Taking Heidaigou Open-cast Mine and Haerwusu Open-cast Mine in Zhungeer mining area as the research objects,this paper deeply analyzes the current mining status of the two mines.Based on the existing working line leng...Taking Heidaigou Open-cast Mine and Haerwusu Open-cast Mine in Zhungeer mining area as the research objects,this paper deeply analyzes the current mining status of the two mines.Based on the existing working line length,mining technology,transportation system,equipment configuration,transportation access and many other factors,it systematically discusses the feasibility of straightening the working line of adjacent open-cast mines.Through in-depth theoretical analysis,it establishes the mathematical model of impact indicators and cost calculation,and it is concluded that the work line straightening can be technically achieved.However,from the perspective of economic benefits,straightening the working line does not show obvious advantages.展开更多
Automatic straightening process is a nonlinear process, and affected by manyfactors. The straightening technology CAM system has been designed and built up to straightenshafts, which mainly consists of the straighteni...Automatic straightening process is a nonlinear process, and affected by manyfactors. The straightening technology CAM system has been designed and built up to straightenshafts, which mainly consists of the straightening technology's database and the model ofstroke-controlled precise straightening calculation model. The operational test of the CAM systemhas been passed.展开更多
Currently in China, the computing system of the straightening force of the six-rollers straightening machine generally follows the traditional computing system. The force status of the traditional computing system for...Currently in China, the computing system of the straightening force of the six-rollers straightening machine generally follows the traditional computing system. The force status of the traditional computing system for the straightening force deviates far away from the actual force status of the roller system in the six-rollers straightening machine. In the traditional system, the computing model of the straightening force of the six-roller straightening machine was based on the roller shape of hyperbola, which led to the length of the contacting line between the tube and the straightening roller to be excessively short, i.e., only 0.1~).2 of the length of the roller. Thus the constructed computing system has relatively large difference from the actual measured result. To solve the above problems, flattening straightening and bend straightening are analyzed on the basis of materials mechanics and bend beam theory, the roll er shape using the envelope method of A.I4.~e:mKoB is generated, and a new computing system for straightening force in six-rollers straightening machine is built. The roller shape of the straightening roller, on which the new computing system for the straightening force is based, is designed according to the envelope method under the condition of ideally full contacting between the tube and the roller body of the straightening roller, therefore the new computing model accords with the practical status of straightening force. According to the comparison of the new computing system with finite element method and the actual measured result of straightening force, it has been proved that the computation accuracy of the new computing system for straightening force satisfies the practical requirements of engineering. New six-rollers straightening machines are designed and manufactured according to the new calculation system, and the new machines not only have higher precision and quality, but also have adopted the force sensor and computer and combined with the new computing system for straightening force to realize the fully automatic adjustment of the straightening machine. The new six rollers straightening machine have obtained notable economical and social benefits.展开更多
Deformation behavior of slab at the straightening stage during continuous casting was simulated by the explicit dynamic finite element method,and the stress distribution along the width direction of the slab and its c...Deformation behavior of slab at the straightening stage during continuous casting was simulated by the explicit dynamic finite element method,and the stress distribution along the width direction of the slab and its change regularity at slab center during continuous casting were obtained.The influence of distribution and change of stress on the propagation of longitudinal cracks on slab surface was discussed.The results show that the tensional stress appears on slab surface at the inner arc side and the compressive stress appears on slab surface at the outer arc side at stages 6-8 in straightening zone during continuous casting.Longitudinal cracks generally appear on slab top surface and do not appear on slab bottom surface,which are also observed in industry.展开更多
A multi-point flexible straightening process characterized by reciprocating bending is proposed.Specifically,the process is analyzed in terms of deformation mechanism and verified by numerical simulations and physical...A multi-point flexible straightening process characterized by reciprocating bending is proposed.Specifically,the process is analyzed in terms of deformation mechanism and verified by numerical simulations and physical experiments of the straightening of a series of metal profiles with different materials and initial shapes.Further,the relationship between the bending radius and the times of reciprocating bending required to unify the curvature is discussed,and the distribution of residual stress after straightening is analyzed.The results show that the reciprocating bending process can eliminate the difference of the initial curvature,make the curvature of each section tend to be uniform;the times of reciprocating bending to reach the uniform curvature decreases with the decrease of bending radius.The straightness of the straightened profile obtained from the experiment and simulation is less than 0.2%,demonstrating a good feasibility of this method.展开更多
Straightening machine is widely used for improving the quality of the defective mild steel plates.In general,the capacity of straightening machine is affected by material properties,the initial shape of the incoming p...Straightening machine is widely used for improving the quality of the defective mild steel plates.In general,the capacity of straightening machine is affected by material properties,the initial shape of the incoming plate and the plastic ratio.The mechanics model describing the capacity of the machine was developed.The deviation of the straightening capacity curves was studied.Then,the presented model was evaluated by comparative study to filed production data.Finally,the influences of overstretch,straightening speed,strengthening coefficient,elastic modulus,width of the plate on the straightening capacity were studied.It is convenient to determine whether the plate can be straightened or not by a series of straightening capacity curves.The straightening speed,width of the plate and elastic modulus of the material are more sensitive to the straightening capacity than the strengthening coefficient.展开更多
The stress-strain curve of bending bar and the stress relax curve of AZ31 was obtained by a tension test using Gleeble-1500.The tension straightening process mainly consisted of the elastic loading-I and unloading sta...The stress-strain curve of bending bar and the stress relax curve of AZ31 was obtained by a tension test using Gleeble-1500.The tension straightening process mainly consisted of the elastic loading-I and unloading stage,the elastic loading-II and unloading stage,and the elastic-plastic loading stage,which were based on the stretch force change during straightening.The circular bar straightening under one-dimensional bending was investigated and assumed to be linear strain-hardening elastic-plastic material.According to the elastic-plastic mechanics theory,the mathematical displacement-force model of a tension straightening process established,on which was based,the predicted displacement of tension straightening for various original deflection was calculated.The tension straightening experiment for AZ31 magnesium was conducted under the guidance of the predicted displacement.The experiment results present good straightness when there is a stress relaxation phenomenon or the temperature of tension straightening is 25℃.展开更多
The microstructure and mechanical properties of aluminium alloy (AA 5083) processed through Repetitive Corrugation and Straightening (RCS) was studied. The RCS process consists of corrugating a flat specimen with a pa...The microstructure and mechanical properties of aluminium alloy (AA 5083) processed through Repetitive Corrugation and Straightening (RCS) was studied. The RCS process consists of corrugating a flat specimen with a pair of systematically grooved dies and straightening was done with two parallel flat dies. The aluminium samples were subjected to RCS process using two different die: Die I-semi grooved die with breath = height = 5 mm and θ = 30。 and Die II-semicircular profile with radius = 10 mm. The specimens were subjected to maximum 8 passes for die I but the other one went upto 14 pass. The grain refinement was studied from the microstructure examination using TEM. The mechanical properties such as tensile strength, hardness and the grain size were compared. The tensile strength and hardness were found increasing with respect to the number of passes. The tensile strength increased 25% in the sixth pass when compared to the parent material. But the strength and hardness values were reduced at 8th pass due to the surface cracks. The TEM studies showed that the Die-I is superior to Die-II in terms of grain refinement.展开更多
Based on the theory of conjugate revolving quadric theory,the analytic method of calculating the straightening roller curve in the procedure of straightening the bar has been given. Meanwhile,the equations,which descr...Based on the theory of conjugate revolving quadric theory,the analytic method of calculating the straightening roller curve in the procedure of straightening the bar has been given. Meanwhile,the equations,which describe roller curve and the longitudinal section,are given and simulated in computer. A brief method of designing and drawing the straightening roller curve is introduced.展开更多
The analytic-numerical hybrid model for calculating welding distortions in large welded structures is presented. Objective of the analytical model is the calculation of the plastic strains and their distribution after...The analytic-numerical hybrid model for calculating welding distortions in large welded structures is presented. Objective of the analytical model is the calculation of the plastic strains and their distribution after welding and thermal straightening process. The consideration of the essential physical relations is put into discussion. Afterwards the obtained plastic strains by the analytical calculation are loaded on an elastic FE-model of the structure and the distortions of the whole structure are predicted. The consideration of welding and thermal straightening scenarios and the assembling stages is done by taking into account the intermediate variation of the strain state at every processing step. The model is intended to be used for solving industrial tasks, i.e. intending acceptable precision and calculation time as well as low simulation costs. The application of the model is demonstrated on structures with many welds and straightening spots.展开更多
文摘Taking Heidaigou Open-cast Mine and Haerwusu Open-cast Mine in Zhungeer mining area as the research objects,this paper deeply analyzes the current mining status of the two mines.Based on the existing working line length,mining technology,transportation system,equipment configuration,transportation access and many other factors,it systematically discusses the feasibility of straightening the working line of adjacent open-cast mines.Through in-depth theoretical analysis,it establishes the mathematical model of impact indicators and cost calculation,and it is concluded that the work line straightening can be technically achieved.However,from the perspective of economic benefits,straightening the working line does not show obvious advantages.
文摘Automatic straightening process is a nonlinear process, and affected by manyfactors. The straightening technology CAM system has been designed and built up to straightenshafts, which mainly consists of the straightening technology's database and the model ofstroke-controlled precise straightening calculation model. The operational test of the CAM systemhas been passed.
文摘Currently in China, the computing system of the straightening force of the six-rollers straightening machine generally follows the traditional computing system. The force status of the traditional computing system for the straightening force deviates far away from the actual force status of the roller system in the six-rollers straightening machine. In the traditional system, the computing model of the straightening force of the six-roller straightening machine was based on the roller shape of hyperbola, which led to the length of the contacting line between the tube and the straightening roller to be excessively short, i.e., only 0.1~).2 of the length of the roller. Thus the constructed computing system has relatively large difference from the actual measured result. To solve the above problems, flattening straightening and bend straightening are analyzed on the basis of materials mechanics and bend beam theory, the roll er shape using the envelope method of A.I4.~e:mKoB is generated, and a new computing system for straightening force in six-rollers straightening machine is built. The roller shape of the straightening roller, on which the new computing system for the straightening force is based, is designed according to the envelope method under the condition of ideally full contacting between the tube and the roller body of the straightening roller, therefore the new computing model accords with the practical status of straightening force. According to the comparison of the new computing system with finite element method and the actual measured result of straightening force, it has been proved that the computation accuracy of the new computing system for straightening force satisfies the practical requirements of engineering. New six-rollers straightening machines are designed and manufactured according to the new calculation system, and the new machines not only have higher precision and quality, but also have adopted the force sensor and computer and combined with the new computing system for straightening force to realize the fully automatic adjustment of the straightening machine. The new six rollers straightening machine have obtained notable economical and social benefits.
基金Project(50634030) supported by the National Natural Science Foundation of ChinaProject(20090042120005) supported by the Doctorate Foundation of the Ministry of Education of ChinaProject(2006CB605208-1) supported by the State Basic Research Program of China
文摘Deformation behavior of slab at the straightening stage during continuous casting was simulated by the explicit dynamic finite element method,and the stress distribution along the width direction of the slab and its change regularity at slab center during continuous casting were obtained.The influence of distribution and change of stress on the propagation of longitudinal cracks on slab surface was discussed.The results show that the tensional stress appears on slab surface at the inner arc side and the compressive stress appears on slab surface at the outer arc side at stages 6-8 in straightening zone during continuous casting.Longitudinal cracks generally appear on slab top surface and do not appear on slab bottom surface,which are also observed in industry.
基金financially supported by the National Natural Science Foundation of China(No.52005431)the National Natural Science Foundation of Hebei Province,China(No.E2020203086)the National Major Science and Technology Project of China(No.2018ZX04007002).
文摘A multi-point flexible straightening process characterized by reciprocating bending is proposed.Specifically,the process is analyzed in terms of deformation mechanism and verified by numerical simulations and physical experiments of the straightening of a series of metal profiles with different materials and initial shapes.Further,the relationship between the bending radius and the times of reciprocating bending required to unify the curvature is discussed,and the distribution of residual stress after straightening is analyzed.The results show that the reciprocating bending process can eliminate the difference of the initial curvature,make the curvature of each section tend to be uniform;the times of reciprocating bending to reach the uniform curvature decreases with the decrease of bending radius.The straightness of the straightened profile obtained from the experiment and simulation is less than 0.2%,demonstrating a good feasibility of this method.
文摘Straightening machine is widely used for improving the quality of the defective mild steel plates.In general,the capacity of straightening machine is affected by material properties,the initial shape of the incoming plate and the plastic ratio.The mechanics model describing the capacity of the machine was developed.The deviation of the straightening capacity curves was studied.Then,the presented model was evaluated by comparative study to filed production data.Finally,the influences of overstretch,straightening speed,strengthening coefficient,elastic modulus,width of the plate on the straightening capacity were studied.It is convenient to determine whether the plate can be straightened or not by a series of straightening capacity curves.The straightening speed,width of the plate and elastic modulus of the material are more sensitive to the straightening capacity than the strengthening coefficient.
基金Sponsored by National Great Theoretic Research Project(2013CB632200)National Sci&Tech Support Project(2011BAE22B01-3)International Cooperation Project(2010DFR50010).
文摘The stress-strain curve of bending bar and the stress relax curve of AZ31 was obtained by a tension test using Gleeble-1500.The tension straightening process mainly consisted of the elastic loading-I and unloading stage,the elastic loading-II and unloading stage,and the elastic-plastic loading stage,which were based on the stretch force change during straightening.The circular bar straightening under one-dimensional bending was investigated and assumed to be linear strain-hardening elastic-plastic material.According to the elastic-plastic mechanics theory,the mathematical displacement-force model of a tension straightening process established,on which was based,the predicted displacement of tension straightening for various original deflection was calculated.The tension straightening experiment for AZ31 magnesium was conducted under the guidance of the predicted displacement.The experiment results present good straightness when there is a stress relaxation phenomenon or the temperature of tension straightening is 25℃.
文摘The microstructure and mechanical properties of aluminium alloy (AA 5083) processed through Repetitive Corrugation and Straightening (RCS) was studied. The RCS process consists of corrugating a flat specimen with a pair of systematically grooved dies and straightening was done with two parallel flat dies. The aluminium samples were subjected to RCS process using two different die: Die I-semi grooved die with breath = height = 5 mm and θ = 30。 and Die II-semicircular profile with radius = 10 mm. The specimens were subjected to maximum 8 passes for die I but the other one went upto 14 pass. The grain refinement was studied from the microstructure examination using TEM. The mechanical properties such as tensile strength, hardness and the grain size were compared. The tensile strength and hardness were found increasing with respect to the number of passes. The tensile strength increased 25% in the sixth pass when compared to the parent material. But the strength and hardness values were reduced at 8th pass due to the surface cracks. The TEM studies showed that the Die-I is superior to Die-II in terms of grain refinement.
文摘Based on the theory of conjugate revolving quadric theory,the analytic method of calculating the straightening roller curve in the procedure of straightening the bar has been given. Meanwhile,the equations,which describe roller curve and the longitudinal section,are given and simulated in computer. A brief method of designing and drawing the straightening roller curve is introduced.
文摘The analytic-numerical hybrid model for calculating welding distortions in large welded structures is presented. Objective of the analytical model is the calculation of the plastic strains and their distribution after welding and thermal straightening process. The consideration of the essential physical relations is put into discussion. Afterwards the obtained plastic strains by the analytical calculation are loaded on an elastic FE-model of the structure and the distortions of the whole structure are predicted. The consideration of welding and thermal straightening scenarios and the assembling stages is done by taking into account the intermediate variation of the strain state at every processing step. The model is intended to be used for solving industrial tasks, i.e. intending acceptable precision and calculation time as well as low simulation costs. The application of the model is demonstrated on structures with many welds and straightening spots.