Ultra fine grinding of silver plant tailings of refractory ore using vertical stirred media mill

Ultra fine grinding of the plant tailings of a refractory silver ore was studied using a laboratory type vertical stirred media mill. Preliminary tests confirmed that ultra fine grinding substantially improves the extraction of silver from the tailings in cyanide leaching （i.e. 36% Ag extraction rate from the as-received tailings with d80 of 100 μm, c.f. 84% extraction rate after ultra fine grinding of the tailings with ds0 of 1.2 pro）. In the ultra fine grinding tests, the effects of ball diameter （2-4.5 mm）, stirring speed （200-800 r/m/n） and ball charge ratio （50%-80%） on the fineness of grind （ds0, ~tm） were investigated through a Box-Behnken design. Increasing stirrer speed and ball charge ratio decreased fineness of grind while larger balls resulted in the coarser products. The tests demonstrated that a fineness of grind less than 5 μm can be achieved under suitable conditions. Analysis of stress intensity indicated an optimum range of stress intensity of （0.8-2）× 10^- 3 μm for all power inputs.

Preparation of stable colloidal suspensions of superdisintegrants via wet stirred media milling

Superdisintegrants are cross-linked polymers that can be used as dispersants for fast release of drug nanoparticles from nanocomposite microparticles during in vitro and in vivo dissolution. Currently avail- able superdisintegrant particles have average sizes of approximately 5-130 μm, which are too big for drug nanocomposite applications. Hence, production of stable superdisintegrant suspensions with less than 5 μm particles is desirable. Here, we explore the preparation of colloidal suspensions of anionic and nonionic superdisintegrants using a wet stirred media mill and assess their physical stability. Sodium starch glycolate （SSG） and crospovidone （CP） were selected as representative anionic and nonionic superdisintegrants, and hydroxypropyl cellulose （HPC） and sodium dodecyl sulfate （SDS） were used as a steric stabilizer and a wetting agent/stabilizer, respectively. Particle sizing, scanning electron microscopy, and zeta potential measurements were used to characterize the suspensions. Colloidal superdisintegrant suspensions were prepared reproducibly. The extensive particle breakage was attributed to the swelling-induced softening in water. SSG suspensions were stable even in the absence of stabilizers, whereas CP suspensions required HPC-SDS for minimizing particle aggregation. These findings were explained by the higher absolute （negative） zeta potential of the suspensions of the anionic superdisintegrant （SSG） as compared with those of the nonionic superdisintegrant （CP）.

PRODUCTION OF PIGMENT NANOPARTICLES USING A WET STIRRED MILL WITH POLYMERIC MEDIA

Pigment nanoparticles with a size range of 10~100 nm were produced from large agglomerates via a stirred media mill operating in the wet-batch mode and using polymeric media. The effects of several operating variables such as the surfactant concentration, polystyrene media loading, and media size on the pigment size distribution of the product were studied. The process dynamics was also investigated. Dynamic light scattering and electron microscopy were used as the characterization techniques. The polymeric grinding media are found to be effective for the production of pigment nanoparticles. The experimental results suggest the existence of an optimum media size and surfactant concentration. A population balance model of the process reveals a transition from first-order breakage kinetics for rela-tively coarse particles to non-first-order kinetics, with a delay period, for the smaller particles. The model implies that large agglomerates split in a first-order fashion whereas the breakage of individual nanoparticles may depend on induced fatigue of the particles.

Effect of the Molecular Structure of Polymer Dispersants on Limestone Suspension Properties in Fine Grinding

Polymer dispersants are widely used as grinding aids to reduce the viscosity of mineral particle suspensions and to improve energy efficiency during fine grinding. The authors studied here the effects of polymer dispersants of different molecular structure on limestone suspension properties in wet stirred media milling. The polymers differed in their molecular weight and PDI （polydispersity index）. Two traditionally fractionated polymer dispersants having a high PDI （over 2） and one made by controlled radical polymerization having a low PDI （1.2） were tested. It was noticed that these dispersants worked as electrosteric stabilizers and prevented the agglomeration of ground limestone particles. Their addition allowed increased solids concentrations to be used in the grinding experiments and at the same time lowered the particle size and specific energy consumption. The particle sizes obtained were about 1 μm regardless of the dispersant or its dose. The dispersant with a low PDI reduced the viscosity more than did the high PDI dispersants. The results indicate that higher solids concentrations can be used at the same dispersant dose when a low PDI dispersant is used, leading to energy savings via increased throughput. Alternatively, a lower dose of low PDI polymer dispersant than of a high PDI polymer dispersant can be used at the same solids concentration.