Numerical simulation of residual stress and deformation for submerged arc welding of Q690D high strength low alloy steel thick plate

The finite element simulation software SYSWELD is used to numerically simulate the temperature field,residual stress field,and welding deformation of Q690D thick plate multi-layer and multi-pass welding under different welding heat input and groove angles.The simulation results show that as the welding heat input increases,the peak temperature during the welding process is higher,and the residual stress increases,they are all between 330–340 MPa,and the residual stress is concentrated in the area near the weld.The hole-drilling method is used to measure the actual welding residual stress,and the measured data is in good agreement with the simulated value.The type of post-welding deformation is angular deformation,and as the welding heat input increases,the maximum deformation also increases.It shows smaller residual stress and deformation when the groove angle is 40°under the same heat input.In engineering applications,under the premise of guaranteeing welding quality,smaller heat input and 40°groove angle should be used.

FEM analyses of stress and deformation of a flexible inner pressure bolt

The flexible inner pressure bolt is a new kind and new structural bolt (anchor rod). A number of structural improvements and performance test have been carried out. The bolt has superior compatibility to the soft crag and the large distortion tunnel with its flexibility. In order to study its stress, deformation and interaction mechanism thoroughly, a number of large distortion calcula- tions and analyses have been carried out on the bolt by FEM (finite element method), especially with the ANSYS software, based on the updated Lagrangian law. The results show that the maximum stress of the inner wall of the bolt is consistent with an elastic analytic solution. The maximum stress on the body occurs in the vicinity of the enhancement material. The link enhancement of the body seems to be quite essential. The experimental results indicate that the maximum injection pressure in the bolt is 2.5 MPa without link enhancement and 8.3 MPa with the enhancement. This link enhancement effect is highly significant. These results provide some basis for the design, application and anchoring stress analysis of the bolt.

Bending and stress analysis of polymeric composite plates reinforced with functionally graded graphene platelets based on sinusoidal shear-deformation plate theory

The bending and stress analysis of a functionally graded polymer composite plate reinforced with graphene platelets are studied in this paper.The governing equations are derived by using principle of virtual work for a plate which is rested on Pasternak’s foundation.Sinusoidal shear deformation theory is used to describe displacement field.Four different distribution patterns are employed in our analysis.The analytical solution is presented for a functionally graded plate to investigate the influence of important parameters.The numerical results are presented to show the deflection and stress results of the problem for four employed patterns in terms of geometric parameters such as number of layers,weight fraction and two parameters of Pasternak’s foundation.

A variational differential quadrature solution to finite deformation problems of hyperelastic shell-type structures:a two-point formulation in Cartesian coordinates

A new numerical approach is presented to compute the large deformations of shell-type structures made of the Saint Venant-Kirchhoff and Neo-Hookean materials based on the seven-parameter shell theory.A work conjugate pair of the first Piola Kirchhoff stress tensor and deformation gradient tensor is considered for the stress and strain measures in the paper.Through introducing the displacement vector,the deformation gradient,and the stress tensor in the Cartesian coordinate system and by means of the chain rule for taking derivative of tensors,the difficulties in using the curvilinear coordinate system are bypassed.The variational differential quadrature(VDQ)method as a pointwise numerical method is also used to discretize the weak form of the governing equations.Being locking-free,the simple implementation,computational efficiency,and fast convergence rate are the main features of the proposed numerical approach.Some well-known benchmark problems are solved to assess the approach.The results indicate that it is capable of addressing the large deformation problems of elastic and hyperelastic shell-type structures efficiently.

Numerical research on effect of overlap ratio on thermal-stress behaviors of the high-speed laser cladding coating

High-speed laser cladding technology, a kind of surface technology to improve the wear-resistance and corrosion-resistance of mechanical parts, has the characterizations of fast scan speed, high powder utilization rate, and high cladding efficiency. However, its thermal-stress evolution process is very complex, which has a great influence on the residual stress and deformation. In the paper, the numerical models for the high-speed laser cladding coatings with overlap ratios of 10%,30%, and 50% are developed to investigate the influence rules of overlap ratio on the thermal-stress evolution, as well as the residual stresses and deformations. Results show that the heat accumulation can reheat and preheat the adjacent track coating and substrate, resulting in stress release of the previous track coating and decreased longitudinal stress peak of the next track coating. With the overlap ratio increasing, the heat accumulation and the corresponding maximum residual stress position tend to locate in the center of the cladding coating, where the coating has a high crack susceptibility. For a small overlap ratio of 10%, there are abrupt stress changes from tensile stress to compressive stress at the lap joint, due to insufficient input energy in the position. Increasing the overlap ratio can alleviate the abrupt stress change and reduce the residual deformation but increase the average residual stress and enlarge the hardening depth. This study reveals the mechanism of thermal-stress evolution, and provides a theoretical basis for improving the coating quality.

Mechanical performances of shield tunnel segments under asymmetric unloading induced by pit excavation

To explore the stress and deformation responses,as well as the failure characteristics of the shield tunnel segment of Hangzhou Metro under the influences of pit excavation and other surrounding projects,a self-developed“shield tunnel segment hydraulic loading system”was used to carry out full-scale loading tests on the three-ring staggered assembled segments.The structural performances and failure process of the tunnel segment under step-by-step asymmetric unloading were studied.A safety index was proposed to describe the bearing capacity of the segment.Next,a finite element model(FEM)was established to analyze the bearing capacity of segment using the test results.Finally,the effect of reinforcement with a steel plate on the deformation and bearing capacity of the segment was analyzed.The results showed that under asymmetric unloading,the peak value and amplitude of the bending moment on the near unloading side converged with a greater value than those on the far side.The concrete internal force exhibited a directional transformation at different load stages.Cracks first appeared at the 180inner arc surface of the bottom standard block and then expanded to both sides,while the rate of crack propagation of the outer arc surface was relatively lower.The bearing capacity of the segments can be evaluated by the combination of the factors,e.g.the residual bearing capacity coefficient,moment transfer coefficient,and characterization coefficient.The segments approaching failure can facilitate the increase in the residual bearing capacity coefficient by more than 50%.This can provide guidance for the service assessment of metro tunnel operations.

Study on the performance of the micropile-mechanically stabilized earth wall

The Micropile-Mechanically Stabilized Earth(MSE) wall, specially designed for mountain roads, is proposed to improve the MSE wall local stability, global stability and impact resistance of roadside barriers. Model tests and the corresponding numerical modeling were conducted to validate the serviceability of the Micropile-MSE wall and the reliability of the numerical method. Then, a parametric study of the stress and deformation of Micropile-MSE wall based on the backfill strength and interfacial friction angle between backfill and backslope is conducted to evaluate its performance.The test results indicate that the surcharge-induced horizontal earth pressure, base pressure and lateral displacement of the wall panel of Micropile-MSE wall decrease. The corresponding numerical results are nearly equal to the measured values. The basic failure mode of MSE wall in steep terrain is the sliding of backfill along the backslope, while A-frame style micropiles are capable of preventing the sliding trend.The maximum resultant displacement can be decreased by 6.25% to 46.9% based on different interfacial friction angles, and the displacement canbe reduced by 6% ~ 56.1% based on different backfill strengths. Furthermore, the reduction increases when the interfacial friction angle and internal friction angle of backfill decrease. In addition, the lateral displacement of wall panel, the deformation of backfill decrease and the tension strain of geogrid obviously, which guarantees the MSE wall functions and provides good conditions for mountain roads.

Stress-strain analysis of Aikou rockfill dam with asphalt-concrete core

Aikou rockfill dam with asphalt-concrete core is situated in a karst area in Chongqing City, China. In order to study the operative conditions of the rockfill dam, especially those of the asphalt-concrete core, the Duncan model is adopted to compute the stress and strain of both the rockfill dam and the asphalt-concrete core after karst grouting and other treatments. The results indicate that the complicated stress and deformation of both the dam body and the core are within reasonable ranges. It is shown that structure design and foundation treatment of the dam are feasible and can be used as a reference for other similar projects.