An Integrated Analysis on the Synergistic Reduction of Carbon and Pollution Emissions from China’s Iron and Steel Industry

Decarbonization and decontamination of the iron and steel industry(ISI),which contributes up to 15%to anthropogenic CO_(2) emissions(or carbon emissions)and significant proportions of air and water pollutant emissions in China,are challenged by the huge demand for steel.Carbon and pollutants often share common emission sources,indicating that emission reduction could be achieved synergistically.Here,we explored the inherent potential of measures to adjust feedstock composition and technological structure and to control the size of the ISI to achieve carbon emission reduction(CER)and pollution emission reduction(PER).We investigated five typical pollutants in this study,namely,petroleum hydrocarbon pollutants and chemical oxygen demand in wastewater,particulate matter,SO_(2),and NO_(x) in off gases,and examined synergies between CER and PER by employing cross elasticity for the period between 2022 and 2035.The results suggest that a reduction of 8.7%-11.7%in carbon emissions and 20%-31%in pollution emissions(except for particulate matter emissions)could be achieved by 2025 under a high steel scrap ratio(SSR)scenario.Here,the SSR and electric arc furnace(EAF)ratio serve critical roles in enhancing synergies between CER and PER(which vary with the type of pollutant).However,subject to a limited volume of steel scrap,a focused increase in the EAF ratio with neglection of the available supply of steel scrap to EAF facilities would lead to an increase carbon and pollution emissions.Although CER can be achieved through SSR and EAF ratio optimization,only when the crude steel production growth rate remains below 2.2%can these optimization measures maintain the emissions in 2030 at a similar level to that in 2021.Therefore,the synergistic effects between PER and CER should be considered when formulating a development route for the ISI in the future.

Eco-transformation of steel industry in China: from the perspective of industrial ecology and circular economy

Recently the behavior of human has resulted in the deterioration of global ecological environment, and global warming and environmental pollution have caused the occurrence of extreme events frequently If we repeat the reckless environmental overkill, civilization will enter a victous circle of decline and lose even the strength and vitality to live in harmony with the environment. At Present, China is in a speciat period of rapid economic develop- ment. Some enterprises focus on short-term profits and don＇t formulate long-term strategies. For example, with the rapid expansion of the steel industry, some serious problems have emerged. Based on principles of industrial ecology and the concept of circular economy, to develop a new development model, taking a new road to industrialization is very necessary. Re-examining the current steel enterprises, this＇ paper proposes the new methods of the integration of material, energy integration, water system integration and sharing of information and facilities. Through ecologi- calization of technology, system, and industrial structure and product structure adjustment, the eco-transformation of the modern steel industry will be gradually achieved in China

New Industrialization Path： The Strategic Choice of Chinese Iron and Steel Industry

The fact-developing iron and steel industry provides the base for China economy to grow continually, stably and healthily for many years. This paper analyzes the situation and the disparity, which the iron and steel industry faces, and attests that the new industrialization path is the strategic choice for the Chinese iron and steel industry to develop continuously, and carries on the thorough discussion to the connotation of this choice.

Does Environmental Regulation Weaken Industrial Competitiveness?Inspirations from China’s Iron and Steel Sector

China＇s economic growth is heavily influenced by exports, while reconciling environmental regulation and economic growth requires handling the relationship between environmental regulation and industrial competitiveness well. The effects of environmental regulation on industrial competitiveness are largely subject to the institutional design of environmental regulation. Despite numerous studies on the relationship between environmental regulation and industrial competitiveness, a consensus has yet to be reached. Aside from differences in research methodology, these studies failed to give sufficient consideration to the impact of environmental regulation on industrial competitiveness. Such effects can be negative or positive depending on the design of environmental regulatory policy. This paper has investigated the relationship between environmental regulation and the competitiveness of China＇s iron and steel industry and discovered that tighter environmental regulation does not diminish the competitiveness of the iron and steel industry since the policy design of environmental regulation accommodates the tolerance of advanced production capacity and includes a reasonable cost sharing mechanism. This discovery is of important reference for China to develop rational policy design to balance the relationship between environmental regulation and industrial competitiveness.

Highlights of Recent Advances in Refractories for Iron and Steel Industry in China

Recently procured outstanding achievements in iron and steel industry in China are presented by data or facts in steel output, energy consumption, technical and economical indicators and advanced technologies that are being adopted. The latest achievements in refractonries for this biggest user industry are reviewed, covering new refractories for CDQ coke oven, BF hearth, AOD Lining, long life tundish, SEN for clean steel making and regenerative reheating furnace . The reciprocal relationship is obvious that the rapid development of iron and steel industry has given an impetus to the advance of refractories industry, which in return has contributed greatly to the former.

An Optimized Oxygen System Scheduling With Electricity Cost Consideration in Steel Industry

As an essential energy resource in steel industry, oxygen is widely utilized in many production procedures. With different demands of the oxygen amount, a gap between the generation and consumption always occurs. Therefore, its related optimization and scheduling work along with the electricity cost to fill the gap has a great impact on daily production and efficient energy utilization in steel plant. Considering an oxygen system in a steel plant in China, a nonlinear programming model for oxygen system scheduling is proposed in this study, which concerns not only the practical characteristics of the energy pipeline network, but also the electricity cost acquired by a fitting regression modeling between the load of air separation units U+0028 ASU U+0029 and its corresponding electricity consumption. A set of constraints is formulated for restricting the practical adjusting capacity and filling the imbalance gap of oxygen. To solve the proposed scheduling model with electricity cost consideration, a particle swarm optimization U+0028 PSO U+0029 algorithm is then adopted. To verify the effectiveness of the proposed approach, a large number of experiments employing the real data from this plant are carried out, both for the fitting regression and the scheduling optimization phases. And the results demonstrate that such a practice-based solution successfully resolves the oxygen scheduling problem and simultaneously minimizes the electricity cost, which will be beneficial for the enterprise. © 2017 Chinese Association of Automation.

Emission Mitigation of CO_2 in Steel Industry: Current Status and Future Scenarios

The sustainable development against global warming is a challenge faced by societies at global level. For steel industry; the pressure of reducing CO2 emission is likely to last many years. During the past decades, the CO2 emission per ton steel has been reduced mainly due to the improvement of energy efficiency. Entering the 21st century, the steel manufacturing route must have three functions, namely, production of high performance steel products, conversion of energy, and treatment of waste. In the near future, it is expected that existing BF-BOF and EAF routes will be improved, in order to produce high performance steels, increase the use of scrap, and integrate steel industry with other industries for mitigating CO2 emission. In the long term, using carbon-free energy, reducing agents, and storing CO2 securely or converting CO2 into a harmless substance can be presumed for tremendous reduction in CO2 emission.

Clean Production of Steel and Refractories in China's Steel Industry

The paper describes the importance of clean production of steel and the relationships amongst sustaining development of steel industry, environment protection and the role of refractories in the clean production of steel. The main achievements and main shortcomings in the clean production of China ' s steel industry have been reviewed together with the introduction of the policy supporting system and the future development of clean production in China ' s steel industry.

Techniques for Treating Sulphuric Acid Pickling Waste Liquid of Steel Industry

Pickling waste liquid of the steel industry is included in National Hazardous Wastes Catalogue because of its high corrosion and large discharge. The techniques for treating pickling waste liquid （ H2SO4 ） in steel industry is summarized. The advantages, disadvantages and applied ranges of all kinds of control technologies are comparatively analysed. The research trends of techniques for treating pickling waste liquid （ H2SO4 ） are the resource reclamation technologies in future which is pointed out in the paper.

SUMMARY OF CHINA-MADE X-RAY THICKNESS GAUGES FOR STEEL INDUSTRIES

There are two kinds of China- made X- ray thickness gaugemeters i.e. dual beam- dual detector system and single beam- single detector system- SM series, the latter is used dominantly in Chinese steel industries. The performance comparison between domestic and foreign instruments as well as its developments and applications is presented in this paper.

THE STEEL INDUSTRY IN ARAB COUNTRIES

A brief introduction to Arab countries, in respect of their locations, populations, areas and mineral resources, was given. The development of steel industry in Am6 countries in last two decades was staled as a whole. And the steel industries in Egypt, Qatar, Saudi Arabia, United Arch Emirates (UAE), Morocco, Libya, Joanal, Tunisia, Syria, Iraq, Algeria and Bahrain were analyzed separately. Some development problems faced by Arab steel industry, such as steel market, natural resources, manpower and finance, were pointed out.

Current Situation and Prospect of High Performance Refractories for Iron and Steel Industry in China

The development,physicochemical properties and application effectiveness of new high performance refractory products used in iron and steel industry in recent years are summarizedThe new products include carbon-containing oxides,non-oxides,functional refractories,low cement and ultra-low cement castables etc.It is pointed out that quality of refractory products needs to be improved and high performance varieties be developed.Meanwhile,research should be done on composite materials and composite structures,equipment techniques and optimization control of refractory production should be strengthened as well.

A Glimpse of Iron and Steel Industry of China in Recent Years

The paper briefs the recent development of China＇ s Iron ＆ Steel Industry from the view of a refractorie., worker. Some data and statistics have been revealed in the paper including total output of steel, geological distribution of key steel enterprises, productivity, facilities, technical and economical indices as well as technical advance achieved in. the last ten years. Structural adjustment and consolidation occurred in China＇s Iron ＆ Steel industy has also been described. The views on how much steel is demanded in China in the near future advanced by a steel expert has been accepted as the conclusion of the paper.

Enhancing mergers and acquisition quality,accelerating technological innovation and achieving the second leap of China's steel industry

Over the past 10 years, China＇s steel industry has made a substantial development in terms of scale, and has finally become a steel giant in the world. In the upcoming 10 years, fundamental changes will be made with the economic growth in China. Against this background, China＇ s steel industry will shift from a rapid development to a slow but sound development. In order to fulfill the second leap of China＇s steel industry, based on its current developing status and characteristics, and from the perspective of both national and corporate development, mergers and acquisition are both effective ways to raise the quality of the existing stock of asset in the steel industry, while technological innovation is the solid foundation for its second leap.

The challenging conditions China's steel industry has to face and the possible way out

The challenging conditions to China's steel industry currently are:insufficiency of natural resources, namely iron ore and coking coal,overcapacity of existing facilities,overconsumption of energy and heavy impact on global environment.The healthy development of China's steel industry depends on how we could deal with these challenges.

Carbon dioxide emissions reduction technology and its application prospects in the steel industry

Fossil-fuel burning greenhouse gas induced global warming has been recognized as global environmental problems,reduce and ultimately control the energy production in the use of CO_2 emissions, global energy production will be a major challenge.As a highly intensive materials and energy,iron and steel enterprises,need to be invested to produce one ton of steel about two tons of material and 0.7 t of standard coal energy,and while producing two tons of CO_2.Therefore,reducing CO_2 emissions from iron and steel industry has become the focus of the global steel industry.This paper describes an integrated domestic and international measures to control carbon dioxide emissions research progress and future technology trends, with emphasis on the domestic steel industry emissions of carbon dioxide status of technology development and industrialization of implementation of the proposed on this basis,including dry quenching technology, gas,power generation,coal moisture control technology,blast furnace injection plastics technology,the use of coking process for treating municipal waste plastics technology,sintering heat generation,low pressure saturated steam for power generation,metallurgical slag heat recovery technology,coke oven gas hydrogen technology and the other key technologies energy saving technologies,including the development,promotion and popularization of the steel industry in China will be the CO_2 emission reduction technology direction and focus.At this stage,the Chinese steel industry can be improved the energy efficiency and recycling of waste heat and energy,reduce unit GDP,CO_2 emissions;but in the long run,should increase CO_2 capture and storage on the input of technology can possible effective control of the adverse effects of CO_2 emissions.

Alloy steel pipes and furnace tubes for petrochemical industry

The equipments and pipes serving at high temperature and pressure and the presence of hydrogen in the petrochemical industry are usually made of Cr-Mo steels.Cr9Mo pipes replacing Cr5Mo are widely used in many parts of/with high-sulfur crude oil refining equipment to meet the more demanding high temperature anticorrosion and oxidation resistance requirements.The mechanical property,creep rupture property and high temperature oxidation-resistant property of domestic Cr9Mo steel are at the same level as the similar foreign products.Three years applications indicate that domestic Cr9Mo steel can fully meet the service requirements of petrochemical industries.Finally,this paper presents the material selection guidelines for the key oil refining devices processing of low sulfur/high acid crude oil.

Waste heat recovery from hot steel slag on the production line:Numerical simulation,validation and industrial test

Waste heat recovery from hot steel slag was determined in a granular bed through the combination of numerical simulation and an industrial test method.First,the effective thermal conductivity of the granular bed was calculated.Then,the unsteady-state model was used to simulate the heat recovery under three different flow fields(O-type,S-type,and nonshielding type(Nontype)).Second,the simulation results were validated by in-situ industrial experiments.The two methods confirmed that the heat recovery efficiencies of the flow fields from high to low followed the order of Nontype,S-type,and O-type.Finally,heat recovery was carried out under the Nontype flow field in an industrial test.The heat recovery efficiency increased from~76%and~78%to~81%when the steel slag thickness decreased from 400 and 300 to 200 mm,corresponding to reductions in the steel slag mass from 3.96 and 2.97 to 1.98 t with a blower air volume of 14687 m^(3)/h.Therefore,the research results showed that numerical simulation can not only guide experiments on waste heat recovery but also optimize the flow field.Most importantly,the method proposed in this paper has achieved higher waste heat recovery from hot steel slag in industrial scale.