Effect of Types and Orders of Electromagnetic Field Finite Element Meshes on Power Communication Harmonic Parameters Calculation Results of Tubular Hydrogenerators

In generator design field,waveform total harmonic distortion(THD)and telephone harmonic factor(THF)are parameters commonly used to measure the impact of generator no-load voltage harmonics on the power communication quality.Tubular hydrogenerators are considered the optimal generator for exploiting low-head,high-flow hydro resources,and they have seen increasingly widespread application in China's power systems recent years.However,owing to the compact and constrained internal space of such generators,their internal magnetic-field harmonics are pronounced.Therefore,accurate calculation of their THD and THF is crucial during the analysis and design stages to ensure the quality of power communication.Especially in the electromagnetic field finite element modeling analysis of such generators,the type and order of the finite element meshes may have a significant impact on the THD and THF calculation results,which warrants in-depth research.To address this,this study takes a real 34 MW large tubular hydrogenerator as an example,and establishes its electromagnetic field finite element model under no-load conditions.Two types of meshes,five mesh densities,and two mesh orders are analyzed to reveal the effect of electromagnetic field finite element mesh types and orders on the calculation results of THD and THF for such generators.

STRESS FIELD ANALYSIS OF EXTRA-HEIGHT FORGING DIE USING FINITE ELEMENT METHOD

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Finite element analysis of temperature and stress fields during selective laser melting process of Al−Mg−Sc−Zr alloy

A 3D finite element model was established to investigate the temperature and stress fields during the selective laser melting process of Al−Mg−Sc−Zr alloy.By considering the powder−solid transformation,temperaturedependent thermal properties,latent heat of phase transformations and molten pool convection,the effects of laser power,point distance and hatch spacing on the temperature distribution,molten pool dimensions and residual stress distribution were investigated.Then,the effects of laser power,point distance and hatch spacing on the microstructure,density and hardness of the alloy were studied by the experimental method.The results show that the molten pool size gradually increases as the laser power increases and the point distance and hatch spacing decrease.The residual stress mainly concentrates in the middle of the first scanning track and the beginning and end of each scanning track.Experimental results demonstrate the accuracy of the model.The density of the samples tends to increase and then decrease with increasing laser power and decreasing point distance and hatch spacing.The optimum process parameters are laser power of 325−375 W,point distance of 80−100μm and hatch spacing of 80μm.

3-D finite element modeling for evolution of stress field and interaction among strong earthquakes in Sichuan-Yunnan region

Based on the latest achievement about activities of geological structure, a 3-D finite-element model containing four layers of upper crust, lower crust (two layers) and upper mantle is established in the paper. By repeated tests and revisions, the boundary conditions of the model are determined. And then the background stress field, the stress field caused by fault creep and the stress field triggered by strong earthquake in Sichuan-Yunnan region, as well as their dynamic variations are calculated. The results indicate that the latter earthquake often occurs in the area with positive Coulomb rupture stress change associated with the former one, the former earthquake has a triggering effect on the latter one to a certain extent, and strong earthquake often occur in groups under the background of high stress, which is of great significance for distinguishing seismic anomalies, as well as for improving the level of earthquake prediction.

Genetic algorithm-finite element method inversion of the factors determining the recent tectonic stress field of part of East Asia area

Genetic algorithm finite element method (GA FEM) is applied to the study of tectonic stress field of part of East Asia area. From the observed stress distribution, 2 D elastic plane stress inversion is made to deduce the boundary forces and investigate controlling factors. It is suggested that the continent continent collision is the dominant factor controlling the Chinese tectonic stress field. The ocean continent convergence along the subduction zone is an important factor. There exists tensile boundary force along the marginal sea.

Finite element analysis on temperature field and residual stress of welding assembly for I-beam and end-plate

Based on full scale model of 1-beam and end-plate welding assembly with medium plate, welding temperature field and residual stress were simulated, infrared thermometers were employed to measure the real-time temperature Jbr verification purposes. Results show that the measured thermal cycle curves match well with the simulation result. Simulation results of welding residual stress indicate that the values of longitudinal and transverse stress on the upper surface of the plate are higher than the normal stress; higher tensile stresses exist at the end of the web weld toes and in the central area of the flange weld toes. The dangerous zones are located at the central areas of weld toes of the flange welds and near weld toes of the web welds.

Effects of Curved Periacetabular Osteotomy on the Stress Fields of the Pubic Rami and Ischium: A Finite Element Model Analysis

Background: Postoperative pubic or ischial stress fracture may be a complication after curved periacetabular osteotomy (CPO). The discontinuity of the superior pubic rami is a risk factor for this complication. We investigated the stress field differences in standing and sitting positions after CPO. Methods: We used finite element analysis to assess the effects of inferior pubic rami and ischial fractures with or without discontinuity of superior pubic rami. We used the “union model”, obtained from a bony union at the osteotomy site of the superior pubic rami from 38-year-old woman who had undergone CPO for left hip dysplasia. We deleted the bony union region and created a discontinuity in the superior pubic rami equal to the non-union, creating the “discontinuity model”. We compared the stress field and stress value in the simulated standing and half weight-bearing positions on the operative side, one-legged standing position on the non-operative side, and the sitting position. Findings: In 4 cases, the inferior rami experienced the highest stress. Stress values in the discontinuity model were higher than those in the union model: 1.7 times in the case of one-legged standing on the operative side, 2.4 times in the case of half weight-bearing on the operative side, 3.8 times in the case of one-legged standing on the non-operative side, and 2.0 times in the sitting position, respectively. Interpretation: We recommend patients delay weight bearing on the operative side, avoid the sitting position as long as possible, and sit down slowly to prevent inferior pubic rami and ischial fractures after CPO.

Finite Element Analysis on Plane Stress Crack Growth in a Power-Law Hardening Material

Aim To determine numerically the field characteristics in the vied at the tip of a place crack growing steadily in a power-law hardening material. Meteods. Methods on the Euler mode and small-scale yield assumption, the numerical results were given by nonlinear finite element analysis. Results The numerical results of the shape of the active plastic sone, the angular distribution of stresseses and Clack tip opening displacement (CTOD) in the vicinity at the hp of the steadily groWing CraCk are determined. Conclusion The comparison between the numerical results given by the present wort and those given by analytic asymptotic analysis shows that the present work reached a very high accuracy.

Calculation of Transient Stress Field During Laser Transformation Hardening Process

A thermal elastic-plastic Two-D finite element model to calculate the transient stress field during laser transformation hardening process was developed in this paper. The mechanical properties of material, Young’s module E, Poisson’s ratio v, yield limit s2 and thermal expansion coefficient a are all considered to change with temperature. The equivalent expansion method was used to deal with the problem with phase transformation. A program to calculate the transient stress field was developed using FORTRAN language. The transient and residual stress fields during CO2 laser transformation hardening process of MoCu nodular iron were calculated. The residual stress fields were measured using X-ray diffraction method. The calculated residual stress field of laser transformation hardened MoCu nodular iron is in good agreement with the experimental result.

A 3D finite element modeling on the relationship between crustal stress and earthquake activity in Liaoning and its vicinity

Based on the latest result in research on 3D seismic wave velocity structure of crust and uppermost mantle and taking geological setting and fracture zones into consideration, a 3D geological model for the studied region is built up. The boundary constraint and force loading boundary condition for the model are determined according to the characteristics of crustal stress field deduced from earthquake focal mechanism and in-situ stress measurement data. Using linear elastic material model a 3D finite element modeling is conducted to study the characteristics of crustal stress field. A comparison analysis between the simulated stress field and earthquake locations reveals that the moderate and strong earthquakes generally occurred in the zones with high shear stress gradient. Furthermore, the paper notices a few potential earthquake-prone regions.

Finite element analysis of pressure on 2024 aluminum alloy created during restricting expansion-deformation heat-treatment

Metals heat-treated under high pressure can exhibit different properties. The heat-induced pressure on 2024 aluminum alloy during restricting expansion-deformation heat-treatment was calculated by using the ABAQUS finite element software, and the effects of the mould material properties, such as coefficient of thermal expansion （CTE）, elastic modulus and yield strength, on the pressure were discussed. The simulated results show that the relatively uniform heat-induced pressure, approximately 503 MPa at 500 ℃, appears on 2024 alloy when 42CrMo steel is as the mould material. The heat-induced pressure increases with decreasing the CTE and the increases of elastic modulus and yield strength of the mould material. The influences of the CTE and elastic modulus on the heat-induced pressure are more notable.

Numerical Simulation of Temperature Field and Thermal Stress Field of Work Roll During Hot Strip Rolling

Based on the thermal conduction equations, the three-dimensional （3D） temperature field of a work roll was investigated using finite element method （FEM）. The variations in the surface temperature of the work roll during hot strip rolling were described, and the thermal stress field of the work roll was also analyzed. The results showed that the highest roll surface temperature is 593 ℃, and the difference between the minimum and maximum values of thermal stress of the work roll surface is 145.7 MPa. Furthermore, the results of this analysis indicate that temperature and thermal stress are useful parameters for the investigation of roll thermal fatigue and also for improving the quality of strip during rolling.

COUPLED NUMERICAL SIMULATION ON COLD ROLLER'S TEMPERATURE FIFLD-PHASE TRANSFORMATION - STRESS FIELD DURING ITS QUENCHING PSOCESS

Complicated changns occur inside the steel parts during quenching process. The abruptly changed boundary conditions make the temperature field,micro - structure and stress field change dramatically in very short time, and these variables take a contact interactions in the whole process. In this paper, a three dimensional non - linear mathematical model for queeching process has been founded and the numerical simulation on temperature field,microstructre and stress field has been realized.In the FEM analysis, the incremental iteration method is used to deal with such complicated nonlinear as boundary nonlinear, physical property nonlinear,transformation nonlinear etc.The effect of stress on transformation kinetics has been considered in the calculation of microstructure. In the stress field anal- ysis,a thermo- elasto - plastic model has been founded, which considers such factors as transforma- tion strain,transformation plastic strain, themal strain and the effect of temperature and transforma- tion on mechanical propertier etc. The transient temperature field, microstructure distribution and stress field of the roller on any time can be displayed vividly,and the cooling curve and the changes of stress on any position can also be given.

Evolution of residual stress field in 6N01 aluminum alloy friction stir welding joint

Based on the characteristics of friction stir welding( FSW) and Coulomb friction work theory,the residual stresses field of FSW joints of 6 N01 aluminum alloy( T5),which was used in high speed train,were calculated by using the ANSYS finite element software. During the FEM calculation,the dual heat source models namely the body heat source and surface heat source were used to explore the evolution law of the welding process to the residual stress field. The method of ultrasonic residual stress detecting was used to investigate the residual stresses field of the 6 N01 aluminum alloy FSW joints. The results show that the steady-state temperature of 6 N01 aluminum alloy during FSW is about 550 ℃,and the temperature mutates at the beginning and at end of welding. The longitudinal residual stress σ_x is the main stress,which fluctuates in the range of-25 to 242 MPa. Moreover,the stress in the range of shaft shoulder is tensile stress that the maximum tensile stress is 242 MPa,and the stress in the outside of shaft shoulder is compressive stress that the maximum compressive stress is 25 MPa. The distribution of the tensile stress in the welding nugget zone( WNZ) is obviously bimodal,and the residual stress on the advancing side is higher than that on the retreating side. With the increasing of the welding speed,the maximum temperature decreased and the maximum residual stress decreased when the pin-wheel speed kept constant. With the increasing of the pin-wheel speed,the maximum temperature of the joint increased and the maximum residual stress increased when the welding speed was constant. The experimental results were in good agreement with the finite element results.

Three dimensional tectonic stress field in North China

According to the latest data of geological structure, geophysics, in-situ stress measurement and focal mechanism,3-D tectonic stress field model in North China is built and 3-D tectonic stress field pattern of North China aresimulated by finite element method. Then the overall characteristics and regional specific feature of North Chinaare studied. Finally, the influences of the valid dynamic boundary conditions of North China Block, active faultsand the inhomogeneity of crustal medium on tectonic stress field of North China are investigated.

Shakedown Criterion Employing Actual Residual Stress Field and Its Application in Numerical Shakedown Analysis

Construction of the static admissible residual stress field and searching the optimal field are key tasks in the shakedown analysis methods applying the static theorem. These methods always meet dimension obstacles when dealing with complex problems. In this paper, a novel shakedown criterion is proposed employing actual residual stress field based on the static shakedown theorem. The actual residual stress field used here is produced under a specified load path, which is a sequence of proportional loading and unloading from zero to all the vertices of the given load domain. This ensures that the shakedown behavior in the whole load domain can be determined based on the theorem proposed by K6nig. The shakedown criterion is then implemented in numerical shakedown analysis, The actual residual stress fields are calculated by incremental finite element elastic-plastic analysis technique for finite deformation under the specified load path with different load levels. The shakedown behavior and the shakedown limit load are determined according to the proposed criterion. The validation of the criterion is performed by a benchmark shakedown example, which is a square plate with a central hole under biaxial loading. The results are consistent with existing results in the literatures and are validated by full cyclic elastic-plastic finite element analysis. The numerical shakedown analysis applying the proposed criterion avoids processing dimension obstacles and performing full cyclic elastic-plastic analysis under arbitrary load paths which should be accounted for appearing. The effect of material model and geometric changes on shakedown behavior can he considered conveniently.

Temperature and stress fields of multi-track laser cladding

Based on genetic algorithm and neural network algorithm,the finite element analyses on the temperature fields and stress fields of multi-track laser cladding were carried out by using the ANSYS software.The results show that,in the multi-track cladding process,the temperature field ellipse leans to the cladding formed,and the front cladding has preheating function on the following cladding.During cladding,the longitudinal stress is the largest,the lateral stress is the second,and the thickness direction stress is the smallest.The center of the cladding is in the tensile stress condition.The longitudinal tensile stress is higher than the lateral or thickness direction stress by several times,and the tensile stress achieves the maximum at the area of joint between the cladding and substrate.Therefore,it is inferred that transversal crack is the most main crack form in multi-track laser cladding.Moreover,the joint between cladding and substrate is the crack sensitive area,and this is consistent with the actual experiments.

Three dimensional K-Tz stress fields around the embedded center elliptical crack front in elastic plates

Through detailed three-dimensional （3D） finite element （FE） calculations, the out-of-plane constraints Tz along embedded center-elliptical cracks in mode I elastic plates are studied. The distributions of Tz are obtained near the crack front with aspect ratios （a/c） of 0.2, 0.4, 0.5, 0.6, 0.8 and 1.0. Tz decreases from an approximate value of Poisson ratio v at the crack tip to zero with increasing normalized radial distances （r/a） in the normal plane of the crack front line, and increases gradually when the elliptical parameter angle φ changes from 0° to 90°at the same r/a. With a/c rising to 1.0, Tz is getting nearly independent of φ and is only related to r/a. Based on the present FE calculations for Tz, empirical formulas for Tz are obtained to describe the 3D distribution of Tz for embedded center-elliptical cracks using the least squares method in the range of 0.2 ≤ a/c ≤ 1.0. These Tz results together with the corresponding stress intensity factor K are well suitable for the analysis of the 3D embedded centerelliptical crack from field, and a two-parameter K-Tz principle is proposed.

Finite element synthesized analysis of the forming process of spiral welded pipe

Numerical simulation concerning the forming and welding process of spiral welded pipe was conducted, which included three steps ： the first step was the stress analysis when the spiral was formed, and then the stress was regarded as initial condition of melding during the temperature field analysis in the process of welding, the last step was the thermal stress analysis of the weld seam after the welding was over. Moreover, when the steel strip was pushed, the stress was also calculated by non-linearity contact technology using Abaqus Software. By finite element modeling and calculating of the forming and welding process of the spiral welded pipe, the key points of the multi-fields synthetic simulating were studied and discussed.

Numerical simulation of the crustal stress field by using data of deep geophysical exploration in the northern part of North China

DSS data of the last twenty years and more in the northern part of North China are further interpreted, and combined with other geological and geophysical data, the crustal model for the 3 D finite element method is built after straticulate crustal structure and elastic mechanics parameters are obtained. Referring to regional tectonic stress field and taking the effect of gravity into account, the paper constrains properly the model boundary and then computes the displacement of each nodal point and the strain and stress of each element by using the program from the 3 D linear elastic finite method. The relationship between the distribution feature of the crustal stress field and seismicity is discussed on the basis of analyzing contour maps of maximum principal compressive stress in the upper, middle and lower crusts.