NUMERICAL SIMULATION OF STRESS-STRAIN DISTRIBUTIONS FOR WELD METAL SOLIDIFICATION CRACKING IN STAINLESS STEEL

This paper analyzed the characteristics of welding solidification crack of stainless steels,and clearly re- vealed the the of the deformation in the molten - the pool and the solidification shrinkage on the stress - strain fields in the trail of molten - weld pool.Moreover, rheologic properties of the alloys in solid - liquid zone were also obtained by measuring the hading and unloading deform curves of the steels.As a result, a numerical model for simulation of stress - strain distributions of welding solidifi- cation crack was developed. On the basis of the model,the thesis simulated the driving force of solidifi- cation crack of stainless steels, that is, stress - strain fields in the trail of molten-weld pool with fi- nite element method.

Modeling and simulation of 3D thermal stresses of large-sized castings in solidification processes

When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by thermal stress often appear during solidification process as these castings are produced, which results in failure of castings. Therefore predicting the effects of technological parameters for production of castings on the thermal stress during solidification process becomes an important means. In this paper, the mathematical models have been established and numerical calculation of temperature fields by using finite difference method (FDM) and then thermal stress fields by using finite element method (FEM) during solidification process of castings have been carried out. The technological parameters of production have been optimized by the results of calculation and the defects of hot cracking have been eliminated. Modeling and simulation of 3D thermal stress during solidification processes of large-sized castings provided a scientific basis, which promoted further development of advanced manufacturing technique.

Numerical simulation of the tropical Pacific response to equatorial wind stress anomalies

The results of the tropical Pacific response to the sudden onset of the equatorial wind stress anomalies are discussed. The ocean model is a barotropic, non-linearized one that includes reduced-gravity and an equation for the temperature of the ocean mixed-layer. The experiments are based on a state of equilibrium reached through a long running under the action of annual mean wind stress. There are two kinds of westward wind intensity regions: the whole tropical Pacific and the western tropical Pacific, which are all between latitude 6. 8癗 and 6. 8癝.In these cases, the results show that the positive sea surface temperature (SST) anomalies in the Eastern Pacific and the negative SST anomalies in the Western Pacific are produced, and the positive SST anomalies propagate eastward, just as those observed during the actual El Nino phenomena. The propagations of the Kelvin waves and Rossby waves in the ocean are discussed.Another experiment is also carried out in simulating the process of the decay of El Nino event after the weakened Equatorial Pacific eastern winds returned to normal. The results are similar to the observations, too.

NUMERICAL ANALYSIS AND COMPUTER SIMULATION OF FORMATION OF RESIDUAL STRESSES IN GRINDING PROCESS

A theoretical method of solution for residual stresses in ground surface is developed. A new model for analysing the residual stresses is proposed, and a finite element analysing software for solution of two dimension thermal elasto plastic problem with moving loading is developed. Numerical analysis and computer simulation of formation of residual stresses in grinding process are conducted by means of this software. The theoretical basis is provided for controlling residual stresses of machined surface, and for precisely machining.

MD simulation of a copper rod under thermal shock

In this paper, thermoelastic problem of onedimensional copper rod under thermal shock is simulated using molecular dynamics method by adopting embedded atom method potential. The rod is on axis x, the left outermost surface of which is traction free and the right outermost surface is fixed. Free boundary condition is imposed on the outermost surfaces in direction y and z. The left and right ends of the rod are subjected to hot and cold baths, respectively. Temperature, displacement and stress distributions are obtained along the rod at different moments, which are shown to be limited in the mobile region, indicating that the heat propagation speed is limited rather than infinite. This is consistent with the prediction given by generalized thermoelastic theory. From simulation results we find that the speed of heat conduction is the same as the speed of thermal stress wave. In the present paper, the simulations are conducted using the large-scale atomic/molecular massively parallel simulator and completed visualization software.

DEVELOPMENT AND APPLICATION OF ADAPTIVE MESH TECHNIQUE IN THREE DIMENSIONAL NUMERICAL SIMULATION OF WELDING PROCESS

The adaptive mesh mesh technique is developed and applied in three dimensional numerical simulation of welding process on the base of the commercial software. Special user subroutine is worked out to accom- plish this function.This technique can make the dense mesh moving simultaneously with the heat source while the other area of the structure with much coarser mesh, greatly reducing the number of nodes and elements in the analysis.Temperature field,displacement and stress distributions during welding pro- cess me analyzed by FEM method with adaptive mesh and the analysis is also conducted with normal FEM method. The temperature field,displacement and stress distributions obtained with both methods are shown in contrast. The results show that the temperature fields and the displacement distributions of simulation on adaptive mesh correspond wery well with that of without adaptive mesh. Though the stress distributions have some difference,but the trends of the stress distribution are corresponding.The com- parison of the computing time of the two meshes indicates that the adaptive that the adaptive mesh can greatly reduce the calculation time when used for welding process.

Molecular dynamics study of thermal stress and heat propagation in tungsten under thermal shock

Using molecular dynamics （MD） simulation, we study the thermal shock behavior of tungsten （W）, which has been used for the plasma facing material （PFM） of tokamaks. The thermo-elastic stress wave, corresponding to the collective displacement of atoms, is analyzed with the Lagrangian atomic stress method, of which the reliability is also analyzed. The stress wave velocity corresponds to the speed of sound in the material, which is not dependent on the thermal shock energy. The peak pressure of a normal stress wave increases with the increase of thermal shock energy. We analyze the temperature evolution of the thermal shock region according to the Fourier transformation. It can be seen that the “obvious” velocity of heat propagation is less than the velocity of the stress wave; further, that the thermo-elastic stress wave may contribute little to the transport of kinetic energy. The heat propagation can be described properly by the heat conduction equation. These results may be useful for understanding the process of the thermal shock of tungsten.

Analysis of the stress intensity factor of welded joints under prior corrosion and complex stress fields

Taking cruciform welded joints under different corrosion degrees, together with 45° inclined angle and full penetration load-carrying fillet, as the research object, the stress intensity factor of a quarter-circular comer crack of welded joints is calculated based on FRANC3D with ABAQUS. Effects of different corrosion pit sizes, crack aspect ratios, and crack depths on stress intensity factor are analyzed. The results show that pit depth plays a major role in stress intensity factor, while the effect of pit radius is relatively small. The cracking modes of the surface and the deepest point are mode I, and mixed modes I and II, respectively. Effects of pit depths, crack aspect ratios, and crack depths on the stress intensity factor at the surface point are greater than at the deepest point.

The estimation of yearly probability gain for seismic statistical model

Based on the calculation method of information gain in the stochastic process presented by Vere-Jones, the rela tion between information gain and probability gain is studied, which is very common in earthquake prediction, and the yearly probability gain for seismic statistical model is proposed. The method is applied to the non stationary Poisson model with whole-process exponential increase and stress release model. In addition, the prediction method of stress release model is obtained based on the inverse function simulation method of stochastic variable.

Combination of direct-forcing fictitious domain method and sharp interface method for dielectrophoresis of particles

In this paper, we combine the direct-forcing fictitious domain （DF/FD） method and the sharp interface method to resolve the problem of particle dielectrophoresis in two dimensions. The flow field and the motion of particles are solved with the DF/FD method, the electric field is solved with the sharp inter- face method, and the electrostatic force on the particles is computed using the Maxwell stress tensor method. The proposed method is validated via three problems： effective conductivity of particle compos- ite between two planar plates, cell trapping in a channel, and motion of particles due to both conventional and traveling wave dielectrophoretic forces.