Product Development of High Strength and Toughness Spring Flat Steel

With the continuous development of mechanical industry,higher requirements are put forward for the comprehensive properties of spring steel.The chemical composition and production process of spring flat steel are designed to meet the requirements of high strength and high toughness of spring flat steel,through the test,the product surface quality and internal quality all meet the national standards,the performance indicators to meet user requirements.

Microstructure and mechanical property of resistance spot welded joint of aluminum alloy to high strength steel with especial electrodes

Dissimilar material joining of 6008 aluminum alloy to H220 YD galvanized high strength steel was performed by resistance spot welding with especial electrodes that were a flat tip electrode against the steel surface and a domed tip electrode upon the aluminum alloy surface. An intermetallic compound layer composed of Fe2Al5 and FeAl3 was formed at the steel/ aluminum interface in the welded joint. The thickness of the intermetallic compound layer increased with increasing welding current and welding time, and the maximum thickness being 7. 0 μm was obtained at 25 kA and 300 ms. The weld nugget diameter and tensile shear load of the welded joint had increased tendencies first with increasing welding current （ 18 -22 kA） and welding time （ 50 - 300 ms）, then changed little with further increasing welding current （ 22 - 25 kA） and welding time （300 -400 ms）. The maximum tensile shear load reached 5.4 kN at 22 kA and 300 ms. The welded joint fractured through brittle intermetallic compound layer and aluminum alloy nugget.

Effect of Metallurgical Behaviour at the Interface between Ceramic and Interlayer on the Si_3N_4/1.25Cr-0.5Mo Steel Joint Strength

By using newly developed CuNi5~25Ti16~28 B rapldly solidifled brazing filler the joining of Si3 N4/1.25Cr-0.5Mo steel has been carried out with interlayer method. If employing the interlayer structure of steel (0.2 mm)/W (2.0 mm)/Ni(0.2 mm), the joint strength can be increased greatly compared with employing that of Ni/W/Ni, and the three point bend strength of the Joint shows the value of 261 MPa. The metallurgical behaviour at the interface between Si3N4 and the interlayer has been studied. It is found that Fe participated in the interfacial reactions between Si3N4 and the brazing filler at the Si3N4/steel (0.2 mm) interface and the compound Fe5Si3 was produced. However, since the reactions of Fe with the active Ti are weaker than those of Ni with Ti, the normal inter facial reactions were still assured at the interface of Si3N4/steel (0.2 mm) instead of Si3N4/Ni (0.2 mm), resulting in the improvement of the joint strength. The mechanism of the formation of Fe5Si3 is also discussed. Finally, some ideas to further ameliorate and simplify the interlayer structure are put forward.

Strength properties of xanthan gum and guar gum treated kaolin at different water contents

Nowadays,using biopolymer as a ground improvement method has become very popular.However,since biopolymers are organic and degradable,their long-term effect is not fully known.In this study,the effects of biopolymers on the mechanical behavior of kaolin clay were investigated through a comprehensive program of experiments.Two types of biopolymer,i.e.xanthan gum and guar gum were chosen to investigate the effect of biopolymer type.For this purpose,specimens were prepared using standard Proctor energy at four different water contents(25%,30%35%and 40%)with 0.5%,1%,1.5%and 2%biopolymer inclusions.The specimens were cured for 1 d,7 d,28 d and 90 d.Moreover,some of the specimens were kept in the curing room for 3 years to observe the long-term effect of the biopolymers.At the end of the curing periods,the specimens were subjected to unconfined compression test,and scanning electron microscopy(SEM)analysis was performed to observe the mechanism of strength improvement.The results revealed that the unconfined compressive strength(UCS)of the specimens treated with biopolymers increased in all biopolymer inclusion levels and water contents up to a 90-d curing period.For specimens containing xanthan gum,the maximum strength increase was observed at 25%water content and 2%xanthan gum with 90-d curing.The strength increased 5.23 times induced by xanthan gum addition when compared to the pure clay.Moreover,the increase in strength reached 8.53 times in specimens treated with guar gum.Besides,increasing water content caused more ductile behavior,thus increasing the axial deformation.

Residual Mechanical Properties and Explosive Spalling Behavior of Ultra-High-Strength Concrete Exposed to High Temperature

In order to explore the characteristics of ultra-high-strength concrete exposed to high temperature,residual mechanical properties and explosive spalling behavior of ultra-high-strength concrete( UHSC) and high strength concrete( HSC) exposed to high temperatures ranging from 20 ℃ to 800 ℃ were determined. The microstructure of the specimens after exposure to elevated temperature was analyzed by means of scanning electron microscope( SEM) and mercury intrusion porosimetry( MIP). The residual compressive strengths of UHSC and HSC were first increased and then decreased as temperature increased. After exposure to 800 ℃,the compressive strengths of UHSC and HSC were 24. 2 % and 22. 3 % of their original strengths at 20 ℃,respectively. The residual splitting tensile strengths of both UHSC and HSC were consistently decreased with the temperature increasing and were approximately 20% of their original strengths after 800 ℃. However,the residual fracture energies of both concretes tended to ascend even at 600 ℃. The explosive spalling of UHSC was more serious than that of HSC. Moisture content of the specimens governs the explosive spalling of both concretes with a positive correlations,and it is more pronounced in UHSC. These results suggest that UHSC suffers a substantial loss in load-bearing capacity and is highly prone to explosive spalling due to high temperature. The changes in compressive strength are due to the changes in the density and the pore structure of concrete. The probability and severity of explosive spalling of UHSC are much higher than those of HSC due to the higher pore volume in HSC.

Microstructures and Properties of 550 MPa Grade High Strength Thin-walled H-beam Steel

The microstructures and mechanical properties of 550 MPa grade lightweight high strength thin-walled H-beam steel were experimentally studied. The experimental results show that the microstructure of the air-cooled H-beam steel sample is consisted of ferrite, pearlite and a small amount of granular bainites as well as fine and dispersive V（C,N） precipitates. The microstructure of the water-cooled steel sample is consisted of ferrite and bainite as well as a small amount of fine pearlites. The microstructure of the water-cooled sample is finer than that of the air-cooled sample with the average intercept size of the surface grains reaching to 3.5 gna. The finish rolling temperature of the thin-walled high strength H-beam steel is in the range of 750 ~C-850 ~C. The lower the finish rolling temperature and the faster the cooling rate, the finer the ferrite grains, the volume fraction of bainite is increased through water cooling process. Grain refinement strengthening and precipitation strengthening are used as major strengthening means to develop 550 MPa grade lightweight high strength thin- walled H-beam steel. Vanadium partially soluted in the matrix and contributes to the solution strengthening. The 550 MPa grade high-strength thin-walled H-beam steel could be developed by direct air cooling after hot rolling to fully meet the requirements of the target properties.

Development of high-strength collapse-resistance casing series

Zhongyuan oilfields are mainly located in Dongpu depression,where the geological conditions were extremely complicated and the external stress is abnormally high,the pipe used may fail in the radial direction owing to well shrinkage caused by the creep of salt rock,leading catastrophic economic loss. Therefore this region has been wellkown as a touchstone for high collapse resistance casing since long before.In order to satisfy the requirement for high-collapse strength casing owing to the creep of salt bed stratum in Dongpu Depression region,BG140TT,BG150TT and BG160TT high-strength collapse resistance casing series were developed to better cope with the severe geological conditions.Among the casing series, a BG160TT non-API specification casing with collapse strength not less than 170 MPa were prepared.Up to present,all these high-strength collapse resistance casing have been successfully applied in the Dongpu Depression region.The research concept,mechanical properties,as well as application result were introduced in this paper.

Experimental investigation on strength and deformation of plain high-strength concrete under multiaxial stress state

To investigate the strength and deformation behavior of plain high-strength concrete （HSC） under muhiaxial stress states, a large static-dynamic true triaxial machine was employed, and muhiaxial tests were performed on 100 mm × 100 mm × 100 mm cubes concrete specimens. Friction-reducing pads were three-layer plastic membranes with glycerine in-between for the compressive loading plane. The tensile loading plane of concrete samples was processed by attrition machine, and then the samples were glued up with the loading plate with structural glue. Failure modes of specimens were described. The principal static compressive strengths, strains at the peak stress and stress-strain curves were measured, and the influence of stress ratios on them was analyzed as well. Experimental results show that the ratio of the compressive strength σ3f over the uniaxial compressive strengthfo depends on brittleness-stiffness of concrete besides stress state and stress ratios. The formula of Kupfer-Gerstle＇ s and Ottosen＇ s failure criterion for plain HSC under biaxial compression and muhiaxial stress state is proposed respectively.

Mechanical properties and microstructure of an α+β titanium alloy with high strength and fracture toughness

The Ti-Al-Sn-Zr-Cr-Mo-V-Si （Ti-62A） alloy, an alpha-beta alloy with high strength and fracture toughness, is currently used as an advanced structural material in aerospace and non-aerospace applications. Thermo-mechanical processes can be used to optimize the relationship between its strength and fracture toughness. A Ti-62A alloy bar can be machined through a transus β-forged plus α＋β solution treated and aged specimen with a lamellar alpha microstructure. The effects of heat treatment on the mechanical properties were discussed. Heat treatment provided a practical balance of strength, fracture toughness, and fatigue crack growth resistance. A comparison of the Ti-62A alloy with the Ti-62222S alloy under the same thermo-mechanical processing conditions showed that their properties are at the same level.

Design of a low-alloy high-strength and high-toughness martensitic steel

To develop a high strength low alloy （HSLA） steel with high strength and high toughness, a series of martensitic steels were studied through alloying with various elements and thermodynamic simulation. The microstructure and mechanical properties of the designed steel were investigated by optical microscopy, scanning electron microscopy, tensile testing and Charpy impact test. The results show that cementite exists between 500℃ and 700℃, M7C3 exits below 720℃, and they are much lower than the austenitizing temperature of the designed steel. Furthermore, the Ti（C,N） precipitate exists until 1280℃, which refines the microstructure and increases the strength and toughness. The optimal alloying components are 0.19% C, 1.19% Si, 2.83% Mn, 1.24% Ni, and 0.049% Ti; the tensile strength and the V notch impact toughness of the designed steel are more than 1500 MPa and 100 J, respectively.

Microstructures and mechanical properties of C-Mn-Cr-Nb and C-Mn-Si-Nb ultra-high strength dual-phase steels

The microstructures and mechanical properties of C-Mn-Cr-Nb and C-Mn-Si-Nb ultra-high strength dual-phase steels were studied by scanning electron microscopy （SEM）, transmission electron microscopy （TEM）, and tensile test. The results show that Si can promote the transformation of austenite （γ） to ferrite （α）, enlarge the （α＋γ） region, and increase the aging stability of martensite by inhibiting carbide precipitation. Adding Cr leads to the formation of retained austenite and martensite/austenite （M/A） constituents, as well as the decomposi- tion of martensite during the overaging stage. Both of the steels show higher initial strain-hardening rates and two-stage strain-hardening characteristics. The C-Mn-Si-Nb steel shows the higher strain-hardening rate than the C-Mn-Cr-Nb steel in the first stage; however, there is no significant difference in the second stage. Although the tensile strength and elongation of the two steels both exceed 1000 MPa and 15%, respectively, the comprehensive mechanical properties of the C-Mn-Si-Nb steel are superior.

Couple analysis on strength reduction theory and rheological mechanism for slope stability

Considering the rheological properties of rock and soil body,and exploiting the merit of strength reduction technique,a theory of couple analysis is brought forward on the basis of strength reduction theory and rheological properties.Then,the concept and the calculation procedure of the safety factor are established at different time.Making use of finite element software ANSYS,the most dangerous sliding surface of the slope can be obtained through the strength reduction technique.According to the dynamic safety factor based on rheological mechanism,a good forecasting could be presented to prevent and cure the landslide.The result shows that the couple analysis reveals the process of the slope failure with the time and the important influence on the long-term stability due to the rheological parameters.

High-temperature properties and microstructure of Mo microalloyed ultra-high-strength steel

The high-temperature mechanical properties and microstructure of forging billets of C-Si-Mn-Cr and C-Si-Mn-Cr-Mo ultra-high-strength cold-rolled steels（tensile strength≥1000 MPa,elongation≥10%） were studied.Through the comparison of reduction in area and hot deformation resistance at 600-1300°C,the Mo-containing steel was found to possess a higher strength and a better plasticity than the Mo-free one.The equilibrium phase diagram and atom fraction of Mo in different phases at different temperatures were calculated by Thermo-Calc software（TCW）.The results analyzed by using transmission electron microscopy and TCW show that precipitates in the Mo-containing steel are primarily M23C6,which promote pearlite formation.The experimental data also show that a lower ductility point existing in the Mo-free steel at 850°C is eliminated in the Mo-containing one.This is mainly due to the segregation of Mo at grain boundaries investigated by electron probe microanalysis（EPMA）,which improves the strength of grain boundaries.

A Double Network Hydrogel with High Mechanical Strength and Shape Memory Properties

Double network(DN)hydrogels as one kind of tough gels have attracted extensive at-tention for their potential applications in biomedical and load-bearing fields.Herein,we import more functions like shape memory into the conventional tough DN hydro-gel system.We synthesize the PEG-PDAC/P(AAm-co-AAc)DN hydrogels,of which the first network is a well-defined PEG(polyethylene glycol)network loaded with PDAC(poly(acryloyloxyethyltrimethyl ammonium chloride))strands,while the second network is formed by copolymerizing AAm(acrylamide)with AAc(acrylic acid)and cross-linker MBAA(N;N′-methylenebisacrylamide).The PEG-PDAC/P(AAm-co-AAc)DN gels exhibits high mechanical strength.The fracture stress and toughness of the DN gels reach up to 0.9 MPa and 3.8 MJ/m^3,respectively.Compared with the conventional double network hydrogels with neutral polymers as the soft and ductile second network,the PEG-PDAC/P(AAm-co-AAc)DN hydrogels use P(AAm-co-AAc),a weak polyelectrolyte,as the second network.The AAc units serve as the coordination points with Fe^3+ions and physically crosslink the second network,which realizes the shape memory property activated by the reducing ability of ascorbic acid.Our results indicate that the high mechanical strength and shape memory properties,probably the two most important characters related to the potential application of the hydrogels,can be introduced simultaneously into the DN hydrogels if the functional monomer has been integrated into the network of DN hydrogels smartly.

Microstructure and Mechanical Properties of Aer Met 100 Ultra-high Strength Steel Joints by Laser Welding

AerMet100 ultra-high strength steel plates with a thickness of 2 mm were welded using a COz laser welding system. The influences of the welding process parameters on the morphology and microstructure of the welding joints were investigated, and the mechanical property of the welding joints was analyzed. The experimental results showed that the fusion zone of welding joint mainly consisted of columnar grains and a fine dendrite substructure grew epitaxially from the matrix. With the other conditions remaining unchanged, a finer weld microstructure was along with the scanning speed increase. The solidification microstructure gradually transformed from cellular crystal into dendrite crystal and the spaces of dendrite secondary arms rose from the fusion line to the center of the fusion zone. In the fusion zone of the weld, the rapid cooling caused the formation of martensite, which led the microhardness of the fusion zone higher than that of the matrix and the heat affected zone. The tensile strength of the welding joints was tested as 1 700 MPa, which was about 87% of the matrix. However, the tensile strength of the welding joints without defects existed was tested as 1832 MPa, which was about 94% of the matrix.

Prediction of the residual strength of clay using functional networks

Landslides are common natural hazards occurring in most parts of the world and have considerable adverse economic effects. Residual shear strength of clay is one of the most important factors in the determination of stability of slopes or landslides. This effect is more pronounced in sensitive clays which show large changes in shear strength from peak to residual states. This study analyses the prediction of the residual strength of clay based on a new prediction model, functional networks（FN） using data available in the literature. The performance of FN was compared with support vector machine（SVM） and artificial neural network（ANN） based on statistical parameters like correlation coefficient（R）, Nash–Sutcliff coefficient of efficiency（E）, absolute average error（AAE）, maximum average error（MAE） and root mean square error（RMSE）. Based on R and E parameters, FN is found to be a better prediction tool than ANN for the given data. However, the R and E values for FN are less than SVM. A prediction equation is presented that can be used by practicing geotechnical engineers. A sensitivity analysis is carried out to ascertain the importance of various inputs in the prediction of the output.

Effect of SrCO_3 addition on the dynamic compressive strength of ZTA

Ceramic parts usually experience dynamic load in armor applications. Therefore, studying the dynamic behaviors of ceramics is important. Limited data are available on the dynamic behaviors of ceramics; thus, it is helpful to predict the dynamic strength of ceramics on the basis of their mechanical properties. In this paper, the addition of SrCO3 into zirconia-toughened alumina（ZTA） was demonstrated to improve the fracture toughness of ZTA due to the formation of the SrAl12O19（SA6） phase. The porosity of ZTA was found to be increased by the addition of SrCO3. These newly formed pores served as the nucleation sites of cracks under dynamic load; these cracks eventually coalesced to form damaged zones in the samples. Although the KIC values of the samples were improved, the dynamic strength was not enhanced because of the increase in porosity; in fact, the dynamic strength of ZTA ceramics decreased with the addition of SrCO3.

Influence of original microstructure on the transformation behavior and mechanical properties of ultra-high-strength TRIP-aided steel

The transformation behavior and tensile properties of an ultra-high-strength transformation-induced plasticity （TRIP） steel （0.2C-2.0Si-I.SMn） were investigated by different heat treatments for automobile applications. The results show that F-TRIP steel, a tradi- tional TRIP steel containing as-cold-rolled ferfite and pearlite as the original microstructure, consists of equiaxed grains of intercritical ferrite surrounded by discrete particles of M/RA and B. In contrast, M-TRIP steel, a modified TRiP-aided steel with martensite as the original mi- crostlucture, containing full martensite as the original microstructure is comprised of lath-shaped grains of ferrite separated by lath-shaped martensite/retained austenite and bainite. Most of the austenite in F-TRIP steel is granular, while the austenite in M-TRIP steel is lath-shaped. The volume fraction of the retained austenite as well as its carbon content is lower in F-TRIP steel than in M-TRIP steel, and austenite grains in M-TRIP steel are much finer than those in F-TRIP steel. Therefore, M-TRIP steel was concluded to have a higher austenite stability, re- sulting in a lower transformation rate and consequently contributing to a higher elongation compared to F-TRIP steel. Work hardening be- havior is also discussed for both types of steel.

Strength and failure characteristics of sandstone containing two circular holes filled with two types of inclusions under uniaxial compression

Plate shaped sandstones containing two fabricated circular holes that were filled with gypsum and high-strength concrete respectively were prepared for studying the effects of ligament length L ligament incline angle α, as well as filling modes on their strength properties and failure modes. The results show that the initial cracks can be categorized as wing crack, axial tensile crack and curved tensile crack. The failure modes of ligaments can be categorized as mode of single inclined crack, mode of single axial crack and mode of two parallel cracks. The final failure modes of all specimens can be categorized as the tension-shear mixed failure and shear failure. The strength of inclusions shows little influence on the final failure modes of specimens, while the failure modes vary with L and α. When α is a fixed value, the peak strength σc and elastic modulus Ec of tested specimens increase firstly with increasing L and reaches to the maximum value at L of 16 mm, then declines. When L is a fixed value, σc declines firstly and then turns to increase as α increases to 75° from 45°, while Ec increases linearly. The axial stress σp performs the similar variation trends with those of σc versus increasing L and α when ligaments fail.

Long-term Antibacterial Properties and Bond Strength of Experimental Nano Silver-containing Orthodontic Cements

The purpose of this study was to evaluate the long time antibacterial properties and shear bond strength of experimental nano silver-containing cements （NSC）. Nano silver base inorganic antibacterial powder was added to the reinforced glass ionomer cement at five different weight ratios to obtain a series of nano silver-containing cements, then the antibacterial properties of three orthodontic cement products and five NSC samples were evaluated by the direct contact test （DCT） and the agar diffusion test （ADT）. The DCT, which was based on turbidness determination of bacterial growth in 96-well microtiter plates, was performed in both fresh and aged for 1 day, 1 week, 2 weeks, 3 weeks, 4 weeks, 6 weeks, and 8 weeks tested materials. The shear bond strengthes of three orthodontic cement products and five NSC samples were examined using a universal testing machine. The ADT results indicated that there were no significant differences between NSCs and ORTHO LC fresh specimens. In the DCT experiment, all fresh silver nanoparticles-containing tested samples presented powerful antibacterial properties, but they gradually lost the effective antimicrobial agents with the extension of aging time. Finally, none of the tested materials maintained its antibacterial property after aging for 8 weeks. A gradually decreasing trend of bond strength presented with the increasing incorporation of nano silver base inorganic antibacterial powder into the glass ionomer cement, even though all the tested material specimens reached the ideal bond strength range. We may conclude that NSCs can contribute to decrease the demineralization rate around brackets without compromising bond strength.