩的布置,因此济南市常规的桩锚支护体系难以应用。基坑南侧为先开挖到底的居住地块基坑,因其邻近本基坑侧采用放坡支护,导致本基坑在南侧形成开口,难以满足支撑支点设置要求。通过在居住地块侧设置专门的支撑传力结构作为支座,在解决支撑支点设置问题的同时还增加了地下室的实际使用面积,使本基坑成为R2线特别保护区边首个采用钢管支撑的地下2层深基坑,在确保基坑本身安全的同时,满足了R2线的建设控制要求。

Support technology of deep roadway under high stress and its application

Roadway instability has been a major concern in the fields of mining engineering. This paper aims to provide practical and efficient strategy to support the roadways under high in-situ stress. A case study on the stability of deep roadways was carried out in an underground mine in Gansu province, China. Currently,the surrounding rock strata is extremely fractured, which results in a series of engineering disasters, such as side wall collapse and severe floor heave in the past decades. Aiming to solve these problems, an improved support method was proposed, which includes optimal bolt parameters and arrangement, floor beam layout by grooving, and full length grouting. Based on the modeling results by FLAC3D, the new support method is much better than the current one in terms of preventing the large deformation of surrounding rock and restricting the development of plastic zones. For implementation and verification, field experiments, along with deformation monitoring, were conducted in the 958 level roadway of Mining II areas. The results show that the improved support can significantly reduce surrounding rock deformation, avoid frequent repair, and maintain the long-term stability of the roadway. Compared to the original support, the new support method can greatly save investment of mines, and has good application value and popularization value.

杭州电竞中心结构设计重难点概述

杭州电竞中心内圈主体结构采用钢框架-支撑结构,外圈采用“大倾角梭形斜柱+多段钢折梁框架”,是集承重与抗侧力于一体的结构体系,屋盖采用车辐式索承网格自平衡结构形式。详细介绍了地下结构、中央场馆结构的设计要点,门厅处利用建筑造型空间设计为多段钢折梁与跨层桁架相结合的结构形式;室内二层至三层楼面设计一浮空弧形人行桥,截面形式为薄壁钢箱梁,桥宽2.2m,跨度57m,采用“上挂下支”的稳定结构形式。对整体结构进行了静力弹性、动力弹塑性、振动台试验、典型节点有限元、整体稳定以及局部稳定等系列分析与试验。结果表明:结构在静力荷载和地震作用下强度和刚度均满足规范要求;典型节点极限承载力为荷载设计值的4.17倍;结构整体稳定性安全系数为3.79;斜柱局部稳定安全系数为2.52。合理的设计保证了结构的安全、经济和实用性。

深基坑双排微型桩-锚-撑组合支护结构受力与变形特性

为深入研究深厚杂填土地层深基坑微型桩-锚-撑组合支护结构随基坑开挖的受力与变形演化规律,首先,依托青岛市某深基坑工程开展双排微型桩-锚-撑原位试验,分析开挖工况下前、后排桩的桩身弯矩分布规律;然后,结合ABAQUS有限元模拟方法,明确微型桩、预应力锚索与钢支撑之间的协同作用及基坑变形规律;最后,揭示微型桩桩径变化、支护结构作用对桩身受力及基坑变形的影响机制。研究结果表明:增加开挖深度引起桩身正弯矩和负弯矩不断增大,极值点位置不断下移,桩身弯矩整体呈正“S”形分布;开挖至基底,前排桩的桩身反弯点分别位于钢支撑下方0.5 m和开挖面位置,后排桩的桩身反弯点分别位于钢支撑下方0.5 m和开挖面下方1.0 m范围内;基坑开挖竖向影响范围约为1.35H(H为基坑开挖深度),桩径增加近1倍,土体水平位移仅减少约51%,且随桩径继续增加,其对于限制基坑变形效果不显著;相较于桩锚支护结构,桩-锚-撑支护结构作用下,前、后排桩的最大水平位移分别减小34.9%和27.3%,基坑土体的最大水平位移减小46.0%。

装配式钢结构建筑与既有建筑活动连接技术研究

在医院改扩建工程中,由于已有的医疗工作不能停歇,固需要尽快完成改扩建施工,以减少对医院正常运营的干扰,传统的钢筋混凝土结构较难满足上述要求。相对而言,装配式钢结构体系主要构件的加工制作均在工厂制作完成,其现场安装施工周期短,且对周围病护区和正常医疗工作影响小。通过研发一种与既有建筑可调标高的活动连接,以满足医院扩建工程的要求。

天山胜利隧道敞开式TBM钢管片支护作用效果研究

针对TBM穿越断层破碎带地层洞壁围岩松动掉块严重的问题,依托乌尉天山胜利隧道,采用数值模拟的方法,通过对比研究传统支护方式与新型钢管片支护方式下围岩变形和围岩塑性区情况,研究钢管片支护的作用效果;同时,为说明不同支护的适用条件,采用现场调研方法开展不同支护方式下施工效率和经济性对比分析。结果表明:1)断层破碎带地层中,当围岩出露护盾后,变形量与塑性区范围增大,围岩破坏程度加剧,以锚杆和钢拱架为主的传统支护方式无法较好地控制围岩变形和塑性区发展。2)断层破碎带地层中,钢管片支护较传统支护的围岩累计沉降值降低53%,围岩变形收敛快,能更好地控制围岩变形和发展。3)钢管片支护较传统支护的围岩塑性区范围小,其中边墙的最终塑性区缩小44%,且钢管片支护可实现早封闭、及时支护,塑性区均匀,更有利于围岩的稳定。4)一般地层中,传统支护方式的经济性和效率更佳;断层破碎带地层中,钢管片支护方式可提供安全作业空间,减小钢拱架+喷锚支护作业量,较传统支护经济性和施工效率更佳。

合肥新桥国际机场旅客过夜用房振震双控设计

对合肥新桥国际机场旅客过夜用房的基本结构体系及其与地下轨道交通结构的关系进行介绍,对无控及有控条件下旅客过夜用房在轨交激励下的楼层振动进行了评估,确定楼板需要隔振。围绕振震双控基本设计思路、隔振支座布置流程、限位支座设计理念等展开讨论,并对竖向振动隔离条件下的结构抗震性能进行分析。结果表明,采用钢弹簧隔振器和限位装置后,结构满足规范对振动及二次辐射噪声的限值要求,同时隔振条件下的结构抗震性能可以得到保证,从而实现振动、地震双重控制。

Case study of performance assessment of overlapping shield tunnels with a small curve radius

Due to the network planning of subways and their surrounding structures,increasingly more overlapping shields with a small curve radius have been constructed.A newly constructed upper tunnel partly overlaps a lower one,leading to the extremely complex uplift of the lower tunnel caused by the construction of a new tunnel.Based on the shield-driven project that runs from the Qinghe Xiaoyingqiao Station to the Qinghe Station in Beijing,which adopts the reinforcement measures of interlayer soil grouting and steel supports on site,in this study,the uplift pattern of the lower tunnel and the stress characteristics of steel supports were investigated through numerical simulations and on-site monitoring.The study results show that among all tunnel segments,thefirst segment of the shield witnesses a maximum uplift displacement that increases with the horizontal space between tunnels.On using either interlayer soil grouting or steel-ring bracing reinforcement,the uplift of the tunnel lining exceeds the control value;by contrast,when these two measures are jointly applied,the uplift of the tunnel lining does not exceed a maximum value of 4.87 mm,which can satisfy the requirements of deformation control.Under these two joint measures,the soil strength between two stacked shield tunnels can be enhanced and the uplift deformation can be restricted with the interlayer soil grouting.Also,the segmental deformation and overall stability of the existing tunnel can be controlled with the temporary steel supports.The deformation of circumferential supports and segments is closely related to each other,and the segmental uplift is controlled by H-shaped steel supports.With the increase in the horizontal space between twin shields,the effect of the construction would gradually weaken,accompanied by a gradual reduction of the stresses of steel supports.Thesefindings provide a valuable reference for the engineering design and safe construction of overlapping shield tunnels with a small curve radius.K E Y W O R D Sfield monitoring,numerical simulation,overlapping shields,small curve radius,steel support stress,uplift of tunnel lining Highlights•A project of twin overlapping shield tunnels with a small curve radius is introduced.•Protective measures of soil grouting and H-shaped steel supports are proposed.•A 3D model in view of overcutting soils,grouting,and steel supports is established.•The performance of the overlapping shield tunnel with a small curve radius is evaluated.

张力作用下柔性带钢模态灵敏度理论分析及试验研究

卷到卷工艺的产品正向薄和宽的方向发展,其柔性特征导致的振动特性变化需深入研究。针对弹性支撑的运动带钢,建立了面外振动的动力学模型,分析了模态频率灵敏度影响因子;搭建了试验平台,针对柔性带模态试验提出了力锤的选择方法。开展了张力作用下的不同宽厚比带钢模态试验,并建立了数值仿真模型。有限元与试验结果对比说明了有限元模型有效性。定量分析了不同张力下宽度、厚度对带钢模态灵敏度的影响,及张力对不同带钢模态灵敏度的影响。结果表明不同宽度、厚度变化m=2阶模态灵敏度影响较大且随宽度、厚度增大而增大,其余四阶模态灵敏度接近于0;不同张力下n=3阶的模态灵敏度是n=2阶的两倍均随张力的增大而增大,更薄更宽带钢的(2,2)和(2,3)阶模态频率对张力变化的灵敏度更高。

基坑工程中钢支撑预加力计算方法探讨

根据工程经验,钢支撑预加力一般取支撑轴向压力标准值的0.5~0.8倍。但是,支撑轴向压力标准值是未知数,一般计算时需通过迭代的方式确定预加力。该方法计算过程复杂,且有两个支撑轴向压力标准值,实际施工过程中到底施加多大的预加力存在较大的争议。为此,通过理论分析,将预加力作用下的支撑轴力等效为刚度增大的无预加力情况下的支撑轴力,可直接计算出支撑轴向压力标准值并确定钢支撑预加力的大小。最后通过某工程实例,与传统迭代的方法进行了对比,认为修正后的预加力计算方法简单方便、结果可靠。

装配式双拼钢围檩的拼接节点承载性能研究

结合某下穿通道基坑开挖的装配式钢结构支护体系,对双拼钢围檩拼接节点及相关组合桩和支撑进行现场测试,获取围檩承担的荷载数据,进而建立有限元分析模型。对比有限元计算值与实测值,分析拼接节点的承载性能。结果表明,依据等值梁法所得的组合桩内力可以用于围檩的荷载计算;拼接节点的有限元计算结果与现场监测数据较吻合,可为装配式双拼钢围檩的应用提供参考。

钢支撑轴向力伺服油缸优化设计

针对钢支撑轴力伺服油缸在大腔压力波动时无法定性监测围护变形量的问题,采用内置压力传感器和MT磁致式位移传感器优化钢支撑伺服油缸结构,同时采集油缸大腔压力和位移信号,当大腔压力变化量ΔP、油缸活塞杆位移ΔS均超过预设量时,系统发出预警信号,实践证明,此方案能极大地降低原系统误预警的频率,并能保证施工围护的变形量,验证了设计模型的可行性,可为钢支承轴向力伺服油缸的结构设计提供参考。

端钩型钢纤维混凝土简支梁受弯承载力试验

为改善普通钢筋混凝土梁自重大、易开裂、承载力低等缺点,在混凝土中常加入钢纤维,端钩型钢纤维,作为常见的一种高性能钢纤维得到广泛关注,中外学者针对端钩型钢纤维混凝土的基本力学性能开展了较多研究,而对端钩型钢纤维混凝土受弯构件的正截面受力性能有待深入研究。为研究端钩型钢纤维混凝土简支梁受弯性能,制作4根端钩型钢纤维混凝土梁及1根普通混凝土梁,对其进行受弯性能试验,根据试验得到的破坏形态、承载力、荷载-挠度曲线、荷载-应变曲线,分析端钩型钢纤维体积掺量对试件受弯承载力及破坏形态的影响。结果表明:端钩型钢纤维混凝土简支梁与一般混凝土简支梁受弯过程类似,均经历了弹性、开裂、带裂缝工作、破坏4个阶段;端钩型钢纤维混凝土简支梁与一般混凝土简支梁受弯过程均基本符合“平截面假定”;端钩型钢纤维限制了裂缝的产生和发展,使得纤维混凝土梁变形能力增强;与一般混凝土梁相比,端钩型钢纤维混凝土梁抗裂性及极限承载力得到提高,且构件承载力与钢纤维体积掺量基本呈现正相关;基于试验数据,对现行规范中开裂弯矩及极限承载力计算公式进行优化,开裂弯矩方面考虑对截面抵抗矩塑性影响系数进行修正,极限承载力方面引入纤维混凝土正截面承载力影响系数ζ,经修正计算值可较好吻合试验值。

杂填土地层深基坑微型桩-锚-撑组合支护体系受力特性原位试验

为深入研究杂填土地层深基坑桩-锚-撑组合支护体系受力特性,依托青岛市某深基坑工程开展微型桩-锚-撑原位试验,分析不同开挖工况下双排微型钢管桩桩身弯矩与预应力锚索轴力的演化规律,揭示该支护体系下前、后排桩的受力性状、预应力锚索应力分布特征,探讨邻近建筑物、基坑暴露时间及钢支撑拆除对该支护体系内力的影响。研究结果表明:1)在基坑开挖过程中,前排桩在受力中起主导作用;当开挖至基底时,桩身最大正、负弯矩极值呈现增大趋势,且极值点不断下移,开挖面以上桩身弯矩均呈正“S”型分布。2)开挖深度增加引起开挖面上、下1.0 m范围内桩身弯矩显著增大,前排桩桩身的反弯点分别位于钢支撑下方0.5 m、开挖面位置。3)在开挖过程中,锚索轴力沿埋深方向呈现减小趋势,锚固段前端1.5 m之后的轴力基本不变或呈微小波动。4)锚索锚固段应力高度集中在锚固段前端4.0 m以内的区域,约为锚固段长度的44%,锚固段末端基本未产生轴力,可对该段长度进行优化处理。5)邻近建筑物对微型钢管桩桩身受力影响较小;随着基坑暴露时间增加,桩身弯矩呈微小增长趋势;钢支撑拆除后,前排桩的弯矩变化集中在0.38H~0.96H(H为基坑开挖深度)。6)桩-锚-撑组合支护体系能够较好地限制基坑变形,选择合理的支撑预应力是该类基坑设计的关键。

轮辐式索承网格屋盖钢结构单道胎架施工技术

泰安体育场作为山东省泰安市的新地标,其钢结构屋盖采用轮辐式索承网格结构,通过68榀径向索和1道中央环索形成张拉结构体系,最大悬挑跨度为45 m。通过数值分析对施工过程进行了精细化稳定性分析,针对不规则构件吊装的工程技术难点,进行了吊装方案的设计与优化;考虑到成本控制与施工周期,极具创新性地采用了径向单道胎架作为屋盖施工过程中的临时支撑,结合工程实际情况设计了胎架转换结构,并对单道胎架整体在多种可能的荷载组合作用下进行验算与校核。通过对体育场屋盖施工全过程的模拟以及对安装过程中的重难点进行优化分析,为现场施工的安全顺利开展提供了技术保障,可为其他类似采用单道胎架施工方法的工程提供施工方案设计的新思路。