A separation phenomenon occurring during the drop weight tear test of commercial thick-walled API （American Petroleum Institute） X80 strip steel was investigated in this work. Microstructural analysis showed that th...A separation phenomenon occurring during the drop weight tear test of commercial thick-walled API （American Petroleum Institute） X80 strip steel was investigated in this work. Microstructural analysis showed that the band structure of bainite elongated along the rolling direction works as the initiation sites of separation. The propagation of separation can be promoted not only by the occurrence of the band structure of martensite/austenite constituent, prior austenite grain boundaries, and elongated bainite, but also by fine acicular ferrite and bainite. Wide separation formed in the former case, while the narrow one appeared in the latter case. acicular ferrite in thick-walled X80 pipeline steel in order Some methods were proposed to obtain fine and homogeneous to minimize the occurrence of separation.展开更多
Static strength finite element analysis was conducted to decrease the weight of a skeleton vehicle＇s frame. Results indicated that the maximum stress occurs on the front beam ＇s variable section area. Dynamic sensit...Static strength finite element analysis was conducted to decrease the weight of a skeleton vehicle＇s frame. Results indicated that the maximum stress occurs on the front beam ＇s variable section area. Dynamic sensitivity analysis elucidated the relationship between the maximum stress and the thickness of a particular beam,e. g.,top,middle,and bottom beam. Displacement was analyzed by the key part that influenced the maximum stress. Finally,the new plan using BS960 super-high-strength beam steel and the preferred beam thickness was compared with the original plan. New combinations of beam thickness were introduced on the basis of different purposes; the maximum responding light w eight ratio was 21%.展开更多
The corrosion behavior of 16Mn steel was studied in saturated H2S or H2S/CO2 solutions containing different Cl^-concentrations at 80℃.The microstructure and chemical composition of the corrosion products were investi...The corrosion behavior of 16Mn steel was studied in saturated H2S or H2S/CO2 solutions containing different Cl^-concentrations at 80℃.The microstructure and chemical composition of the corrosion products were investigated through scanning electron microscopy,energy-dispersive X-ray spectroscopy,EPMA,and X-ray diffraction.Results showed that the corrosion rate decreased with increasing Cl^-concentration in saturated H2S or H2S/CO2 solution at pH 4.Conversely,the corrosion rate increased with increasing Cl^-concentration in saturated H2S solution at pH 6.The relative H^＋concentration decreased because of the increase of Cl^-concentration at pH 4,and Cl^-acted as a catalyst in the corrosive medium at pH 6 because the net H^＋concentration decreased obviously compared with the condition at pH4.Cl^-promoted the formation of Fe-deficient iron sulfide at pH 4,and the opposite effect was observed in the nearly neutral solution.The corrosion rate increased firstly with increasing Cl^-concentration and then decreased in the saturated H2S/CO2solution at pH 6.The corrosion products were mainly composed of two kinds of iron sulfide.Sulfide FeS（1-x） was a kind of tetragonal crystal,whereas the other was the hexagonal/monoclinic iron sulfide Fe（1-x）S.The corrosion film that was mainly composed of FeS（1-x） did not confer a protective effect on the base metal.The atomic ratio of Fe/S was more than 1 for FeS（1-x）.The appearance of sulfide FeS（1-x） resembled a square block or small,needlelike,flocculent particles.The atomic ratio of Fe/S was less than 1 for Fe（1-x）S,and the corrosion film mainly composed of Fe（1-x）S conferred some protective property on the base metal.The sulfide FeS（1-x） exhibited a long claviform morphology with a hexagonal or quadrilateral cross-sectional shape.展开更多
A new type of hybrid welding method called resistance plug welding （RPW） was firstly adopted to achieve the connecting of dissimilar steel, mainly as for the poor welding characteristics of high strength stee...A new type of hybrid welding method called resistance plug welding （RPW） was firstly adopted to achieve the connecting of dissimilar steel, mainly as for the poor welding characteristics of high strength steel produced by increasing carbon, manganese, silicon, etc. Microstructures and mechanical properties of RPW joint were analyzed by optical microscope,micro-hardness test and shear tensile measurement. Experimental results indicate that the RPW joint has a rounded rectangle nugget ^ and the size is larger than elliptical nugget of resistance spot welding （RSW） jo in t; the hardness value of RPW joint is evenly distributed, accordingly there is no hard brittle phases ; the shear tensile strength o f RPW joint increases by 20% in comparison with RSW joint under the same welding conditions.展开更多
In the present study an attempt has been made to investigate the relationship between the variations in the fouling assemblage and corrosion behaviour of HSLA steel at three coastal locations in the Gulf of Mannar, In...In the present study an attempt has been made to investigate the relationship between the variations in the fouling assemblage and corrosion behaviour of HSLA steel at three coastal locations in the Gulf of Mannar, India, over a period of 24 months. Oyster fouling was dominant in the Tuticorin open sea, while barnacles were the major foulants in the Tuticorin harbour and Mandapam. The fouling load in the Tuticorin waters was higher when compared to the Mandapam waters. The corrosion rates decreased progressively with the immersion time at all three test locations. In the Tuticorin open sea, the corrosion rates were higher when compared to the other two locations throughout the study period. The surface of the coupons was characterized by crevices beneath the hard foulers in the Tuticorin harbour and Mandapam, whereas in the Tuticorin open sea, the coupons experienced crevices of a tunneling nature. The percentage of the loss of the tensile strength increased with time at all the test locations.展开更多
Oxide scale formation on a C-steel surface has been investigated using linear heating rates ranging from 0.1℃/min to 10℃/min at high temperatures. The studies on the oxide scale formation at high temperature (650℃)...Oxide scale formation on a C-steel surface has been investigated using linear heating rates ranging from 0.1℃/min to 10℃/min at high temperatures. The studies on the oxide scale formation at high temperature (650℃) at slower heating rate (0.1℃/min) shows that the kinetic regime is linear. X-ray diffraction measurements revealed that the scale constituents are significantly influenced by the heating rate. The adherence of the scale was improved by using slower heating rate (0.1℃/min-≤650℃), while above such degree the scale was susceptible to cracking and flaking out of the alloy surface. In fact, the development of oxide growth stresses can cause considerable scale cracking. As well, variation of the crystallite sizes under the aforementioned conditions might affect the scale stacking to the alloy surface. The secondary electron detector images of the oxide scale shows that the scale was imperfectly smooth and there were a number of voids and defects in the scale skin, especially at fast heating rate. This observation could be attributed to defects of the as-received alloy. In general, slower heating rate reduced the defects of the scale and improved its adherence.展开更多
In the present work, the corrosion behavior of base and welded API5L X-52 carbon steel coupons in synthetic ground water solution NS-4 was studied. Subsequently, the morphology and composition of the corrosion product...In the present work, the corrosion behavior of base and welded API5L X-52 carbon steel coupons in synthetic ground water solution NS-4 was studied. Subsequently, the morphology and composition of the corrosion product deposits were determined using scanning electron microscopy (SEM). Based on weight loss as well as Tafel’s measurements, increasing the sulfide ions content above 0.4 mM, had an inhibition effect on the corrosion behavior of carbon steel. According to EDAX analyses, increasing of sulfide concentration from 0.4 to 4 mM Na<sub>2</sub>S, the Fe/S ratio decreased from 12.02 at 0.4 mM to 2.6 at 4 mM Na<sub>2</sub>S.展开更多
In the past, blast-resistant designs for structures were often constructed with massive type structural systems, which relied more on brute strength than on finesse to achieve the required blast resistance. However, s...In the past, blast-resistant designs for structures were often constructed with massive type structural systems, which relied more on brute strength than on finesse to achieve the required blast resistance. However, structures composed of COLD-FORMED steel components, such as sheet metal and metal studs, have shown great promise in providing blast resistance with the added benefits of low cost and ease of construction. Some examples of using such structures to provide containment for package handling facilities (PHF) are described in the paper for situations where blast containment is needed, such as a potential package bomb being discovered during the package vetting process. Results from tests and analytic data are used to illustrate aspects of design peculiar to such types of applications. Designs for specific capacities of PHF are described.展开更多
The inhibition performance of 1-hydralazinophthalazine (HPZ) (1), and synthesized1-(2-[(5-methylfuran-2-yl)methylene)] hydrazono) phthalazine (MFHPZ) (2), 1-(phthalazin-1(2H)-one) [(pyridin-2-yl) ethylidene] hydrazone...The inhibition performance of 1-hydralazinophthalazine (HPZ) (1), and synthesized1-(2-[(5-methylfuran-2-yl)methylene)] hydrazono) phthalazine (MFHPZ) (2), 1-(phthalazin-1(2H)-one) [(pyridin-2-yl) ethylidene] hydrazone (ACPHPZ) (3) and (2-acetylthiophene hydrazono) phthalazine (ACTHPZ) (4) has been investigated for mild steel in 1 M HCl. Compound 4 shows maximum inhibition efficiency of 93% at 5.0 × 10-3 M concentration. The evaluation of thermodynamics and activation parameters indicated spontaneous adsorption of the inhibitor molecules which takes place through chemisorption. The adsorption of 3 and 2 follows Langmuir adsorption isotherm and Temkin adsorption isotherm for 4 and 1. The inhibitor efficiency was of the order 4 > 3 > 1 > 2. Impedance study for the representative inhibitor compounds 4 and 3 showed that decrease in charge transfer resistance is responsible for effective protection of mild steel surface by the tested inhibitor.展开更多
The corrosion behavior of a weathering steel SPA-C and two acid resistance steels（ S-TEN1 and ND）in sulfuric acid solution was investigated by using potentiodynamic polarization and weight loss measurement technique...The corrosion behavior of a weathering steel SPA-C and two acid resistance steels（ S-TEN1 and ND）in sulfuric acid solution was investigated by using potentiodynamic polarization and weight loss measurement techniques. Both potentiodynamic polarization and weight loss measurement tests indicated that corrosion resistance of these three alloy steels was as follows： ND ~ S-TEN1 〉 SPA-C. Surface analysis of the corroded samples conducted after the immersion test indicated that two layers were formed on the substrates, with the outer layer comprising FeSO4. H20 and the inner layer mainly comprising iron oxides. The addition of Cu, Cr, and Sb refined the corrosion products and improved the adhesion ability between the rust layer and the substrate.展开更多
This study analyzes acoustic emission （AE） signals during the intergranular corrosion （IGC） process of 316L stainless steel welded joints under different welding currents in boiling nitric acid. IGC generates seve...This study analyzes acoustic emission （AE） signals during the intergranular corrosion （IGC） process of 316L stainless steel welded joints under different welding currents in boiling nitric acid. IGC generates several AE signals with high AE activity. The AE technique could hardly distinguish IGC in stainless steel welded joints with different welding heat inputs. However, AE signals can effectively distinguish IGC characteristics in different corrosion stages. The IGC resistance of a heat-affected zone is lower than that of a weld zone. The initiation and rapid corrosion stages can be distinguished using AE results and microstructural analysis. Moreover, energy count rate and amplitude are considered to be ideal parameters for characterizing different IGC processes. Two types of signals are detected in the rapid corrosion stage. It can be concluded that grain boundary corrosion and grain separation are the AE sources of type 1 and type 2, respectively.展开更多
1-Phenyl-3-methylpyrazol-5-one (HPMP) was evaluated as corrosion inhibitor for mild steel in hydrochloric, nitric and perchloric acid solutions, using weight loss measurements at room temperature. HPMP was found to re...1-Phenyl-3-methylpyrazol-5-one (HPMP) was evaluated as corrosion inhibitor for mild steel in hydrochloric, nitric and perchloric acid solutions, using weight loss measurements at room temperature. HPMP was found to retard the corrosion rate of mild steel in hydrochloric and nitric acid solutions, while it aided the corrosion of same metal in perchloric acid solution. Corrosion rate decreased linearly with degree of surface coverage, and higher values of half-life were obtained for the coupons coated with HPMP inhibitor. The thicker the film of the HPMP coating on the metal, the more protection it gave to it, giving rise to the increase in inhibition efficiency.展开更多
文摘A separation phenomenon occurring during the drop weight tear test of commercial thick-walled API （American Petroleum Institute） X80 strip steel was investigated in this work. Microstructural analysis showed that the band structure of bainite elongated along the rolling direction works as the initiation sites of separation. The propagation of separation can be promoted not only by the occurrence of the band structure of martensite/austenite constituent, prior austenite grain boundaries, and elongated bainite, but also by fine acicular ferrite and bainite. Wide separation formed in the former case, while the narrow one appeared in the latter case. acicular ferrite in thick-walled X80 pipeline steel in order Some methods were proposed to obtain fine and homogeneous to minimize the occurrence of separation.
文摘Static strength finite element analysis was conducted to decrease the weight of a skeleton vehicle＇s frame. Results indicated that the maximum stress occurs on the front beam ＇s variable section area. Dynamic sensitivity analysis elucidated the relationship between the maximum stress and the thickness of a particular beam,e. g.,top,middle,and bottom beam. Displacement was analyzed by the key part that influenced the maximum stress. Finally,the new plan using BS960 super-high-strength beam steel and the preferred beam thickness was compared with the original plan. New combinations of beam thickness were introduced on the basis of different purposes; the maximum responding light w eight ratio was 21%.
基金Funded by National Natural Science Foundation of China(No.51765035)
文摘The corrosion behavior of 16Mn steel was studied in saturated H2S or H2S/CO2 solutions containing different Cl^-concentrations at 80℃.The microstructure and chemical composition of the corrosion products were investigated through scanning electron microscopy,energy-dispersive X-ray spectroscopy,EPMA,and X-ray diffraction.Results showed that the corrosion rate decreased with increasing Cl^-concentration in saturated H2S or H2S/CO2 solution at pH 4.Conversely,the corrosion rate increased with increasing Cl^-concentration in saturated H2S solution at pH 6.The relative H^＋concentration decreased because of the increase of Cl^-concentration at pH 4,and Cl^-acted as a catalyst in the corrosive medium at pH 6 because the net H^＋concentration decreased obviously compared with the condition at pH4.Cl^-promoted the formation of Fe-deficient iron sulfide at pH 4,and the opposite effect was observed in the nearly neutral solution.The corrosion rate increased firstly with increasing Cl^-concentration and then decreased in the saturated H2S/CO2solution at pH 6.The corrosion products were mainly composed of two kinds of iron sulfide.Sulfide FeS（1-x） was a kind of tetragonal crystal,whereas the other was the hexagonal/monoclinic iron sulfide Fe（1-x）S.The corrosion film that was mainly composed of FeS（1-x） did not confer a protective effect on the base metal.The atomic ratio of Fe/S was more than 1 for FeS（1-x）.The appearance of sulfide FeS（1-x） resembled a square block or small,needlelike,flocculent particles.The atomic ratio of Fe/S was less than 1 for Fe（1-x）S,and the corrosion film mainly composed of Fe（1-x）S conferred some protective property on the base metal.The sulfide FeS（1-x） exhibited a long claviform morphology with a hexagonal or quadrilateral cross-sectional shape.
文摘A new type of hybrid welding method called resistance plug welding （RPW） was firstly adopted to achieve the connecting of dissimilar steel, mainly as for the poor welding characteristics of high strength steel produced by increasing carbon, manganese, silicon, etc. Microstructures and mechanical properties of RPW joint were analyzed by optical microscope,micro-hardness test and shear tensile measurement. Experimental results indicate that the RPW joint has a rounded rectangle nugget ^ and the size is larger than elliptical nugget of resistance spot welding （RSW） jo in t; the hardness value of RPW joint is evenly distributed, accordingly there is no hard brittle phases ; the shear tensile strength o f RPW joint increases by 20% in comparison with RSW joint under the same welding conditions.
基金Supported by the Ministry of Environment and Forests,New Delhi for the Financial Support(Project Grant No.19-26/2003-RE)
文摘In the present study an attempt has been made to investigate the relationship between the variations in the fouling assemblage and corrosion behaviour of HSLA steel at three coastal locations in the Gulf of Mannar, India, over a period of 24 months. Oyster fouling was dominant in the Tuticorin open sea, while barnacles were the major foulants in the Tuticorin harbour and Mandapam. The fouling load in the Tuticorin waters was higher when compared to the Mandapam waters. The corrosion rates decreased progressively with the immersion time at all three test locations. In the Tuticorin open sea, the corrosion rates were higher when compared to the other two locations throughout the study period. The surface of the coupons was characterized by crevices beneath the hard foulers in the Tuticorin harbour and Mandapam, whereas in the Tuticorin open sea, the coupons experienced crevices of a tunneling nature. The percentage of the loss of the tensile strength increased with time at all the test locations.
文摘Oxide scale formation on a C-steel surface has been investigated using linear heating rates ranging from 0.1℃/min to 10℃/min at high temperatures. The studies on the oxide scale formation at high temperature (650℃) at slower heating rate (0.1℃/min) shows that the kinetic regime is linear. X-ray diffraction measurements revealed that the scale constituents are significantly influenced by the heating rate. The adherence of the scale was improved by using slower heating rate (0.1℃/min-≤650℃), while above such degree the scale was susceptible to cracking and flaking out of the alloy surface. In fact, the development of oxide growth stresses can cause considerable scale cracking. As well, variation of the crystallite sizes under the aforementioned conditions might affect the scale stacking to the alloy surface. The secondary electron detector images of the oxide scale shows that the scale was imperfectly smooth and there were a number of voids and defects in the scale skin, especially at fast heating rate. This observation could be attributed to defects of the as-received alloy. In general, slower heating rate reduced the defects of the scale and improved its adherence.
文摘In the present work, the corrosion behavior of base and welded API5L X-52 carbon steel coupons in synthetic ground water solution NS-4 was studied. Subsequently, the morphology and composition of the corrosion product deposits were determined using scanning electron microscopy (SEM). Based on weight loss as well as Tafel’s measurements, increasing the sulfide ions content above 0.4 mM, had an inhibition effect on the corrosion behavior of carbon steel. According to EDAX analyses, increasing of sulfide concentration from 0.4 to 4 mM Na<sub>2</sub>S, the Fe/S ratio decreased from 12.02 at 0.4 mM to 2.6 at 4 mM Na<sub>2</sub>S.
文摘In the past, blast-resistant designs for structures were often constructed with massive type structural systems, which relied more on brute strength than on finesse to achieve the required blast resistance. However, structures composed of COLD-FORMED steel components, such as sheet metal and metal studs, have shown great promise in providing blast resistance with the added benefits of low cost and ease of construction. Some examples of using such structures to provide containment for package handling facilities (PHF) are described in the paper for situations where blast containment is needed, such as a potential package bomb being discovered during the package vetting process. Results from tests and analytic data are used to illustrate aspects of design peculiar to such types of applications. Designs for specific capacities of PHF are described.
文摘The inhibition performance of 1-hydralazinophthalazine (HPZ) (1), and synthesized1-(2-[(5-methylfuran-2-yl)methylene)] hydrazono) phthalazine (MFHPZ) (2), 1-(phthalazin-1(2H)-one) [(pyridin-2-yl) ethylidene] hydrazone (ACPHPZ) (3) and (2-acetylthiophene hydrazono) phthalazine (ACTHPZ) (4) has been investigated for mild steel in 1 M HCl. Compound 4 shows maximum inhibition efficiency of 93% at 5.0 × 10-3 M concentration. The evaluation of thermodynamics and activation parameters indicated spontaneous adsorption of the inhibitor molecules which takes place through chemisorption. The adsorption of 3 and 2 follows Langmuir adsorption isotherm and Temkin adsorption isotherm for 4 and 1. The inhibitor efficiency was of the order 4 > 3 > 1 > 2. Impedance study for the representative inhibitor compounds 4 and 3 showed that decrease in charge transfer resistance is responsible for effective protection of mild steel surface by the tested inhibitor.
文摘The corrosion behavior of a weathering steel SPA-C and two acid resistance steels（ S-TEN1 and ND）in sulfuric acid solution was investigated by using potentiodynamic polarization and weight loss measurement techniques. Both potentiodynamic polarization and weight loss measurement tests indicated that corrosion resistance of these three alloy steels was as follows： ND ~ S-TEN1 〉 SPA-C. Surface analysis of the corroded samples conducted after the immersion test indicated that two layers were formed on the substrates, with the outer layer comprising FeSO4. H20 and the inner layer mainly comprising iron oxides. The addition of Cu, Cr, and Sb refined the corrosion products and improved the adhesion ability between the rust layer and the substrate.
基金supported by the National Basic Research Program of China (No. 2015CB057602)the Major Scientific and Technological Special Project of China (No. 2011ZX06004-009)
文摘This study analyzes acoustic emission （AE） signals during the intergranular corrosion （IGC） process of 316L stainless steel welded joints under different welding currents in boiling nitric acid. IGC generates several AE signals with high AE activity. The AE technique could hardly distinguish IGC in stainless steel welded joints with different welding heat inputs. However, AE signals can effectively distinguish IGC characteristics in different corrosion stages. The IGC resistance of a heat-affected zone is lower than that of a weld zone. The initiation and rapid corrosion stages can be distinguished using AE results and microstructural analysis. Moreover, energy count rate and amplitude are considered to be ideal parameters for characterizing different IGC processes. Two types of signals are detected in the rapid corrosion stage. It can be concluded that grain boundary corrosion and grain separation are the AE sources of type 1 and type 2, respectively.
文摘1-Phenyl-3-methylpyrazol-5-one (HPMP) was evaluated as corrosion inhibitor for mild steel in hydrochloric, nitric and perchloric acid solutions, using weight loss measurements at room temperature. HPMP was found to retard the corrosion rate of mild steel in hydrochloric and nitric acid solutions, while it aided the corrosion of same metal in perchloric acid solution. Corrosion rate decreased linearly with degree of surface coverage, and higher values of half-life were obtained for the coupons coated with HPMP inhibitor. The thicker the film of the HPMP coating on the metal, the more protection it gave to it, giving rise to the increase in inhibition efficiency.
